Bernina 540 Manuals

Manuals and User Guides for Bernina 540. We have 4 Bernina 540 manuals available for free PDF download: Instructions Manual, Service And Maintenance Manual, User Manual

Bernina 540 Instructions Manual (254 pages)

Brand: Bernina | Category: Sewing Machine | Size: 29 MB

Table of Contents
4
Important Safety Instructions
13
1 My BERNINA

17
- Introduction
  17
- Welcome to the World of BERNINA
  17
- Key to Signs
  18
- Overview Machine
  19
  - Overview Front Controls
    19
  - Overview Front
    20
  - Overview Sideways
    21
  - Overview Back
    22
- Supplied Accessories
  22
  - Overview Accessories Machine
    22
  - Use of the Power Cable (Only Usa/Canada)
    24
  - Overview Presser Feet
    25
  - Accessory Box
    27
- Overview User Interface
  28
- Needle, Thread, Fabric
  30
  - Overview Needles
    30
  - Example for Needle Description
    32
  - Thread Selection
    32
  - Needle/Thread Combination
    33
2 Sewing Preparation

34
3 Setup Program

54
4 System Settings

74
5 Creative Sewing

76
6 Practical Stitches

92
- Overview Practical Stitches
  92
- Sewing Straight Stitch
  95
- Securing with the Automatic Securing Program
  95
- Sewing in the Zipper
  96
- Sewing both Sides of the Zipper from Bottom to Top
  97
- Sewing Triple Straight Stitch
  98
- Sewing Triple Zig Zag
  98
- Manual Darning
  99
- Automatic Darning
  101
- Reinforced Darning, Automatic
  101
- Reinforced Darning Program
  102
- Finishing Edges
  103
- Sewing Double Overlock
  103
- Narrow Edgestitching
  104
- Wide Edgestitching
  104
- Edgestitching Using the Seam Guide (Optional Accessory)
  105
- Sewing Hem Edges
  105
- Sewing Blind Hems
  106
- Sewing Visible Hems
  107
- Sewing Flat Joining Seams
  107
- Sewing Basting Stitches
  108
7 Decorative Stitches

109
- Overview Decorative Stitches
  109
- Bobbin-Play
  110
- Altering the Stitch Density
  111
- Sewing Cross Stitches
  111
- Pintucks
  112
  - Overview Pintucks
    112
  - Inserting the Cord
    113
  - Sewing Pintucks
    113
8 Alphabets

114
- Overview Alphabet
  114
- Creating Lettering
  115
- Altering Font Size
  115
9 Buttonholes

117
10 Quilting

130
- Overview Quilt Stitches
  130
- Quilting, Securing Program
  131
- Sewing Handlook Quilt Stitches
  131
- Guiding the Quilt Work Freely
  132
11 BERNINA Stitch Regulator (BSR)

133
- BSR Mode 1
  133
- BSR Mode 2
  133
- BSR Function with Straight Stitch No. 1
  133
- BSR Function with Zig Zag No. 2
  133
- Sewing Preparations for Quilting
  133
  - Attach the BSR Presser Foot
    133
  - Changing the Presser Foot Sole
    134
- Using the BSR Mode
  134
- Securing
  135
  - Securing in BSR1 Mode with the Button «Start/Stop
    135
  - Securing in BSR2 Mode
    136
12 My BERNINA Embroidery

137
- Overview Embroidery Module
  137
- Supplied Accessories Embroidery Module
  137
  - Overview Accessories Embroidery Module
    137
- Overview User Interface
  138
- Important Embroidery Information
  139
  - Upper Thread
    139
  - Bobbin Thread
    140
  - Selecting the Embroidery File Format
    140
  - Embroidery Test
    141
  - The Size of the Embroidery Motif
    141
  - Embroidering Motifs by Third-Party Providers
    141
  - Underlay Stitches
    141
  - Satin Stitch
    141
  - Step Stitch
    142
  - Connecting Stitches
    142

Bernina 540 User Manual (185 pages)

