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Rexroth IndraDrive MPD-02
Bosch Rexroth IndraDrive MPD-02 Manuals
Manuals and User Guides for Bosch Rexroth IndraDrive MPD-02. We have
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Bosch Rexroth IndraDrive MPD-02 manual available for free PDF download: Functional Description
Bosch Rexroth IndraDrive MPD-02 Functional Description (728 pages)
Firmware for Drive Controllers
Brand:
Bosch
| Category:
Controller
| Size: 10 MB
Table of Contents
Table of Contents
3
1 System Overview
11
General Information
11
Overview of Drive Firmware
11
Terms, Basic Principles
12
How to Use this Documentation
17
Drive Controllers
20
Overview
20
Power Sections
21
Control Sections
21
Motors and Measuring Systems
25
Supported Motors
25
Supported Measuring Systems
25
Master Communication
26
Overview of Functions
27
Supported Operating Modes
27
Drive Functions
27
Functional Packages
28
Overview
28
Base Packages
34
Alternative Functional Packages
37
Additive Functional Packages
38
2 Important Directions for Use
41
Appropriate Use
41
Introduction
41
Areas of Use and Application
42
Inappropriate Use
42
3 Safety Instructions for Electric Drives and Controls
43
Introduction
43
Explanations
43
Hazards by Improper Use
44
General Information
45
Protection against Contact with Electrical Parts
47
Protection against Electric Shock by Protective Low Voltage (PELV)
48
Protection against Dangerous Movements
49
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
51
Protection against Contact with Hot Parts
52
3.10 Protection During Handling and Mounting
52
3.11 Battery Safety
53
3.12 Protection against Pressurized Systems
53
4 Master Communication
55
Basic Functions of Master Communication
55
Address Assignment
55
Command Processing
57
Device Control (Status Machine)
59
Possibilities of Control/Additional Functions
69
Configurable Signal Control Word
69
Configurable Signal Status Word
71
Profile Types (with Field Bus Interfaces)
73
Overview
73
I/O Mode
75
Freely Configurable Mode (Rexroth Profile Type)
78
Exemplary Configurations
82
SERCOS Interface
86
Brief Description
86
Commissioning the SERCOS Interface
88
Cyclic Data Transfer
91
Transmission of Non-Cyclical Data
93
Interface Errors and Diagnostic Possibilities
93
Real-Time Control Bits and Real-Time Status Bits
94
Profibus-Dp
95
Brief Description
95
Configuring the PROFIBUS-DP Slave
97
Parameter Channel in the Cyclic Channel (Device-Specific)
100
DPV1 Parameter Communication (Profidrive)
104
Cyclic Communication Via Process Data Channel
106
Monitoring Functions and Diagnostic Functions
107
Parallel Interface
110
Brief Description
110
Functional Description
110
Notes on Commissioning/Parameterization
113
Diagnostic and Status Messages
116
Analog Interface
117
Brief Description
117
Functional Description
120
Notes on Commissioning/Parameterization
122
Diagnostic and Status Messages
124
5 Motor, Mechanical Axis System, Measuring Systems
125
General Information on the Operation of Motors with Indradrive
125
Basics on the Motors to be Controlled
125
Motor Temperature Monitoring
126
Motor Holding Brake
129
Rexroth Motors
141
Basics on Rexroth Motors
141
Rexroth Housing Motors with Encoder Data Memory
143
Rexroth Housing Motors Without Encoder Data Memory
145
Rexroth Kit Motors
147
Rexroth Kit Motors, Synchronous
147
Rexroth Kit Motors, Asynchronous
149
Third-Party Motors at Indradrive Controllers
149
General Information on Third-Party Motors
149
Requirements on Third-Party Motors
151
General Information on Controlling Third-Party Motors
152
Determining the Motor Parameter Values
155
Forms for Required Manufacturer-Side Output Data
168
Forms for Parameter Values
171
Notes on Commissioning
173
Measuring Systems
174
Basics on Measuring Systems, Resolution
174
