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Bernina 590 Manuals
Manuals and User Guides for Bernina 590. We have
5
Bernina 590 manuals available for free PDF download: Instructions Manual, User Manual, Service And Maintenance Manual, Workbook
Bernina 590 Instructions Manual (254 pages)
Brand:
Bernina
| Category:
Sewing Machine
| Size: 29 MB
Table of Contents
Table of Contents
4
Important Safety Instructions
13
1 My BERNINA
17
Introduction
17
Welcome to the World of BERNINA
17
Key to Signs
18
Overview Machine
19
Overview Front Controls
19
Overview Front
20
Overview Sideways
21
Overview Back
22
Supplied Accessories
22
Overview Accessories Machine
22
Use of the Power Cable (Only Usa/Canada)
24
Overview Presser Feet
25
Accessory Box
27
Overview User Interface
28
Overview Functions/Visual Information
28
Overview System Settings
28
Overview Selection Menu Sewing
29
Overview Icons
29
Needle, Thread, Fabric
30
Overview Needles
30
Example for Needle Description
32
Thread Selection
32
Needle/Thread Combination
33
2 Sewing Preparation
34
Accessory Box
34
Removing and Attaching the Accessory Box
34
Storing Accessories
34
Connection and Switching on
35
Connecting the Foot Control
35
Connecting the Machine
35
Attaching the Knee Lifter of the Free Hand System
35
Fixing the Touchscreen Pen
36
Switching the Machine on
36
Foot Control
36
Regulating the Speed Via the Foot Control
36
Raising/Lowering the Needle
37
Programming the Foot Control Individually
37
Spool Pin
37
Retractable Spool Pin
37
Horizontal Spool Pin
38
Free Arm
39
Feed Dog
39
Adjusting the Feed Dog
39
Slide-On Table
40
Using the Slide-On Table
40
Presser Foot
41
Adjusting the Presser Position Via the Knee Lifter of the Free Hand System
41
Adjusting the Presser Foot Position Via the Button «Presser Foot Up/Down
41
Changing the Presser Foot
41
Selecting the Presser Foot in the User Interface
42
Adjusting the Presser Foot Pressure
42
Adjusting the Feed Dog
43
Needle and Stitch Plate
43
Changing the Needle
43
Selecting the Needle in the User Interface
43
Select the Needle Type and the Needle Size
43
Adjusting the Needle Position Up/Down
44
Adjusting the Needle Position Left/Right
44
Needle Stop Up/Down (Permanent)
44
Changing the Stitch Plate
45
Selecting the Stitch Plate in the User Interface
45
Threading
46
Threading the Upper Thread
46
Threading the Double Needle
48
Threading the Triple Needle
49
Winding the Bobbin Thread
49
Threading the Bobbin Thread
50
Indicating Fill Level of Bobbin Thread
52
3 Setup Program
54
Sewing Settings
54
Adjusting the Upper Thread Tension
54
Adjusting the Maximum Sewing Speed
54
Programming Securing Stitches
54
Adjusting the Hovering Height of the Presser Foot
55
Programming the Button «Pattern End
55
Programming the Button «Thread Cutter
56
Adjusting the Presser Foot Position with Needle Stop down
57
Programming the Button «Quick Reverse
57
Programming the Foot Control
58
Embroidery Settings
58
Adjusting the Upper Thread Tension
58
Adjusting the Maximum Embroidering Speed
59
Centering the Embroidery Motif or Opening in Original Position
59
Calibrating the Hoop
60
Entering the Fabric Thickness
60
Function Thread Away On/Off
61
Programming Securing Stitches (Smart Secure)
61
Adjusting the Thread Cut
62
Changing the Measuring Unit
63
Selecting Personal Settings
63
Monitoring Functions
64
Activating the Upper Thread Indicator
64
Activating the Bobbin Thread Indicator
64
Activating the Audio Signals
65
Machine Settings
65
Selecting a Language
65
Adjusting the Brightness of the Display
66
Adjusting the Sewing Light
66
Checking the Firmware Version
66
Reviewing the Total Number of Stitches
67
Registering Details of the Dealer
67
Saving Service Data
68
Back to Basic Setting
69
Deleting User Data
69
Deleting Motifs on the BERNINA USB Stick
70
Calibrating the Buttonhole Foot No. 3A