Brand: Bernina | Category: Sewing Machine | Size: 21 MB

Table of Contents
5
Important Safety Instructions
10
Important Information
12
My BERNINA
14
Introduction
14
BERNINA Quality Control
14
Welcome to the World of BERNINA
14
Overview Machine
16
Overview Front Controls
16
Overview Front
17
Overview Sideways
18
Overview Back
19
Supplied Accessories
20
Overview Accessories Machine
20
Use of the Power Cable (Only Usa/Canada)
21
Overview Presser Feet
22
Accessory Box
23
Overview User Interface
23
Overview Functions/Visual Information
23
Overview System Settings
24
Overview Selection Menu Sewing
24
Overview Icons
24
Needle, Thread, Fabric
25
Overview Needles
25
Example for Needle Description
27
Thread Selection
27
Needle/Thread Combination
28
Sewing Preparation
29
Accessory Box
29
Removing and Attaching the Accessory Box
29
Storing Accessories
29
Connection and Switching on
30
Connecting the Foot Control
30
Connecting the Machine
30
Attaching the Knee Lifter of the Free Hand System
30
Fixing the Touchscreen Pen
31
Switching the Machine on
31
Foot Control
31
Regulating the Speed Via the Foot Control
31
Raising/Lowering the Needle
32
Spool Pin
32
Retractable Spool Pin
32
Horizontal Spool Pin
33
Free Arm
34
Feed Dog
34
Adjusting the Feed Dog
34
Slide-On Table
35
Using the Slide-On Table
35
Presser Foot
36
Adjusting the Presser Foot Position Via the Knee Lifter of the Free Hand System
36
Adjusting the Presser Foot Position Via the Button "Presser Foot Up/Down
36
Changing the Presser Foot
36
Having the Presser Foot Displayed in the User Interface
37
Adjusting the Presser Foot Pressure
37
Instruction for Adjusting the Feed Dog
38
Needle and Stitch Plate
38
Changing the Needle
38
Selecting the Needle in the User Interface
38
Selecting the Needle Type and the Needle Size
38
Adjusting the Needle Position Up/Down
39
Adjusting the Needle Position Left/Right
39
Needle Stop Up/Down (Permanent)
40
Changing the Stitch Plate
40
Selecting the Stitch Plate in the User Interface
40
Threading
41
Threading the Upper Thread
41
Threading the Double Needle
43
Threading the Triple Needle
44
Winding the Bobbin Thread
44
Threading the Bobbin Thread
45
Instruction How to Thread the Bobbin Thread
47
Setup Program
48
Sewing Settings
48
Adjusting the Upper Thread Tension
48
Adjusting the Maximum Sewing Speed
48
Programming Securing Stitches
48
Programming the Button "Thread Cutter
49
Programming the Button "Securing
49
Programming the Button "Quick Reverse
50
Embroidery Settings
50
Adjusting the Upper Thread Tension
50
Adjusting the Maximum Embroidering Speed
51
Setting the Embroidery Motif Position When Opening
51
Calibrating the Hoop
52
Entering the Fabric Thickness
52
Programming Securing Stitches (Smart Secure)
53
Adjusting the Thread Cut
53
Changing the Measuring Unit
54
Selecting Personal Settings
55
Monitoring Functions
56
Activating the Upper Thread Indicator
56
Activating the Audio Signals
56
Machine Settings
57
Selecting a Language
57
Adjusting the Brightness of the Display
57
Adjusting the Sewing Light
57
Checking the Firmware Version
58
Reviewing the Total Number of Stitches
58
Registering Details of the Dealer
58
Saving Service Data
59
Back to Basic Setting
60
Deleting User Data
60
Deleting Motifs on the BERNINA USB Stick
61
Calibrating the Buttonhole Foot No. 3A
61
Updating the Machine Firmware
62
Recovering Saved Data
63
Cleaning the Thread Catcher
63
Lubricating the Machine
64
Packing the Embroidery Module
65
System Settings
66
Calling up the Tutorial
66
Calling up the Creative Consultant
66
Using Eco Mode
66
Calling up the Help
66
Cancelling any Alterations with "Clr
66
Creative Sewing
67
Overview Selection Menu Sewing
67
Selecting a Stitch Pattern
67
Regulating the Speed
67
Adjusting the Upper Thread Tension
67
Editing Stitch Patterns
68
Changing the Stitch Width
68
Changing the Stitch Length
68
Correcting the Balance
69
Programming Pattern Repeat
69
Mirror Image of Stitch Patterns
70
Quick Reverse
70
Permanent Quick Reverse
70
Backstepping
70
Combining Stitch Patterns
71
Overview Combi Mode
71
Creating Stitch Pattern Combinations
71
Saving a Stitch Pattern Combination
71
Loading a Stitch Pattern Combination
72
Overwriting a Stitch Pattern Combination
72
