Bosch KETTLER Traveller Gold 5R Plus Manuals

Manuals and User Guides for Bosch KETTLER Traveller Gold 5R Plus. We have 1 Bosch KETTLER Traveller Gold 5R Plus manual available for free PDF download: Manual

Bosch KETTLER Traveller Gold 5R Plus Manual (154 pages)

Brand: Bosch | Category: Bicycle Accessories | Size: 19.74 MB

Table of Contents
2
About These Operating Instructions
7
Manufacturer
7
Language
7
Laws, Standards and Directives
7
For Your Information
7
Warnings
7
Markups
8
Nameplate
9
Type Number and Model
10
Identifying the Operating Instructions
10
Safety
11
Residual Risks
11
Risk of Battery Fire and Explosion
11
Risk of Fire and Explosion Due to
11
Short Circuit in the Battery
11
Fire Hazard Caused by Overheated Charger
11
Electric Shock Caused by Electric
11
Drive System
11
Risk of a Fall Due to Incorrectly Set
12
Quick Releases
12
Risk of Fire and Burns Due to Hot Motor
12
Key Breaking off
12
Toxic Substances
12
Brake Fluid
12
Suspension Oil
12
Defective Battery
12
Requirements for the Rider
12
Vulnerable Groups
12
Safety Markings and Safety Instructions
13
What to Do in an Emergency
13
Dangerous Situation in Road Traffic
13
Leaked Brake Fluid
13
Battery Vapours Emitted
14
Battery Fire
14
Leaked Brake Fluid
14
Oil and Lubricant Leaks from the Fork
14
Oil and Lubricant Leaks from the Rear
14
Frame Damper
14
Overview
15
Description
16
Wheel
16
Valve
16
Suspension
16
Rigid Fork
16
Suspension Fork
16
Steel Suspension Fork
18
Air Suspension Fork
18
Suntour Rear Frame Damper
20
Rockshox Rear Frame Damper
20
Brake System
21
Rim Brake
21
Disc Brake
21
Back-Pedal Brake
22
Abs
22
Electric Drive System
24
Rechargeable Battery
24
Frame Battery
25
Pannier Rack Battery
26
Integrated Battery
26
Display
27
Riding Light
27
Charger
27
Proper Use
28
Improper Use
29
Maximum Permitted Total Weight
30
Data Privacy Information
30
Technical Data
31
Pedelec
31
Emissions
31
Tightening Torque
31
Purion Display
31
Active Line Motor
31
Active Line Plus Motor
31
Performance Line Motor
32
Performance Line CX Motor
32
Bicycle Lighting
32
Powerpack 300 Battery
32
Powerpack 400 Battery
32
Powerpack 500 Battery
32
Powertube 400 Battery
33
Powertube 500 Battery
33
Powertube 625 Battery
33
BOSCH Pedelec ABS BAS100
33
Description of Controls and Screens
34
Handlebars
34
Battery Level Indicator
34
Display
34
Indicator Unit Km/H or Mph
34
Tachometer Screen
34
Information Display
34
Level of Assistance
35
System Message
35
ABS Indicator Lamp
35
Environmental Requirements
36
Transporting and Storing
38
Physical Transport Characteristics
38
Designated Handles/Lifting Points
38
Transporting
39
Using the Brake Transport Securing System
39
Transporting the Pedelec
39
Shipping a Pedelec
39
Transporting the Battery
39
Shipping the Battery
39
Storing
40
Break in Operation
40
Preparing a Break in Operation
40
Carrying out a Break in Operation
40
Assembly
41
Required Tools
41
Unpacking
41
Scope of Delivery
41
Preparing the Battery
41
Checking the Battery
41
Retrofitting a Powertube
41
Adapter 400 or 500
41
Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)
42
Fit Battery Cover Onto Bosch
42
Powertube 500 Battery (Horizontal)
43
Commissioning
44
Installing the Wheel in the Suntour Fork
45
Screw-On Axle (15 MM)