70
Updating the Machine Firmware
71
Recovering Saved Data
71
Cleaning the Thread Catcher
72
Lubricating the Machine
72
Packing the Embroidery Module
73
4 System Settings
74
Calling up the Tutorial
74
Calling up the Creative Consultant
74
Using Eco Mode
74
Calling up the Embroidery Consultant
75
Calling up the Help
75
Cancelling any Alterations with «Clr
75
5 Creative Sewing
76
Overview Selection Menu Sewing
76
Selecting a Stitch Pattern
76
BERNINA Dual Feed
76
Application of the BERNINA Dual Feed
77
Regulating the Speed
78
Adjusting the Upper Thread Tension
78
Editing Stitch Patterns
79
Changing the Stitch Width
79
Changing the Stitch Length
79
Correcting the Balance
80
Programming Pattern Repeat
80
Programming Long Stitch
80
Mirror Image of Stitch Patterns
81
Editing Stitch Pattern Length
81
Programming the Stitch Counter Function
81
Sewing Stitch Patterns Using the Triple Stitch
82
Quick Reverse
82
Permanent Quick Reverse
82
Backstepping
82
Combining Stitch Patterns
83
Overview Combi Mode
83
Creating Stitch Pattern Combinations
83
Saving a Stitch Pattern Combination
83
Loading a Stitch Pattern Combination
83
Overwriting a Stitch Pattern Combination
84
Deleting a Stitch Pattern Combination
84
Editing a Single Stitch Pattern
84
Deleting a Single Stitch Pattern
85
Adding a Single Stitch Pattern
85
Aligning the Stitch Length and Width
86
Mirroring a Stitch Pattern Combination
86
Stitch Pattern Combination Subdivider 1
87
Stitch Pattern Combination Subdivider 2
87
Securing a Stitch Pattern Combination
87
Programming Pattern Repeat
88
Administering Stitch Patterns
88
Saving Settings of Stitch Patterns
88
Saving Stitch Patterns in Personal Memory
88
Overwriting Stitch Patterns from the Personal Memory
89
Loading Stitch Patterns from the Personal Memory
89
Deleting Stitch Patterns from the Personal Memory
89
Uploading a Stitch Pattern from the BERNINA USB Stick
89
Deleting Stitch Patterns from the BERNINA USB Stick
90
Securing
90
Securing Via the Icon «Securing
90
Securing with the Button «Pattern End
90
Height Compensation of Uneven Layers
90
Sewing Corners
91
6 Practical Stitches
92
Overview Practical Stitches
92
Sewing Straight Stitch
95
Securing with the Automatic Securing Program
95
Sewing in the Zipper
96
Sewing both Sides of the Zipper from Bottom to Top
97
Sewing Triple Straight Stitch
98
Sewing Triple Zig Zag
98
Manual Darning
99
Automatic Darning
101
Reinforced Darning, Automatic
101
Reinforced Darning Program
102
Finishing Edges
103
Sewing Double Overlock
103
Narrow Edgestitching
104
Wide Edgestitching
104
Edgestitching Using the Seam Guide (Optional Accessory)
105
Sewing Hem Edges
105
Sewing Blind Hems
106
Sewing Visible Hems
107
Sewing Flat Joining Seams
107
Sewing Basting Stitches
108
7 Decorative Stitches
109
Overview Decorative Stitches
109
Bobbin-Play
110
Altering the Stitch Density
111
Sewing Cross Stitches
111
Pintucks
112
Overview Pintucks
112
Inserting the Cord
113
Sewing Pintucks
113
8 Alphabets
114
Overview Alphabet
114
Creating Lettering
115
Altering Font Size
115
9 Buttonholes
117
Overview Buttonholes
117
Making Use of the Height Compensation Tool
119
Using the Compensation Plate
119
Marking Buttonholes
120
Cord
121
Using Cord with the Buttonhole Foot with Slide No. 3A
121
Using Cord with the Buttonhole Foot No. 3C (Optional Accessory)
122
Sewing a Test Sample
123
Determining the Buttonhole Slit Width
123
Determining the Buttonhole Length
124
Using the Stitch Counter Function
124
Sewing a Buttonhole Automatically
125
Programming the Heirloom Buttonhole
126
Sewing the Manual 7-Step Buttonhole
126
Sewing the Manual 5-Step Buttonhole
127
Cutting the Buttonhole Open with the Seam Ripper
128
Cutting Open Buttonholes with the Buttonhole Cutter (Optional Accessory)
128
Sewing on Buttons
129
Sewing Eyelets
129
10 Quilting
130
Overview Quilt Stitches