Deleting a Stitch Pattern Combination
72
Editing a Single Stitch Pattern
72
Deleting a Single Stitch Pattern
73
Adding a Single Stitch Pattern
73
Mirroring a Stitch Pattern Combination
73
Stitch Pattern Combination Subdivider 1
74
Stitch Pattern Combination Subdivider 2
74
Securing a Stitch Pattern Combination
74
Programming Pattern Repeat
75
Administering Stitch Patterns
75
Saving Settings of Stitch Patterns
75
Saving Stitch Patterns in Personal Memory
75
Overwriting Stitch Patterns from the Personal Memory
76
Loading Stitch Patterns from the Personal Memory
76
Deleting Stitch Patterns from the Personal Memory
76
Saving Stitch Patterns on the BERNINA USB Stick
76
Uploading a Stitch Pattern from the BERNINA USB Stick
77
Deleting Stitch Patterns from the BERNINA USB Stick
77
Securing
77
Securing a Seam with the Button "Securing
77
Securing Via the Icon "Securing
78
Height Compensation of Uneven Layers
78
Sewing Corners
79
Practical Stitches
80
Overview Practical Stitches
80
Sewing Straight Stitch
82
Securing with the Automatic Securing Program
83
Sewing in the Zipper
83
Sewing both Sides of the Zipper from Bottom to Top
84
Sewing Triple Straight Stitch
85
Sewing Triple Zig Zag
86
Manual Darning
86
Automatic Darning
88
Reinforced Darning, Automatic
89
Reinforced Darning Program
89
Finishing Edges
90
Sewing Double Overlock
90
Narrow Edgestitching
91
Wide Edgestitching
91
Edgestitching Using the Seam Guide (Optional Accessory)
92
Sewing Hem Edges
92
Sewing Blind Hems
93
Sewing Visible Hems
94
Sewing Flat Joining Seams
94
Sewing Basting Stitches
95
Decorative Stitches
96
Overview Decorative Stitches
96
Bobbin-Play
97
Sewing Cross Stitches
98
Pintucks
98
Overview Pintucks
98
Inserting the Cord
99
Sewing Pintucks
100
Alphabets
101
Overview Alphabet
101
Creating Lettering
101
Altering Font Size
102
Buttonholes
103
Overview Buttonholes
103
Making Use of the Height Compensation Tool
104
Using the Compensation Plate
105
Marking Buttonholes
105
Cord
106
Using Cord with the Buttonhole Foot with Slide No. 3A
106
Using Cord with the Buttonhole Foot No. 3C (Optional Accessory)
107
Sewing a Test Sample
108
Determining the Buttonhole Slit Width
108
Determining the Buttonhole Length with the Buttonhole Foot with Slide No. 3A
109
Determining the Buttonhole Length with Buttonhole Foot No. 3C (Optional Accessory)
109
Sewing a Buttonhole Automatically
110
Programming the Heirloom Buttonhole
111
Sewing the Manual 7-Step Buttonhole with the
111
Buttonhole Foot No. 3C (Optional Accessory)
111
Sewing the Manual 5-Step Buttonhole with the
112
Buttonhole Foot No. 3C (Optional Accessory)
112
Cutting the Buttonhole Open with the Seam Ripper
112
Cutting Open Buttonholes with the Buttonhole Cutter (Optional Accessory)
113
Sewing on Buttons
113
Sewing Eyelets
114
Quilting
115
Overview Quilt Stitches
115
Quilting, Securing Program
116
Sewing Handlook Quilt Stitches
116
Guiding the Quilt Work Freely
117
BERNINA Stitch Regulator (BSR)
118
BSR Mode 1
118
BSR Mode 2
118
BSR Function with Straight Stitch No. 1
118
BSR Function with Zig Zag No. 2
118
Sewing Preparations for Quilting
118
Attach the BSR Presser Foot
118
Changing the Presser Foot Sole
119
Using the BSR Mode
119
Securing
120
Securing in BSR1 Mode with the Button "Start/Stop
120
Securing in BSR2 Mode
120
My BERNINA Embroidery
122
Overview Embroidery Module
122
Supplied Accessories Embroidery Module
122
Overview Accessory Embroidery Module
122
Overview User Interface
123
Overview Functions/Visual Information
123
Overview System Settings
124
Overview Selection Menu Embroidery
124
Important Embroidery Information
124
Upper Thread
124
Bobbin Thread
125
Selecting the Embroidery File Format
125
Embroidery Test
126
The Size of the Embroidery Motif
126
Embroidering Motifs by Third-Party Providers
126
Underlay Stitches
126
Satin or Leaf Stich
126
Step Stitch
127
Connecting Stitches
127
Embroidering Preparation
128
Attaching the Module
128
Removing the Embroidery Module
128
Preparing the Machine
129
Lower the Feed-Dog
129
Selecting an Embroidery Motif
129
Embroidery Foot
129
Attaching the Embroidery Foot
129
Selecting the Presser Foot in the User Interface
130
Needle and Stitch Plate
130
Inserting the Embroidery Needle
130