45
Screw-On Axle (20 MM)
45
Quick Release Axle
46
Quick Release
47
Installing the Wheel in the FOX Fork
48
Quick Release (15 MM)
48
Kabolt Axle
49
Checking the Stem and Handlebars
49
Checking the Connections
49
Firm Hold
50
Checking the Headset Backlash
50
Pedelec Sale
50
Operation
51
Risks and Hazards
51
Personal Protective Equipment
52
Tips for a Greater Range
52
Error Message
53
Display
53
Rechargeable Battery
55
Instruction and Customer Service
56
Adjusting the Pedelec
56
Adjusting the Saddle
56
Adjusting the Saddle Tilt
56
Determining the Seat Height
56
Adjusting the Seat Height with Quick
57
Release
57
Adjusting the Seat Position
57
Adjusting the Handlebars
58
Adjusting the Stem
58
Adjusting the Height of the Handlebars
58
Adjusting the Quick Release Clamping Force
58
Setting the Brake
58
Retracting the Brake Linings
59
Setting the Grip Distance on a Magura HS33 Brake Lever
59
Setting the Grip Distance on a Magura HS22 Brake Lever
59
Setting the Grip Distance on a
59
Magura Disc Brake Lever
60
Setting the Pressure Point on a Magura Brake Lever
60
Adjusting the Damping Sag
61
Adjusting the Suntour Fork Steel Suspension
62
Adjusting the Suntour Fork Air Suspension
62
Setting the Suntour Rear Frame Damper
63
Adjusting the Rockshox Fork Steel Suspension
64
Adjusting the Rockshox Air Suspension
64
Adjusting the Rockshox Rear Frame
65
Damper
65
Adjusting the Rebound Damping
67
Adjusting the Suntour Air Suspension Fork
68
Setting the Suntour Rear Frame Damper
68
Adjusting the Rockshox Suspension Fork
69
Adjusting the Rockshox Rear Frame
69
Damper
69
Rear Frame Damper Compression Adjuster
70
Adjusting the Suntour Rear Frame Damper
71
Adjusting the Rockshox Compression Adjuster
71
Accessories
72
Child Seat
72
Trailer
73
Trailer Approval for ENVIOLO Hub Gear
73
Pannier Rack
74
Mobile Holder
74
Suspension Fork Coil Spring
74
Tubeless and Airless
74
Check List before each Ride
75
Using the Kickstand
76
Raising the Kickstand
76
Using the Pannier Rack
76
Using the Saddle
76
Rechargeable Battery
77
Frame Battery
77
Removing the Frame Battery
77
Inserting the Frame Battery
77
Pannier Rack Battery
77
Removing the Pannier Rack Battery
77
Inserting the Pannier Rack Battery
77
Integrated Battery
78
Removing the Integrated Battery
78
Inserting the Integrated Battery
78
Charging the Battery
79
Charging the Dual Battery
79
Charging Process When Two Batteries Are Used
79
Charging Process When One Battery Is Used
80
Using Double Battery Model with a
80
Single Battery Only
80
Waking the Battery
80
Electric Drive System
81
Switching on the Electric Drive System
81
Switching off the Electric Drive System
81
Display
82
Overview of Actions on the Display
82
Screen
82
Switching on the Display
82
Switching off the Display
82
Using the Push Assist System
83
Using the Riding Light
83
Selecting the Level of Assistance
83
Journey Information
83
Switching the Journey Information
83
Resetting the Trip Distance
83
Resetting the Range
84
Changing the Tachometer Unit
84
Displaying Versions and Type Numbers
84
Set Display Screen Brightness
84
Using the USB Port
84
Replacing the Battery
84
Brake
85
Using the Brake Lever
86
Using the Back-Pedal Brake
86
Using ABS
86
While Riding
87
Suspension and Damping