130
Quilting, Securing Program
131
Sewing Handlook Quilt Stitches
131
Guiding the Quilt Work Freely
132
11 BERNINA Stitch Regulator (BSR)
133
BSR Mode 1
133
BSR Mode 2
133
BSR Function with Straight Stitch No. 1
133
BSR Function with Zig Zag No. 2
133
Sewing Preparations for Quilting
133
Attach the BSR Presser Foot
133
Changing the Presser Foot Sole
134
Using the BSR Mode
134
Securing
135
Securing in BSR1 Mode with the Button «Start/Stop
135
Securing in BSR2 Mode
136
12 My BERNINA Embroidery
137
Overview Embroidery Module
137
Supplied Accessories Embroidery Module
137
Overview Accessories Embroidery Module
137
Overview User Interface
138
Overview Functions/Visual Information
138
Overview System Settings
139
Overview Selection Menu Embroidery
139
Important Embroidery Information
139
Upper Thread
139
Bobbin Thread
140
Selecting the Embroidery File Format
140
Embroidery Test
141
The Size of the Embroidery Motif
141
Embroidering Motifs by Third-Party Providers
141
Underlay Stitches
141
Satin Stitch
141
Step Stitch
142
Connecting Stitches
142
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Bernina 590 User Manual (246 pages)
Brand:
Bernina
| Category:
Sewing Machine
| Size: 44 MB
Table of Contents
Table of Contents
4
Important Safety Instructions
9
Important Information
11
My BERNINA
13
Introduction
13
BERNINA Quality Control
13
Welcome to the World of BERNINA
13
Overview Machine
15
Overview Front Controls
15
Overview Front
16
Overview Sideways
17
Overview Back
18
Supplied Accessories
19
Overview Accessories Machine
19
Use of the Power Cable (Only Usa/Canada)
20
Overview Presser Feet
21
Accessory Box
22
Overview User Interface
22
Overview Functions/Visual Information
22
Overview System Settings
23
Overview Selection Menu Sewing
24
Overview Icons
24
Needle, Thread, Fabric
25
Overview Needles
25
Example for Needle Description
26
Thread Selection
27
Needle/Thread Combination
27
Sewing Preparation
28
Accessory Box
28
Removing and Attaching the Accessory Box
28
Storing Accessories
28
Connection and Switching on
29
Connecting the Foot Control
29
Connecting the Machine
29
Attaching the Knee Lifter of the Free Hand System
29
Fixing the Touchscreen Pen
30
Switching the Machine on
30
Foot Control
30
Regulating the Speed Via the Foot Control
30
Raising/Lowering the Needle
31
Programming the Foot Control Individually
31
Spool Pin
31
Retractable Spool Pin
31
Horizontal Spool Pin
32
Free Arm
33
Feed Dog
33
Adjusting the Feed Dog
33
Slide-On Table
34
Using the Slide-On Table
34
Using the Edge Guide
35
Presser Foot
35
Adjusting the Presser Foot Position Via the Knee Lifter of the Free Hand System
35
Adjusting the Presser Foot Position Via the Button "Presser Foot Up/Down
35
Changing the Presser Foot
36
Selecting the Presser Foot in the User Interface
36
Adjusting the Presser Foot Pressure
37
Instruction for Adjusting the Feed Dog
37
Needle and Stitch Plate
37
Changing the Needle
37
Selecting the Needle in the User Interface
38
Selecting the Needle Type and the Needle Size
38
Adjusting the Needle Position Up/Down
38
Adjusting the Needle Position Left/Right
38
Needle Stop Up/Down (Permanent)
39
Changing the Stitch Plate
39
Selecting the Stitch Plate in the User Interface
40
Threading
40
Threading the Upper Thread
40
Threading the Double Needle
43
Threading the Triple Needle
43
Winding the Bobbin Thread
44
Threading the Bobbin Thread
45
Indicating Fill Level of Bobbin Thread
47
Setup Program
48
Sewing Settings
48
Adjusting the Upper Thread Tension
48
Adjusting the Maximum Sewing Speed
48
Programming Securing Stitches
48
Adjusting the Hovering Height of the Presser Foot
49
Programming the Button "Pattern End
49
Programming the Button "Thread Cutter
50
Adjusting the Presser Foot Position with Needle Stop down
51
Programming the Button "Quick Reverse
51
