AUTO GYRO CAVALON Autogyro Aircraft Manuals

Manuals and User Guides for AUTO GYRO CAVALON Autogyro Aircraft. We have 3 AUTO GYRO CAVALON Autogyro Aircraft manuals available for free PDF download: Maintenance Manual, Manufacturer Maintenance Manual, Pilot Operating Handbook

AUTO GYRO CAVALON Manufacturer Maintenance Manual (250 pages)

Gyroplane

Brand: AUTO GYRO | Category: Aircrafts | Size: 9 MB

Dornierstraße
4
Record of Revisions
5
Revision Service
5
Table of Contents
7
Maintenance Concept and Eligibility
9
Warnings, Caution and Notes
9
ATA100 Numbering System
10
ATA100 – Chapter Code
10
Organization and Handling of the Manual
10
Abbreviations and Acronyms
13
Service Bulletin (SB) and Airworthiness Directives (AD)
14
MMM-CV-A_16-02-08 Part a - Introduction and Declarations

14
Chapter 00 - Introduction / Aircraft General

17
Chapter 01 - General

18
- Definitions, Terms and Standard Procedures
  18
- Standard Bolt Torques
  20
- Standard Commercial Tools
  20
- Conversion Tables
  21
  - Celsius-Fahrenheit Conversion Chart
    22
  - Servicing
    22
Chapter 02 - Tools, Spares and Consumable Materials

23
Chapter 03 - Minimum Equipment Requirement

24
Chapter 04 - Manufacturer Life Limitations

25
- Liquids and Fluids
  26
Chapter 05 - Time Limits, Inspections & Checks

26
- Time Limits
  26
- 100 Hrs / Annual Inspection
  27
- Complementary / Servicing Tasks
  27
- Daily / Pre-Flight Check
  27
- Hrs Inspection (One-Time / Non-Recurrent)
  27
- Temporary Scheduled Inspections & Checks
  27
- Conditional Inspections
  28
- Inspections - Special Operational Conditions
  28
- Operation in Sand or Dust
  28
- Unscheduled Inspections
  28
- Winter Operation
  28
- Birdstrike
  29
- Inspections - Special Operational Incident
  29
- Propeller Contact with Obstacle or External Impact
  29
- Rotor Contact with Obstacle
  29
- Suspected Hard Landing
  29
- Functional Test Flight
  30
- Ground Test Run
  30
- Lightning Strike
  30
- Maintenance Records & Aircraft Logs
  30
Chapter 06 - Dimensions & Areas

31
Chapter 07 - Lifting / Jacking / Shoring

32
Chapter 08 - Leveling & Weighing

32
Chapter 09 - Towing & Taxiing

32
Chapter 10 - Parking, Storage & Return to Service

32
Chapter 11 - Placards & Markings

33
Chapter 12 - Servicing

35
Chapter 13-17 - Unassigned / N/A

36
MMM-CV-B_14-11-19

38
- Interphone / Intercom
  41
- Speech Communication / Radio
  41
- Ventilation / Heating
  41
- DC Electrical Load Distribution
  42
- DC Generation and Battery
  42
- Flight Compartment
  42
Chapter 21 - Ventilation / Heating

41
Chapter 22 - Unassigned / N/A

41
Chapter 23 - Communications

41
Chapter 24 - Electrical Power

41
Chapter 25 - Equipment / Furnishings

42
Chapter 26 - Fire Protection / Fire Warning

43
Chapter 27 - Flight Controls

44
- Fuel System ROTAX 912
  45
- Fuel System ROTAX 914
  45
Chapter 28 - Fuel

45
- Distribution
  45
- Storage
  45
Chapter 29-30 - N/A

46
Chapter 31 - Indicating System

46
- Instruments & Control Panels
  46
Chapter 32 - Landing Gear

50
Chapter 33 - Lights

50
- Exterior
  50
  - Main Gear
    50
  - Nose Gear
    50
  - Wheels and Brakes
    50
  - Flight Environment Data
    51
  - Generation / Compressor
    51
Chapter 34 - Navigation

51
Chapter 35 - N/A

51
Chapter 36 - Pneumatic

51
- Distribution
  51
Chapter 37-50 - Unassigned / N/A

52
- ATC Transponder
  51
- Attitude and Direction
  51
Chapter 51 - Standard Practices - Structures

52
Chapter 52 - Doors, Covers and Cowlings

52
Chapter 53 - Fuselage

52
Chapter 54 - N/A

52
- Emergency Exit
  52
- Passenger / Crew
  52
- Service Covers and Cowlings
  52
- Standard Practices - Structures
  52
- 56-10-00 Flight Compartment / Canopy
  53
- 56-15-00 Canopy Windows
  53
Chapter 57-60 - Unassigned / N/A