Bernina 540 Service And Maintenance Manual (218 pages)

Brand: Bernina | Category: Sewing Machine | Size: 10 MB

Table of Contents
2
Chapter 1 - General Information
7
Safety Regulations
7
Warning: Dangerous Voltage Levels
8
ESD-Related Note: Electrostatic Discharge (ESD)
9
Tools and Gauges
10
Handling Adjustments
13
Abbreviations/Names Used
13
Cleaning
14
Technical Specifications of 4 & 5 Series
15
Chapter 2 - Electronics and Wiring
18
Block Diagram BERNINA B 590 (BERNINA 4 and 5 Series Equipement and Function Depend on Model Type)
18
PCBA-Power
19
PCBA-CPU-Module (ARM9) General Information
20
PCBA-CPU-Module/Arm9
20
PCBA-Base General Information
21
PCBA-Base with Feed-Dog Drop Detection
21
PCBA-Position Hall
22
PCBA-Threader
22
PCBA-Cover Including Display and Touch Screen
23
Pcba
23
PCBA-Stitching Head (PCBA-RET)
24
PCBA-Lower-Thread Observer (LTO)
25
ABC Sensor Support (Presser-Foot Recognition)
25
PCBA Embroidery Module Detection
26
Handling of Electronic Components
27
Returning Defective Electronic Components
27
Repairs of Electronic Components (Pcba's)
27
Chapter 3 - Troubleshooting
28
Symptoms Overview
28
General Information
28
How Does the Position Sensor Work
28
Information about the Three Main Pcbas
29
PCBA Base
29
Indication Lights
29
Circuit Board Labelling
30
PCBA CPU Module
30
Indication Lights
31
Circuit Board Labelling
32
PCBA Power Supply
33
Circuit Board Labelling
33
Errors
34
Gears Error in Sewing Mode
34
Possible Causes
34
Stepper Error: Short to Ground Phase A/B
35
Possible Causes and Solutions
35
Error Loading Application ECC or CRC
35
Troubleshooting
36
Symptoms and Repair Approach
36
Gears Error Is Displayed
36
Stepper Error Is Displayed
36
Machine Not Booting/ "No Power"/ "Dead
36
Nothing Is Displayed, Stepper Motors Are Initializing
36
Display Shows Lines or Wrong Colours
37
No/Irregular Presser Foot Detection
37
Machine Is Stuck in a Boot Loop/ Only Starts up to BERNINA Logo
37
Flow Charts
38
How to Read Flow Charts
38
The Basic Elements of a Flow Chart
38
Overview
39
Not Booting to Black Start Screen
40
Application Not Starting
41
Errors and Warnings
42
Touch Not Working
43
SS Slider
44
Buttons
45
Stepper Motors
46
Main Drive Not Working
47
Applications (Service Program)
48
Applications 2 (Service Program)
49
Applications 3 (Service Program)
50
Peripherals (Service Program)
51
Thread Cutter: Possible Faults
52
If the Machine Is Mechanically Blocked after the Thread Cut
52
Only One Thread Is Cut During a Thread Cut
52
Sewing Fault after Thread Cut
52
Excessive Sources of Noise
53
Upper-Thread Sensor
54
Lower-Thread Sensor
55
Touch Screen Calibration
56
EEPROM Is Missing or Is Incorrectly Programmed
56
Machine Doesn't Start after Repair
57
Pop-Up Messages Upon Starting the Machine in Customer Mode
58
The Machine Needs to be Cleaned/Lubricated
58
Cleaning the Thread Cutter
58
Machine Requires Maintenance
59
Error Message Even Though Embroidery Module Is Connected
59
Update Failed
60
Error Messages During Firmware Update
60
Other Reasons for Faulty FW Update
60
Case 2: the EEPROM Needs to be Replaced
61
Case 3: Machine Repeatedly Requests a FW Update
61
Case 4: the EEPROM Is Replaced and the Wrong Machine Identification Has Been Loaded
62
Case 5: Wrong FW on PCBA CPU Module
62
Sewing-Off Guidelines
63
Straight Stitch (Default Settings)
63
Zigzag Stitch (Default Settings)
64
Chapter 4 - Removal and Refitting of Components
67
Covers
67
Service Cover
67
Front Cover
68
Rear Cover
71
Freearm Cover
72
Base-Plate Cover
73
Electronics, Sensors, Switches, Magnets