Programming the Foot Control
52
Embroidery Settings
53
Adjusting the Upper Thread Tension
53
Adjusting the Maximum Embroidering Speed
53
Setting the Embroidery Motif Position When Opening
53
Calibrating the Hoop
54
Entering the Fabric Thickness
54
Function Thread Away On/Off
55
Programming Securing Stitches (Smart Secure)
55
Adjusting the Thread Cut
56
Changing the Measuring Unit
57
Selecting Personal Settings
58
Monitoring Functions
58
Activating the Upper Thread Indicator
58
Activating the Bobbin Thread Indicator
59
Activating the Audio Signals
59
Machine Settings
60
Selecting a Language
60
Adjusting the Brightness of the Display
60
Adjusting the Sewing Light
60
Checking the Firmware Version
61
Reviewing the Total Number of Stitches
61
Registering Details of the Dealer
61
Saving Service Data
62
Back to Basic Setting
63
Deleting User Data
63
Deleting Motifs on the BERNINA USB Stick
64
Calibrating the Buttonhole Foot No. 3A
64
Updating the Machine Firmware
65
Recovering Saved Data
65
Cleaning the Thread Catcher
66
Lubricating the Machine
66
Packing the Embroidery Module
67
System Settings
68
Calling up the Tutorial
68
Calling up the Creative Consultant
68
Using Eco Mode
68
Calling up the Embroidery Consultant
68
Calling up the Help
69
Cancelling any Alterations with "Clr
69
Creative Sewing
70
Overview Selection Menu Sewing
70
Selecting a Stitch Pattern
70
BERNINA Dual Feed
70
Application of the BERNINA Dual Feed
71
Regulating the Speed
72
Adjusting the Upper Thread Tension
72
Editing Stitch Patterns
73
Changing the Stitch Width
73
Changing the Stitch Length
73
Correcting the Balance
73
Programming Pattern Repeat
74
Programming Long Stitch
74
Mirror Image of Stitch Patterns
74
Editing Stitch Pattern Length
75
Programming the Stitch Counter Function
75
Sewing Stitch Patterns Using the Triple Stitch
75
Quick Reverse
76
Permanent Quick Reverse
76
Backstepping
76
Combining Stitch Patterns
76
Overview Combi Mode
76
Creating Stitch Pattern Combinations
76
Saving a Stitch Pattern Combination
77
Loading a Stitch Pattern Combination
77
Overwriting a Stitch Pattern Combination
77
Deleting a Stitch Pattern Combination
77
Editing a Single Stitch Pattern
78
Deleting a Single Stitch Pattern
78
Adding a Single Stitch Pattern
79
Adapting the Stitch Pattern Length and Stitch Pattern Width
79
Mirroring a Stitch Pattern Combination
80
Stitch Pattern Combination Subdivider 1
80
Stitch Pattern Combination Subdivider 2
80
Securing a Stitch Pattern Combination
81
Programming Pattern Repeat
81
Administering Stitch Patterns
81
Saving Settings of Stitch Patterns
81
Saving Stitch Patterns in Personal Memory
82
Overwriting Stitch Patterns from the Personal Memory
82
Loading Stitch Patterns from the Personal Memory
82
Deleting Stitch Patterns from the Personal Memory
82
Saving Stitch Patterns on the BERNINA USB Stick
83
Uploading a Stitch Pattern from the BERNINA USB Stick
83
Deleting Stitch Patterns from the BERNINA USB Stick
83
Securing
84
Securing Via the Icon "Securing
84
Securing with the Button "Pattern End
84
Height Compensation of Uneven Layers
84
Sewing Corners
85
Practical Stitches
86
Overview Practical Stitches
86
Sewing Straight Stitch
88
Securing with the Automatic Securing Program
89
Sewing in the Zipper
89
Sewing both Sides of the Zipper from Bottom to Top
90
Sewing Triple Straight Stitch
91
Sewing Triple Zig Zag
92
Manual Darning
92
Automatic Darning
94
Reinforced Darning, Automatic
95
Reinforced Darning Program
95
Finishing Edges
96
Sewing Double Overlock
96
Narrow Edgestitching
97
Wide Edgestitching
97
Edgestitching Using the Seam Guide (Optional Accessory)
98
Sewing Hem Edges
98
Sewing Blind Hems
99
Sewing Visible Hems
100
Sewing Flat Joining Seams
100
Sewing Basting Stitches
101
Decorative Stitches
102
Overview Decorative Stitches
102
Bobbin-Play
103
Altering the Stitch Density