Monitoring the Measuring Systems
180
Absolute Measuring Systems
186
Relative Measuring Systems
190
Mechanical Axis System and Measuring Systems
194
Measuring Systems for Motor and Axis Control, Arrangement
194
Scaling of Physical Data
201
6 Drive Control
213
Overview of Drive Control
213
Open-Loop Axis Control (Open-Loop Operation)
213
Closed Loop Axis Control (Closed-Loop Operation)
214
Motor Control
214
General Information on Motor Control
214
Voltage-Controlled Operation (Open-Loop U/F Control)
215
Field-Oriented Closed-Loop Current Control
222
Commutation Setting
231
Axis Control (Open-Loop Operation)
246
Brief Description
246
Functional Description
248
Diagnostic and Status Messages
248
Axis Control (Closed-Loop Operation)
249
Overview
249
Automatic Setting of Axis Control
254
Velocity Loop (with Respective Filters)
262
Position Loop (with Respective Feedforward Functions)
272
Limitations
275
Overview
275
Current and Torque Limitation (Open-Loop)
276
Current and Torque Limitation (Closed-Loop)
276
Velocity Limitation
283
Position Limitation/Travel Range Limit Switch
284
Power Supply
291
Possibilities of Power Supply for Indradrive
291
Functional Description
295
Notes on Commissioning
303
7 Operating Modes
307
Overview of Operating Modes
307
Supported Operating Modes
307
Operating Mode Handling
307
Torque/Force Control
310
Brief Description
310
Command Value Processing in Torque/Force Control
311
Current Loop
313
Diagnostic Messages and Monitoring Functions
314
Velocity Control
314
Brief Description
314
Command Value Adjustment in Velocity Control
316
Velocity Control Loop
319
Notes on Commissioning
320
Diagnostic Messages and Monitoring Functions
321
Position Control with Cyclic Command Value Input
322
Brief Description
322
Command Value Processing in Position Control
324
Position Controller
325
Diagnostic Messages and Monitoring Functions
326
Drive-Internal Interpolation
327
Brief Description
327
Command Value Processing with Drive-Internal Interpolation
329
Position Loop with Drive-Internal Interpolation
330
Notes on Commissioning
330
Diagnostic Messages and Monitoring Functions
332
Drive-Controlled Positioning
334
Brief Description
334
Command Value Processing with Drive-Controlled Positioning
336
Position Loop with Drive-Controlled Positioning
341
Notes on Commissioning
341
Diagnostic Messages and Monitoring Functions
344
Positioning Block Mode
346
Brief Description
346
Command Value Processing in Positioning Block Mode
349
Single-Block Processing
349
Sequential Block Processing
366
Notes on Commissioning/Parameterization
377
Diagnostic and Status Messages, Acknowledgment
379
Synchronization Modes
382
Basic Functions of the Synchronization Modes
382
Velocity Synchronization with Real/Virtual Master Axis
402
Phase Synchronization with Real/Virtual Master Axis
408
Electronic Cam Shaft with Real/Virtual Master Axis
418
8 Drive Functions
433
Drive Halt
433
Brief Description
433
Functional Description
433
Notes on Commissioning
435
Establishing the Position Data Reference
436
General Information on Establishing the Position Data Reference
436
Establishing Position Data Reference for Relative Measuring Systems
439
Establishing Position Data Reference for Absolute Measuring Systems
458
Shifting the Position Data Reference for Relative and Absolute Measuring Systems
463
Error Reactions
467
Overview of Error Reactions
467
Best Possible Deceleration
468
Package Reaction on Error
474
NC Reaction on Error
476
E-Stop Function
477
Brief Description
477
Functional Description
477
Notes on Commissioning
478
Diagnostic and Status Messages
479
Compensation Functions/Corrections
480
Friction Torque Compensation
480
Encoder Correction
482
Axis Error Correction
485
Quadrant Error Correction
500
Detecting the Marker Position
504
Brief Description