74
PCBA-Power Including PCB Housing
74
PCBA-CPU-Module (ARM9) General Information
76
PCBA-CPU-Module (ARM9)
77
PCBA-Base - with Feed-Dog Drop Detection
78
EEPROM (Electrically Erasable Programmable Read-Only Memory)
78
PCBA-Position Hall
79
PCBA-Threader
80
PCBA-Front Cover Including Display and Touchscreen
81
PCBA-Head
82
PCBA-Lower Thread Sensor (LTO)
83
Sensor Support ABC (Presser Foot Recognition)
84
Head Frame and Frame Arm LED Sewing Light
85
Head Frame LED Sewing Light
85
Head Arm Sewing Light
86
PCBA-Embroidery Module Detection
87
Electromechancial/Mechanical Components
88
Hook and Hook Driver
88
Assembly of Hook Guideway with Guiding Pins (with Front and Rear and Only Rear Calottes) → until 61/07
90
Assembly Hook Driver
92
Main Feed-Dog
93
Replacing the Hook Driver Belt
94
Stitch Plate Carrier with Integrated Thread-Cutting Unit
95
Replacing the Knife of Integrated Thread-Cutter Unit
97
Base Shaft
99
Crank Shaft and Stitch Length Stepping Motor
100
Replacing Base Shaft and Upper Shaft Connecting Belt
101
Feed-Dog Carrier and Advance Link
102
Upper Feed Crank
103
Upper Feed (Dual Feed)
103
Clutch Carriage
104
Upper-Thread Tension Unit with Thread Take-Up Cover
106
Toothed Rack, Machines with Stepper Motor Presser Foot Pressure
107
Toothed Rack, Machines with Manual Presser Foot Pressure
109
Presser Foot Bar
110
Assembly Unit BERNINA Dual Feed BDF
111
Needle-Bar Support
113
Needle Bar
114
Needle Clamp
115
Threading Mechanism
116
Threader Head
117
Thread Tension
118
Thread Take-Up Lever and Thread Regulator Spring
119
Thread Regulator Spring
120
Main Motor
120
Presser Foot Pressure Stepping Motor
121
Stitch-Width Stepping Motor
122
Winder Unit
123
Chapter 5 - Adjustments
124
Belt Tensions
124
Vertical Shaft-/Base Shaft Belt Tension
124
Drive Motor Belt Tension
125
Hook Drive Belt Tension
126
Head-Frame Plate Position (Rough Setting)
127
Position of Head-Frame Plate/Stitch Plate in Y-Direction
127
Position of Head-Frame Plate/Stitch Plate in X-Direction
128
Presser Foot Adjustment
129
Embroidery Foot Height (Exception Embroidery Only Machines)
129
Embroidery Foot Height (Embroidery Only Machines)
130
Presser Foot Fixation
131
Needle Settings
132
Distance between Needle Bar and Presser Foot Bar
132
Needle Distribution
133
Zigzag Stitch Width Limiter
134
Hook, Needle Drive and Feed-Dog Movement Timing
135
Feed-Dog Lift Movement (Base Shaft and Main Shaft Timing)
135
Base Shaft-/Load Lock Screw Distance
136
Loop Lift
137
Needle-/Hook Distance
139
Needle Penetration in y Directions
139
Needle Height
140
Needle Height Without Basting Device
141
Feed Dog Settings
142
Main Feed-Dog Horizontal Position
142
Main Feed-Dog Height 0.9 - 1. 0 MM
142
Main Feed Mechanical Balance - Basic Setting
144
Upper Feed (Dual Feed)-/Main Feed Synchronization (Pinning Position)
145
Upper Feed-Dog (Dual Feed) Mechanical Balance - Basic Setting
146
Clutch Carriage/Thread Cutter
147
Clutch Carriage Solenoid Adjustment
147
Distance between Spring and Clutch Lever
147
Clutch Carriage Alignment
148
Clutch Carriage Timing
149
Thread Cutter
150
Thread Guide Plate
150
Hall Position Synchronization
151
Threader
152
Basting Device (Only Machines with Basting Device)
153
Needle Bar Guide
153
Time of Clutch Release
154
Thread Regulator
155
Thread Tension
156
Upper Thread Tension
156
Lower Thread Tension (Basic Setting, New Tension Gauge)
157
Lower Thread Tension (Basic Setting, Old Tension Gauge)
158
Winder
159
Lower Thread Sensor Position
160
Chapter 6 - Service Program
161