53
Chapter 55 - Stabilizers

53
Chapter 56 - Windows

53
Part C - System Description Section (Ch. 21 - 90)

53
- Rudder
  53
- Controlling
  54
- Rotor – Teetering Parts
  54
Chapter 61 - Propeller

54
Chapter 62 - Rotor

54
- Propeller Assembly
  54
Chapter 63 - Rotor Drive

55
- Pre-Rotator
  55
- Rotor Gimbal Head
  55
- Rotor Head Bridge, Bearing and Teeter Tower
  55
- Rotor RPM Monitoring
  55
- Rotor Vibration Isolation
  55
Chapter 64-66 - N/A

56
Chapter 67 - Rotor Flight Control

56
Chapter 68-70 - Unassigned / N/A

57
Chapter 71 - Power Plant

57
- Engine Air Intakes
  57
- Engine Cowling
  57
- Engine Drains
  57
- Engine Electrical Harness
  57
- Engine Firewalls
  57
- Engine Mounts
  57
- Roll Trim System
  57
Chapter 72 To 74 - Engine Related

58
Chapter 75 - Air / Engine Cooling

58
Chapter 76 - Engine Controls

59
Chapter 77 - Engine Indicating

59
- Engine Shutdown / Emergency
  59
- Power Control / Choke
  59
- Temperature
  59
Chapter 78 - Exhaust

60
Chapter 79 - Oil System

60
MMM-CV-D_15-01-09 Part D - Diagrams and Charts

97
- Retrofit: End Position Detection IVO Propeller
  98
- Lifting Belt Looped Around Teeter Bolt
  101
- Lifting of the Gyroplane
  101
- Precautions and Safety Measures
  101
- Jacking of the Gyroplane
  103
- Precautions and Safety Measures
  103
- Special Tools and Consumable Materials
  103
  - Unload Main Gear
    103
  - Unload Nose Gear
    103
  - Shoring of the Gyroplane
    105
  - Shoring, Road Transport or Container Transport
    105
  - Illustrations
    106
  - Lash-Down Methods of Gyroplane
    106
  - Leveling of the Gyroplane
    107
  - Measurement of Stabilizer Alignment
    107
  - Installation Position Battery
    109
  - Removal-Installation: Battery
    109
  - Cable Connector on Rectifier-Regulator and Fuse Carrier
    112
  - Modified Fuse Carrier
    112
  - Attachment of the Relay
    113
  - Fuel Pumps P1 / P2 and Cable Connector of Fuel Pump Wiring Harness
    113
  - Secured Capacitor
    113
  - Description: Emergency Locator Transmitter
    115
  - Installation Position ELT
    115
  - Description: Fire Indicating System
    117
  - Indication Logic
    118
  - Installation - Seen from Behind
    118
  - Installation - Seen from LH Side
    118
  - Installation - Seen from RH Side
    118
  - Check-Adjustment: Roll Control Travel Limitation
    119
  - Check-Adjustment: Rudder Control Angles
    121
  - Rudder Control Angle Setting
    122
  - Measurement Procedure
    123
  - Inspection: Fuel Filter
    125
  - Replacement: Fuel Filter
    127
  - Fuel Pumps and Filters (Detail)
    128
  - Replacement: Electrical Fuel Pumps
    129
  - El. Fuel Pump Terminal (Detail)
    130
  - Replacement: Main Gear Suspension Bow Attachment Bolts
    131
  - 10 MM Drill Bit Equipped with Washers
    132
  - Drilling to a Diameter of 10 MM
    132
  - Main Gear Suspension Bow
    132
  - Main Gear Suspension Bow Cover and Service Cover
    132
  - Replacement: Nose Gear Rubber Damper
    133
  - Nose Gear Assembly
    134
  - Removal-Installation: Wheels
    135
  - Nose Wheel
    137
  - Main Wheel
    138
  - Replacement: Main Wheel Brake Pads
    139
  - Main Wheel with Brake
    140
  - Replacement: Wheel Bearing
    141
  - Main Wheel and Bearing
    142
  - Test: Pitot Static System Integrity
    143
  - Pitot Static Instruments Connecting Diagram
    144
  - Pitot Static Integrity Test Equipment
    144
  - Cleaning: Pitot Static System
    145
  - Static Ports (2 X ) and Pitot Port
    145
  - Filter/Dryer
    147
  - Rear Wall (Installation Wall)
    147
  - Replacement: Filter/Dryer
    147
  - Lower Engine Cowling - Removal
    149
  - Removal-Installation: Cowlings
    149
  - Upper Engine Cowling - Installation
    149
  - Upper Engine Cowling - Removal
    149
  - Cowling and Mast Cover
    150
  - Description: Service Covers in Cockpit Shell
    151
  - Rear Wall 'Installation Wall' (Fire Wall Removed)
    152
  - Service Cover for Control Linkage (LH) and below Seat (RH)
    152
  - Service Covers below Seats ('Equipment Cover')
    152
  - Installation Position of Keel Tube Protection Pad
    153
  - Replacement: Keel Tube Protection Pad
    153
  - Repair: Cracks in Acrylic Glass
    155
  - Channel on Material Bottom Side
    156
  - Filled Channel on Material Top Side
    156
  - Filled Channels on Material Top and Bottom Side
    156
  - Milling of a Channel on Material Top Side
    156
  - Removal-Installation: Propeller - Htc
    157
  - Propeller HTC
    158
  - Disassembly-Assembly: Propeller - Htc
    159
  - Adjustment: Propeller Pitch - Htc
    161
  - Propeller Pitch Adjustment and Tool
    162
  - Detail Blade
    163
  - Detail Hub
    163
  - Contents of the Kit
    166
  - Pin Assignment of Wiring Harness
    166
  - Rocker Switch and Leds
    166
  - Rocker Switch and Leds - Seen from Behind
    166
  - Trouble-Shooting: Ivo-Variable Pitch Propeller
    167
  - Fault Tree IVO Variable Pitch Propeller
    168
  - Removal: Rotor - Teetering Parts
    169
WARNING: Object Is Heavy! Inadequate Handling Could Cause Injury. Use Proper Lifting Techniques or Assistance