504
Functional Description
504
Measuring Wheel Mode/Hybrid Position Control
505
Brief Description
505
Functional Description
506
Notes on Commissioning
509
Positive Stop Drive Procedure
510
Brief Description
510
Functional Description
511
Notes on Commissioning
512
Spindle Positioning
512
Brief Description
512
Functional Description
513
Notes on Commissioning
516
Diagnostic Messages
517
Rexroth Indramotion MLD-S (Drive-Integrated PLC)
518
Brief Description
518
Notes on Installation/System Configuration
520
Overview of Available Libraries
521
8.11 Drive-Integrated Safety Technology
523
Safety Related Starting Lockout
523
Integrated Safety Functions
524
9 Extended Drive Functions
529
Probe Function
529
Brief Description
529
Functional Description
530
Notes on Commissioning
534
Measuring Encoder
536
Brief Description
536
Functional Description
538
Notes on Commissioning
544
Encoder Emulation
546
Brief Description
546
Basic Information on the Function
548
Incremental Encoder Emulation
549
Absolute Encoder Emulation
552
Notes on Commissioning
554
Diagnostic and Status Messages
556
Analog Inputs
556
Brief Description
556
Functional Description
558
Notes on Commissioning
562
Diagnostic Messages and Status Displays
563
Analog Outputs
564
Brief Description
564
Functional Description
565
Notes on Commissioning
569
Digital Inputs/Outputs
570
Brief Description
570
Notes on Commissioning for Digital I/Os of Control Section
572
Notes on Commissioning for Digital I/Os of Optional Module MD1
577
Diagnostic Messages and Status Displays
581
Hardware Requirements
582
10 Handling, Diagnostic and Service Functions
583
10.1 Parameters, Basics
583
Properties, Features of Parameters
583
Loading, Storing and Saving Parameters
585
IDN Lists of Parameters
593
Using a Password
595
10.2 Device Configuration
599
Controller Design
599
Circuit Board Code
600
Hours-Run Meter
601
Error Memory (Power Section and Control Section)
602
10.3 Diagnostic System
603
Coded Diagnostic Drive Messages
603
Status Classes, Status Displays, Control Parameters
606
10.4 Control Panel of the Indradrive Controllers
612
Brief Description
612
Functional Description
613
Notes on Commissioning
619
Multimediacard (MMC)
619
Brief Description
619
MMC Folder Structure
620
Firmware Update with MMC
621
Notes on Commissioning
623
10.6 Firmware Update
625
General Information
625
Firmware Update with "Dolfi" Program
625
Firmware Update with Multimediacard (MMC)
625
10.7 Notes on How to Replace the Devices
626
Supply Units
626
Drive Controllers
626
10.8 Enabling of Functional Packages
631
Brief Description
631
Functional Description
632
Notes on Commissioning
635
Monitoring the Enabling of Functional Packages
636
10.9 Extended Diagnostic Possibilities
637
Monitoring Function
637
Logbook Function
638
Patch Function
639
10.10 Oscilloscope Function
644
Brief Description
644
General Information on the Oscilloscope Function
646
Trigger Function
648
Synchronizing the Measuring Signals of Several Axes
652
Parameterizing the Oscilloscope Function
654
Diagnostic and Status Messages
655
10.11 Serial Communication
656
Overview of Serial Communication
656
Functional Principle Independent of Protocol
658
Communication with ASCII Protocol
663
Communication with SIS Protocol
673
11 Commissioning
691
11.1 Commissioning Motors
691
Checking the Installation/Assembly
691
Initial Commissioning/Serial Commissioning
691
Initial Start in "Easy Startup" Mode
694
Initial Start with Drivetop Commissioning Tool
700
11.2 Commissioning Machine Axes
704
Overview and Practical Tips
704
12 Index
711
13 Service & Support
721
13.1 Helpdesk
721
13.2 Service-Hotline
721
13.3 Internet
721
Vor der Kontaktaufnahme
721
13.5 Kundenbetreuungsstellen
722
Sales & Service Facilities
722
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