Bernina 540 Service And Maintenance Manual (187 pages)

Embroidery Module

Brand: Bernina | Category: Sewing Machine | Size: 9 MB

Table of Contents
2
Chapter 1 - General Information
6
Safety Regulations
6
Warning: Dangerous Voltage Levels
7
ESD-Related Note: Electrostatic Discharge (ESD)
8
Tools and Gauges
9
Handling Adjustments
12
Abbreviations/Names Used
12
Cleaning
13
Technical Specifications of 4 & 5 Series
14
Chapter 2 - Electronics and Wiring
17
BERNINA B 590 (BERNINA Series 4 & 5) Block Diagram
17
PCBA-Power
18
PCBA-CPU-Module (ARM9) General Information
19
PCBA-CPU-Module/Arm9
19
PCBA-Base General Information
20
PCBA-Base with Feed-Dog Drop Detection
20
PCBA-Position Hall
21
PCBA-Threader
21
PCBA-Cover Including Display and Touch Screen
22
Pcba
22
PCBA-Stitching Head (PCBA-RET)
23
PCBA-Lower-Thread Observer (LTO)
24
ABC Sensor Support (Presser-Foot Recognition)
24
PCBA Embroidery Module Detection
25
Handling of Electronic Components
26
Returning Defective Electronic Components
26
Repairs of Electronic Components (Pcba's)
26
Chapter 3 - Troubleshooting
27
General Troubleshooting Flow Chart
27
Operating Voltage Functional Test
28
Use and Functions of Leds
28
Upper-Thread Sensor
30
Lower-Thread Sensor
31
Touch Screen Calibration
32
EEPROM Missing or Misprogrammed
32
Machine Doesn't Start after Repair
32
Update Failed
33
Sewing-Off Guidelines
35
Personal Notes Regarding Troubleshooting
39
Chapter 4 - Removal and Refitting of Components
40
Covers
40
Service Cover See ESD-Related Note
40
Front Cover
41
Rear Cover
44
Freearm Cover
45
Base-Plate Cover
46
Electronics, Sensors, Switches, Magnets
47
PCBA-Power Including PCB Housing
47
PCBA-CPU-Module (ARM9) General Information
49
PCBA-CPU-Module (ARM9)
50
PCBA-Base - with Feed-Dog Drop Detection
51
EEPROM (Electrically Erasable Programmable Read-Only Memory)
51
PCBA-Position Hall
52
PCBA-Threader
53
PCBA-Front Cover Including Display and Touchscreen
54
PCBA-Head
55
PCBA-Lower Thread Sensor
56
Sensor Support ABC (Presser Foot Recognition)
57
Head Frame and Frame Arm LED Sewing Light
58
PCBA-Embroidery Module Detection
60
Electromechancial/Mechanical Components
61
Hook and Hook Driver
61
Main Feed-Dog
64
Replacing the Hook Driver Belt
65
Stitch Plate Carrier with Integrated Thread-Cutting Unit
66
Replacing the Knife of Integrated Thread-Cutter Unit
68
Base Shaft
70
Crank Shaft and Stitch Length Stepping Motor
71
Replacing Base Shaft and Upper Shaft Connecting Belt
72
Feed-Dog Carrier and Advance Link
73
Upper Feed Crank
74
Upper Feed (Dual Feed)
74
Clutch Carriage
75
Upper-Thread Tension Unit with Thread Take-Up Cover
77
Toothed Rack, Machines with Stepper Motor Presser Foot Pressure