169
WARNING: When Working with Cranes or Other Lifting Equipment the General Safety Regulations Have to be Respected at All Times

201
- Pneumatic Connection Bendix
  203
- Pneumatic Hoses
  203
- Roll Control
  203
- Temperature Sensor
  203
- Installation of Mast Bushes
  204
- Push-Pull Control Cable Bulkhead Attachment
  204
- Top Mast
  204
- Inspection: Mast Mounting Bushings
  205
- Force Applied against Flight Direction
  206
- Force Applied in Flight Direction
  206
- Fuselage Reference Point
  206
- Mast Reference Point
  206
- Replacement: Mast Mounting Bushings
  207
- Bottom Mast with Mast Mounting Bushings
  208
- Removal-Installation: Pre-Rotator Clutch
  209
- Check-Adjustment: Pre_Rotator Clutch
  211
- Connection between Clutch and Pressure Reducer
  212
- Connection of Check Valve to Pressure Reducer
  212
- Thread Pin M8X50
  212
- Upper Pre-Rotator Drive Connected to Bendix Shaft
  212
- Inspection: Pre-Rotator Clutch
  213
- Replacement: Pre-Rotator Clutch Lining
  215
- Loctite 648 on Inner and Outer Thread
  216
- M8X20 Screw Plug
  216
- Pneumatic Clutch III
  216
- Replacement: Pre-Rotator Clutch Dog Gear
  217
- Inspection: Pre-Rotator Upper Engagement
  219
- Replacement: Pre-Rotator Upper Bearings
  221
- Prerotator Upper Bearing
  222
- Repair: Pre-Rotator Upper Engagement
  223
- Replacement: Rotor Brake Pad
  225
- Rotor Bridge with Brake Pad
  226
- Inspection: Flight Control Push-Pull Cables
  227
- Measurement of Freeplay
  228
- Modification of Rotor Head Stop
  228
- Pitch and Roll - Upper Attachment
  228
- Retrofit: Ppc Clamps
  229
- PPC Clamps
  230
- Replacement: Pitch Trim/Brake Pneumatic Seal
  231
- Removal-Installation: Centre Console
  233
- Centre Console
  234
- Inspection: Clearance Engine Installation (R914)
  235
- Fire Wall - Removable Part(S)
  237
- Removal-Installation: Fire Wall
  237
- Removal-Installation:radiator
  239
- Modification: Reconfigure Fan Reverse
  241
- Fan Reverse Cable - Detached
  242
- Fan Reverse Cable - Modified
  242
- Fan Reverse Cable - Secured
  242
- Fan Reverse Control Unit
  242
- Replacement: Wool of Muffler Tube
  243
- Drill out the Rivet Pin
  245
- Hose Clamps
  245
- Rivets at the Hot and Hinge Pin Clamp
  245
- Installation of Absorption Wool
  246
- Riveting of the Outer Shell
  246
- Rivets at the Cold End of Muffler Tube
  246
- Installation of Hose Clamps and Hinge Pin Clamp
  247
- Installation of Locking Wire
  247
- Position of the Muffler Tube
  247

AUTO GYRO CAVALON Maintenance Manual (293 pages)