104
Sewing Cross Stitches
104
Pintucks
105
Overview Pintucks
105
Inserting the Cord
106
Sewing Pintucks
106
Alphabets
107
Overview Alphabet
107
Creating Lettering
108
Altering Font Size
109
Buttonholes
110
Overview Buttonholes
110
Making Use of the Height Compensation Tool
112
Using the Compensation Plate
112
Marking Buttonholes
113
Cord
114
Using Cord with the Buttonhole Foot with Slide No. 3A
114
Using Cord with the Buttonhole Foot No. 3C (Optional Accessory)
115
Sewing a Test Sample
116
Determining the Buttonhole Slit Width
116
Determining the Buttonhole Length with the Buttonhole Foot with Slide No. 3A
117
Determining the Buttonhole Length with Buttonhole Foot No. 3C (Optional Accessory)
117
Sewing a Buttonhole Automatically
118
Programming the Heirloom Buttonhole
119
Sewing the Manual 7-Step Buttonhole with the
119
Buttonhole Foot No. 3C (Optional Accessory)
119
Sewing the Manual 5-Step Buttonhole with the
120
Buttonhole Foot No. 3C (Optional Accessory)
120
Cutting the Buttonhole Open with the Seam Ripper
121
Cutting Open Buttonholes with the Buttonhole Cutter (Optional Accessory)
121
Sewing on Buttons
121
Sewing Eyelets
122
Quilting
123
Overview Quilt Stitches
123
Quilting, Securing Program
124
Sewing Handlook Quilt Stitches
124
Guiding the Quilt Work Freely
125
BERNINA Stitch Regulator (BSR)
126
BSR Mode 1
126
BSR Mode 2
126
BSR Function with Straight Stitch No. 1
126
BSR Function with Zig Zag No. 2
126
Sewing Preparations for Quilting
126
Attach the BSR Presser Foot
126
Changing the Presser Foot Sole
127
Using the BSR Mode
127
Securing
128
Securing in BSR1 Mode with the Button "Start/Stop
128
Securing in BSR2 Mode
129
My BERNINA Embroidery
130
Overview Embroidery Module
130
Supplied Accessories Embroidery Module
130
Overview Accessory Embroidery Module
130
Overview User Interface
131
Overview Functions/Visual Information
131
Overview System Settings
132
Overview Selection Menu Embroidery
132
Important Embroidery Information
132
Upper Thread
132
Bobbin Thread
133
Bernina 590 Service And Maintenance Manual (218 pages)
Brand:
Bernina
| Category:
Sewing Machine
| Size: 10 MB
Table of Contents
Table of Contents
2
Chapter 1 - General Information
7
Safety Regulations
7
Warning: Dangerous Voltage Levels
8
ESD-Related Note: Electrostatic Discharge (ESD)
9
Tools and Gauges
10
Handling Adjustments
13
Abbreviations/Names Used
13
Cleaning
14
Technical Specifications of 4 & 5 Series
15
Chapter 2 - Electronics and Wiring
18
Block Diagram BERNINA B 590 (BERNINA 4 and 5 Series Equipement and Function Depend on Model Type)
18
PCBA-Power
19
PCBA-CPU-Module (ARM9) General Information
20
PCBA-CPU-Module/Arm9
20
PCBA-Base General Information
21
PCBA-Base with Feed-Dog Drop Detection
21
PCBA-Position Hall
22
PCBA-Threader
22
PCBA-Cover Including Display and Touch Screen
23
Pcba
23
PCBA-Stitching Head (PCBA-RET)
24
PCBA-Lower-Thread Observer (LTO)
25
ABC Sensor Support (Presser-Foot Recognition)
25
PCBA Embroidery Module Detection
26
Handling of Electronic Components
27
Returning Defective Electronic Components
27
Repairs of Electronic Components (Pcba's)
27
Chapter 3 - Troubleshooting
28
Symptoms Overview
28
General Information
28
How Does the Position Sensor Work
28
Information about the Three Main Pcbas
29
PCBA Base
29
Indication Lights
29
Circuit Board Labelling
30
PCBA CPU Module
30
Indication Lights
31
Circuit Board Labelling
32
PCBA Power Supply
33
Circuit Board Labelling
33
Errors
34
Gears Error in Sewing Mode
34
Possible Causes
34
Stepper Error: Short to Ground Phase A/B
35
Possible Causes and Solutions
35
Error Loading Application ECC or CRC
35
Troubleshooting
36
Symptoms and Repair Approach
36
Gears Error Is Displayed
36
Stepper Error Is Displayed
36
Machine Not Booting/ "No Power"/ "Dead
36
Nothing Is Displayed, Stepper Motors Are Initializing
36