78
Toothed Rack, Machines with Manual Presser Foot Pressure
80
Presser Foot Bar
81
Assembly Unit BERNINA Dual Feed BDF
82
Needle-Bar Support
84
Needle Bar
85
Needle Clamp
86
Threading Mechanism
87
Thread Tension
89
Thread Take-Up Lever and Thread Regulator Spring
90
Thread Regulator Spring
91
Main Motor
91
Presser-Foot Pressure Stepping Motor
92
Stitch-Width Stepping Motor
93
Winder Unit
94
Chapter 5 - Adjustments
95
Belt Tensions
95
Vertical Shaft-/Base Shaft Belt Tension
95
Drive Motor Belt Tension
96
Hook Drive Belt Tension
97
Head-Frame Plate Position (Rough Setting)
98
Position of Head-Frame Plate/Stitch Plate in Y-Direction
98
Position of Head-Frame Plate/Stitch Plate in X-Direction
99
Presser-Foot Adjustment
100
Darning Foot Height
100
Presser-Foot Fixation
101
Needle Settings
102
Distance between Needle Bar and Presser-Foot Bar
102
Needle Distribution
103
Zigzag Stitch Width Limiter
104
Hook, Needle Drive and Feed-Dog Movement Timing
105
Feed-Dog Lift Movement (Base Shaft and Main Shaft Timing)
105
Base Shaft-/Load Lock Screw Distance
106
Loop Lift
107
Needle- / Hook Distance
109
Needle Penetration in y Directions
109
Needle Height
110
Needle Height Without Basting Device
111
Feed Dog Settings
112
Main Feed-Dog Horizontal Position
112
Main Feed-Dog Height 0.9-1. 0 MM
112
Main Feed Mechanical Balance - Basic Setting
114
Upper Feed (Dual Feed)-/Main Feed Synchronization (Pinning Position)
115
Upper Feed-Dog (Dual Feed) Mechanical Balance - Basic Setting
116
Fine-Adjustment
116
Clutch Carriage/Thread Cutter
117
Clutch Carriage Solenoid Adjustment
117
Clutch Carriage Alignment
118
Clutch Carriage Timing
119
Thread Cutter
120
Thread Guide Plate
120
Hall Position Synchronization
121
Threader
122
Basting Device (B 590)
123
Needle Bar Guide
123
Time of Clutch Release
124
Thread Regulator
125
Thread Tension
126
Upper Thread Tension
126
Lower-Thread Tension (Basic Setting)
127
Winder
128
Lower-Thread Sensor Position
129
Chapter 6 - Service Program
130
Starting the Test Program
130
Section 1 - Service Information
132
Machine Basic Data
132
Machine Firmware Data and Technical Information
132
Machine Operating Hours Data
133
Stitch Counter Data
133
BSR (BERNINA Stitch Regulator) Data
133
Machine Servicing Data
134
Saving Customer Data
134
Customer Related Data (Customer Information)
135
Dealer Related Data (Dealer Information)
135
Log File
136
Section 2 - Screen, Symbols
136
Touch Screen Calibration
136
LCD (Screen Brightness)
137
Blank Dark LC Display (Screen)
137
Blank White LC Display (Screen)
137
RGB (Red, Green and Blue) Screen
138
Keyboard Lights
138

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