88
Suspension Fork Compression Adjuster
88
Adjusting the Suntour Compression Adjuster
89
Adjusting the Rockshox Compression Adjuster
89
Adjusting the Rockshox Rear Frame Damper Threshold
90
Gear Shift
91
Using the Derailleur Gears
91
Using a Hub Gear
91
Using Eshift
92
Eshift with Shimano DI2 Automatic Hub Gears
92
Gears
92
Eshift with Manual Shimano DI2 Hub Gears
92
Parking the Pedelec
93
Cleaning and Servicing
94
Cleaning after each Ride
94
Cleaning the Suspension Fork
94
Cleaning the Rear Frame Damper
94
Cleaning the Pedals
94
Basic Cleaning
95
Cleaning the Frame
95
Cleaning the Stem
95
Cleaning the Wheel
95
Cleaning the Drive Elements
95
Cleaning the Rear Frame Damper
95
Cleaning the Chain
96
Cleaning the Battery
96
Cleaning the Display
96
Cleaning the Motor
96
Cleaning the Brake
97
Servicing
97
Servicing the Frame
97
Servicing the Stem
97
Servicing the Fork
97
Servicing the Drive Elements
97
Servicing the Pedals
97
Servicing the Chain
97
Maintenance
98
Wheel
98
Checking the Tyres
98
Checking the Rims
98
Checking and Adjusting the Tyre Pressure - Dunlop Valve
98
Checking and Adjusting the Tyre
98
Pressure - Presta Valve
99
Checking and Adjusting the Tyre
99
Pressure - Schrader Valve
99
Brake System
99
Checking the Brake Linings for Wear
99
Checking the Pressure Point
100
Checking the Brake Discs for Wear
100
Checking the Electrical Cables and Brake Cables
100
Checking the Gear Shift
100
Checking the Stem
100
Checking the USB Port
100
Checking the Belt and Chain Tension
100
Maintenance
101
Suspension System
102
Rear Frame Damper
102
Suspension Fork
103
Suspension Seat Post
104
Axle with Quick Release
104
Checking the Quick Release
105
Maintaining the Stem
105
Adjusting the Gear Shift
105
Cable-Operated Gear Shift, Single-Cable
105
Cable-Operated Gear Shift, Dual-Cable
106
Cable-Operated Twist Grip, Dual-Cable
106
Troubleshooting, Fault Clearance and Repair
107
Troubleshooting and Fault Clearance
107
The Drive System or Display Do Not Start up
107
Error Message
107
Fault in the Assistance System
108
Battery Error
109
On-Board Computer Error
110
Lighting Does Not Work
110
Other Errors
111
Suspension Fork
112
Rebound too Fast
112
Rebounding too Slowly
113
Suspension too Soft on Inclines
114
Excessively Hard Damping on Bumps
115
Rear Frame Damper
116
Rebound too Fast
116
Rebounding too Slowly
117
Suspension too Soft on Inclines
118
Excessively Hard Damping on Bumps
119
Repair
120
Original Parts and Lubricants
120
Replacing the Lighting
120
Adjusting the Headlight
120
Tyre Clearance Check
120
Recycling and Disposal
121
Documents
122
Parts List
122
Traveller E-Silver 7 RT2
122
Traveller E-Gold 8 K
123
Traveller E-Gold 8F
124
Traveller E-Gold 8R
125
Traveller E-Silver 8, Diamant
126
Traveller GOLD 10 PLUS
127
Traveller GOLD 5R PLUS
128
Traveller E TRANSHILL CX12
129
Traveller E-GOLD 5 PLUS FL BELT
130
Traveller E-GOLD 5 PLUS RT BELT
131
Assembly Report
132
Maintenance Instructions
134
Charger Operating Instructions
138
Glossary
146
Abbreviations
148
Simplified Terms
148
Appendix
149
Translation of the Original EC/EU Declaration of Conformity
149
Declaration of Conformity for Incomplete Machine
150
Keyword Index
153

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