Display Shows Lines or Wrong Colours
37
No/Irregular Presser Foot Detection
37
Machine Is Stuck in a Boot Loop/ Only Starts up to BERNINA Logo
37
Flow Charts
38
How to Read Flow Charts
38
The Basic Elements of a Flow Chart
38
Overview
39
Not Booting to Black Start Screen
40
Application Not Starting
41
Errors and Warnings
42
Touch Not Working
43
SS Slider
44
Buttons
45
Stepper Motors
46
Main Drive Not Working
47
Applications (Service Program)
48
Applications 2 (Service Program)
49
Applications 3 (Service Program)
50
Peripherals (Service Program)
51
Thread Cutter: Possible Faults
52
If the Machine Is Mechanically Blocked after the Thread Cut
52
Only One Thread Is Cut During a Thread Cut
52
Sewing Fault after Thread Cut
52
Excessive Sources of Noise
53
Upper-Thread Sensor
54
Lower-Thread Sensor
55
Touch Screen Calibration
56
EEPROM Is Missing or Is Incorrectly Programmed
56
Machine Doesn't Start after Repair
57
Pop-Up Messages Upon Starting the Machine in Customer Mode
58
The Machine Needs to be Cleaned/Lubricated
58
Cleaning the Thread Cutter
58
Machine Requires Maintenance
59
Error Message Even Though Embroidery Module Is Connected
59
Update Failed
60
Error Messages During Firmware Update
60
Other Reasons for Faulty FW Update
60
Case 2: the EEPROM Needs to be Replaced
61
Case 3: Machine Repeatedly Requests a FW Update
61
Case 4: the EEPROM Is Replaced and the Wrong Machine Identification Has Been Loaded
62
Case 5: Wrong FW on PCBA CPU Module
62
Sewing-Off Guidelines
63
Straight Stitch (Default Settings)
63
Zigzag Stitch (Default Settings)
64
Chapter 4 - Removal and Refitting of Components
67
Covers
67
Service Cover
67
Front Cover
68
Rear Cover
71
Freearm Cover
72
Base-Plate Cover
73
Electronics, Sensors, Switches, Magnets
74
PCBA-Power Including PCB Housing
74
PCBA-CPU-Module (ARM9) General Information
76
PCBA-CPU-Module (ARM9)
77
PCBA-Base - with Feed-Dog Drop Detection
78
EEPROM (Electrically Erasable Programmable Read-Only Memory)
78
PCBA-Position Hall
79
PCBA-Threader
80
PCBA-Front Cover Including Display and Touchscreen
81
PCBA-Head
82
PCBA-Lower Thread Sensor (LTO)
83
Sensor Support ABC (Presser Foot Recognition)
84
Head Frame and Frame Arm LED Sewing Light
85
Head Frame LED Sewing Light
85
Head Arm Sewing Light
86
PCBA-Embroidery Module Detection
87
Electromechancial/Mechanical Components
88
Hook and Hook Driver
88
Assembly of Hook Guideway with Guiding Pins (with Front and Rear and Only Rear Calottes) → until 61/07
90
Assembly Hook Driver
92
Main Feed-Dog
93
Replacing the Hook Driver Belt
94
Stitch Plate Carrier with Integrated Thread-Cutting Unit
95
Replacing the Knife of Integrated Thread-Cutter Unit
97
Base Shaft
99
Crank Shaft and Stitch Length Stepping Motor
100
Replacing Base Shaft and Upper Shaft Connecting Belt
101
Feed-Dog Carrier and Advance Link
102
Upper Feed Crank
103
Upper Feed (Dual Feed)
103
Clutch Carriage
104
Upper-Thread Tension Unit with Thread Take-Up Cover
106
Toothed Rack, Machines with Stepper Motor Presser Foot Pressure
107
Toothed Rack, Machines with Manual Presser Foot Pressure
109
Presser Foot Bar
110
Assembly Unit BERNINA Dual Feed BDF
111
Needle-Bar Support
113
Needle Bar
114
Needle Clamp
115
Threading Mechanism
116
Threader Head
117
Thread Tension
118
Thread Take-Up Lever and Thread Regulator Spring
119
Thread Regulator Spring
120
Main Motor
120
Presser Foot Pressure Stepping Motor
121
Stitch-Width Stepping Motor
122
Winder Unit
123
Chapter 5 - Adjustments
124
Belt Tensions
124
Vertical Shaft-/Base Shaft Belt Tension
124
Drive Motor Belt Tension
125
Hook Drive Belt Tension
126
Head-Frame Plate Position (Rough Setting)
127
Position of Head-Frame Plate/Stitch Plate in Y-Direction
127
Position of Head-Frame Plate/Stitch Plate in X-Direction
128
Presser Foot Adjustment
129
Embroidery Foot Height (Exception Embroidery Only Machines)
129
Embroidery Foot Height (Embroidery Only Machines)
130
Presser Foot Fixation
131
Needle Settings
132
Distance between Needle Bar and Presser Foot Bar
132
Needle Distribution
133
Zigzag Stitch Width Limiter
134
Hook, Needle Drive and Feed-Dog Movement Timing
135
Feed-Dog Lift Movement (Base Shaft and Main Shaft Timing)
135
Base Shaft-/Load Lock Screw Distance
136
Loop Lift
137
Needle-/Hook Distance
139
Needle Penetration in y Directions
139
Needle Height
140
Needle Height Without Basting Device
141
Feed Dog Settings
142
Main Feed-Dog Horizontal Position
142
Main Feed-Dog Height 0.9 - 1. 0 MM
142
Main Feed Mechanical Balance - Basic Setting
144
Upper Feed (Dual Feed)-/Main Feed Synchronization (Pinning Position)
145
Upper Feed-Dog (Dual Feed) Mechanical Balance - Basic Setting
146
Clutch Carriage/Thread Cutter
147
Clutch Carriage Solenoid Adjustment
147
Distance between Spring and Clutch Lever
147
Clutch Carriage Alignment
148
Clutch Carriage Timing
149
Thread Cutter
150
Thread Guide Plate
150
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Bernina 590 Service And Maintenance Manual (187 pages)
Embroidery Module
Brand:
Bernina
| Category:
Sewing Machine
| Size: 9 MB
Table of Contents
Table of Contents
2
Chapter 1 - General Information
6
Safety Regulations
6
Warning: Dangerous Voltage Levels
7
ESD-Related Note: Electrostatic Discharge (ESD)
8
Tools and Gauges
9
Handling Adjustments
12
Abbreviations/Names Used
12
Cleaning
13
Technical Specifications of 4 & 5 Series
14
Chapter 2 - Electronics and Wiring
17
BERNINA B 590 (BERNINA Series 4 & 5) Block Diagram
17
PCBA-Power
18
PCBA-CPU-Module (ARM9) General Information
19
PCBA-CPU-Module/Arm9
19
PCBA-Base General Information
20
PCBA-Base with Feed-Dog Drop Detection
20
PCBA-Position Hall
21
PCBA-Threader
21
PCBA-Cover Including Display and Touch Screen
22
Pcba
22
PCBA-Stitching Head (PCBA-RET)
23
PCBA-Lower-Thread Observer (LTO)
24
ABC Sensor Support (Presser-Foot Recognition)
24
PCBA Embroidery Module Detection
25
Handling of Electronic Components
26
Returning Defective Electronic Components
26
Repairs of Electronic Components (Pcba's)
26
Chapter 3 - Troubleshooting
27
General Troubleshooting Flow Chart
27
Operating Voltage Functional Test
28
Use and Functions of Leds
28
Upper-Thread Sensor
30
Lower-Thread Sensor
31
Touch Screen Calibration
32
EEPROM Missing or Misprogrammed
32
Machine Doesn't Start after Repair
32
Update Failed
33
Sewing-Off Guidelines
35
Personal Notes Regarding Troubleshooting
39
Chapter 4 - Removal and Refitting of Components
40
Covers
40
Service Cover See ESD-Related Note
40
Front Cover
41
Rear Cover
44
Freearm Cover
45
Base-Plate Cover
46
Electronics, Sensors, Switches, Magnets
47
PCBA-Power Including PCB Housing
47
PCBA-CPU-Module (ARM9) General Information
49
PCBA-CPU-Module (ARM9)
50
PCBA-Base - with Feed-Dog Drop Detection
51
EEPROM (Electrically Erasable Programmable Read-Only Memory)
51
PCBA-Position Hall
52
PCBA-Threader
53
PCBA-Front Cover Including Display and Touchscreen
54
PCBA-Head
55
PCBA-Lower Thread Sensor
56
Sensor Support ABC (Presser Foot Recognition)
57
Head Frame and Frame Arm LED Sewing Light
58
PCBA-Embroidery Module Detection
60
Electromechancial/Mechanical Components
61
Hook and Hook Driver
61
Main Feed-Dog
64
Replacing the Hook Driver Belt
65
Stitch Plate Carrier with Integrated Thread-Cutting Unit
66
Replacing the Knife of Integrated Thread-Cutter Unit
68
Base Shaft
70
Crank Shaft and Stitch Length Stepping Motor
71
Replacing Base Shaft and Upper Shaft Connecting Belt
72
Feed-Dog Carrier and Advance Link
73
Upper Feed Crank
74
Upper Feed (Dual Feed)
74
Clutch Carriage
75
Upper-Thread Tension Unit with Thread Take-Up Cover
77
Toothed Rack, Machines with Stepper Motor Presser Foot Pressure
78
Toothed Rack, Machines with Manual Presser Foot Pressure
80
Presser Foot Bar
81
Assembly Unit BERNINA Dual Feed BDF
82
Needle-Bar Support
84
Needle Bar
85
Needle Clamp
86
Threading Mechanism
87
Thread Tension
89
Thread Take-Up Lever and Thread Regulator Spring
90
Thread Regulator Spring
91
Main Motor
91
Presser-Foot Pressure Stepping Motor
92
Stitch-Width Stepping Motor
93
Winder Unit
94
Chapter 5 - Adjustments
95
Belt Tensions
95
Vertical Shaft-/Base Shaft Belt Tension
95
Drive Motor Belt Tension
96
Hook Drive Belt Tension
97
Head-Frame Plate Position (Rough Setting)
98
Position of Head-Frame Plate/Stitch Plate in Y-Direction
98
Position of Head-Frame Plate/Stitch Plate in X-Direction
99
Presser-Foot Adjustment
100
Darning Foot Height
100
Presser-Foot Fixation
101
Needle Settings
102
Distance between Needle Bar and Presser-Foot Bar
102
Needle Distribution
103
Zigzag Stitch Width Limiter
104
Hook, Needle Drive and Feed-Dog Movement Timing
105
Feed-Dog Lift Movement (Base Shaft and Main Shaft Timing)
105
Base Shaft-/Load Lock Screw Distance
106
Loop Lift
107
Needle- / Hook Distance
109
Needle Penetration in y Directions
109
Needle Height
110
Needle Height Without Basting Device
111
Feed Dog Settings
112
Main Feed-Dog Horizontal Position
112
Main Feed-Dog Height 0.9-1. 0 MM
112
Main Feed Mechanical Balance - Basic Setting
114
Upper Feed (Dual Feed)-/Main Feed Synchronization (Pinning Position)
115
Upper Feed-Dog (Dual Feed) Mechanical Balance - Basic Setting
116
Fine-Adjustment
116
Clutch Carriage/Thread Cutter
117
Clutch Carriage Solenoid Adjustment
117
Clutch Carriage Alignment
118
Clutch Carriage Timing
119
Thread Cutter
120
Thread Guide Plate
120
Hall Position Synchronization
121
Threader
122
Basting Device (B 590)
123
Needle Bar Guide
123
Time of Clutch Release
124
Thread Regulator
125
Thread Tension
126
Upper Thread Tension
126
Lower-Thread Tension (Basic Setting)
127
Winder
128
Lower-Thread Sensor Position
129
Chapter 6 - Service Program
130
Starting the Test Program
130
Section 1 - Service Information
132
Machine Basic Data
132
Machine Firmware Data and Technical Information
132
Machine Operating Hours Data
133
Stitch Counter Data
133
BSR (BERNINA Stitch Regulator) Data
133
Machine Servicing Data
134
Saving Customer Data
134
Customer Related Data (Customer Information)
135
Dealer Related Data (Dealer Information)
135
Bernina 590 Workbook (70 pages)
Brand:
Bernina
| Category:
Sewing Machine
| Size: 41 MB
Table of Contents
Table of Contents
2
Introduction
4
Preparing to Stitch
5
Personalize the Screen
6
Activate/Deactivate Beginning Tie off
6
Program Thread Cutter and Securing Stitches
6
Breadcrumbs
7
Program Pattern End
7
Program Needle Stop down and Hover
8
Program the Foot Control
8
Stitch Selection
9
Presser Foot Selection
10
Bernina Dual Feed
11
Fine Tune Adjustment-B 880 Plus Only
11
Security Program-Needle
12
Security Program-Stitch Plate Selection
12
Creative Consultant
13
THE 'I' MENU
14
Needle Stop Up/Down-Free Hand System
15
Securing Stitches
16
Permanent Reverse/Backstepping
17
Mirror Image/Pattern Repeat
18
Pattern Functions - Pattern Begin/End
19
Elongation
20
Altered Stitches
21
Temporary Altered Memory
22
Permanently Altered Stitch Memory
22
Saving Stitches in Personal Program
23
Triple Straight Stitch
24
Vari-Overlock Stitch
25
Long Stitch
26
Blind Hem
27
Stretch Stitch
28
Balance
29
Automatic Buttonhole Program
30
Memory Buttonholes
31
Manual Buttonholes
32
Attaching Buttons
33
Creative Consultant-Zipper Information
34
Combi Mode-Stitch Patterns
35
Combi Mode-Lettering
36
Free-Motion Stitching
37
Bernina Stitch Regulator #42
38
Bernina Stitch Regulator Practice
39
Sideways Motion Patterns
40
Multi-Directional Stitching
41
All-Over Directional Stitching
43
Connecting Stitches
44
Connecting Stitches and Move Multiples
45
Stitch Designer Overview
46
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