Brand: AUTO GYRO | Category: Aircrafts | Size: 7 MB

Table of Contents
3
Preface
4
Introduction
5
Revision Service
5
Record of Revisions
6
Maintenance Concept and Eligibility
8
Warnings, Cautions and Notes
9
Organization and Handling of the Manual
10
ATA100 Numbering System
10
ATA100 Chapter Code
10
Nomenclature and Structure of Maintenance Tasks (Job Cards)
11
Page Block Code
11
Effectivities
12
Abbreviations and Acronyms
13
Chapter 00 Introduction / Aircraft General
18
Chapter 01 General
19
Definitions, Terms and Standard Procedures
19
Standard Bolt Torques
21
Standard Commercial Tools
21
Conversion Tables
22
Tools, Spares and Consumable Materials
24
Consumable Materials
24
Chapter 03 Minimum Equipment Requirement
25
Chapter 04 Manufacturer Life Limitations
26
Chapter 05 Time Limits, Inspections & Checks
28
Time Limits
28
Scheduled Inspections & Checks
29
Daily / Pre-Flight Check
29
Complementary / Servicing Tasks
29
Hrs Inspection (One-Time / Non-Recurrent)
29
Hrs / Annual Inspection
29
Temporary Scheduled Inspections & Checks
29
Unscheduled Inspections
30
Conditional Inspections
30
Inspections - Special Operational Conditions
30
Operation in Sand or Dust
30
Winter Operation
30
Inspections - Special Operational Incident
31
Suspected Hard Landing
31
Rotor Contact with Obstacle
31
Propeller Contact with Obstacle or External Impact
31
Birdstrike
31
Lightning Strike
32
Ground Test Run
32
Functional Test Flight
32
Maintenance Records & Aircraft Logs
32
Chapter 06 Dimensions & Areas
33
Chapter 07 Lifting / Jacking / Shoring
34
Chapter 08 Leveling & Weighing
34
Chapter 09 Towing & Taxiing
34
Chapter 10 Parking, Storage & Return to Service
34
Chapter 11 Placards & Markings
35
Servicing
36
Cleaning
36
Lubrication
36
Lubrication: Teeter Hinge
36
Lubrication: Pre-Rotator Drive Coupling Sleeve
36
Servicing: Engine Air Filter
36
Servicing: Tire Pressure
36
Servicing: Battery
37
Servicing: Engine Coolant
37
Replenishing/Replacement of Fluids
37
Chapter 13 Unassigned / N/A
38
Chapter 14 Unassigned / N/A
40
Autopilot
45
System / Equipment Descriptions
45
GMC 507 Autopilot Mode Controller
45
GSA 28 Servo
45
Audio Output
45
GFC 500 Interface Summary
46
Power Requirements
46
Control and Operation
46
Gmc 507
46
Autopilot Disconnect/Trim Interrupt Switch
47
Trim Switch
47
Go Around (GA) Switch
47
Electrical Bonding (Advisory Material)
47
Consideration for Untreated or Bare Dissimilar Metals
48
Preparation of Aluminium Surfaces
49
Troubleshooting
50
General GFC 500 Troubleshooting
50
GFC 500 Will Not Engage
50
GFC 500 Will Not Pass Pre-Flight Test (PFT)
51
GFC 500 CAN Bus Errors
52
GFC 500 Interconnect Drawings
52
Connector Layout
52
Maintenance Intervals
52
Servicing Information
53
On Condition Servicing
53
Required Tools
53
Special Tools
53
Equipment Removal & Installation
53
Gmc
54
GSA 28 Servos
54
Autopilot Components Installation
55
Overview
55
Yaw Components
56
Roll Components
58
Pitch Components
59
Cable Installation
60
Additional Power Cable Installation
61
Autopilot Disconnect Button and Pre-Rotator Button Change
62
Pre-Rotator Button
62
Autopilot Disconnect Button
62
Pneumatic System
63
Electrical Bonding Test
63
Requirements
63
Test Equipment
64
Electrical Bonding Procedure
64
Disconnect Tone and Sonalert Test
64
Pitch and Roll Clamp Check
65
Visual Inspection
67
GFC 500 LRU Replacement/Configuration & Testing
68
Gmc
68
GSA 28 Servo
68
GFC 500 Software Load and Configuration Procedures
68
GMC 507 and GSA 28 Software Loading
68
GFC 500 System Configuration
69
GFC 500 Return to Service Procedure
69
Yaw Offset and Pitch/Roll Offset Calibration
69
G5 Systems
69
G3X Systems
70
Pre-Flight Test (PFT)
70
Normal Mode Tests
70
Servo Tests
71
Roll Servo Functional Check
71
Pitch Servo Functional Check
71
Yaw Damper Functional Check
71
GFC 500 Functional Checks
71
Autopilot Switch Checks
72
Interface Checks
72
VOR Mode Check
72
GPS Mode Check
73
IAS Mode Check
73
VS Mode Check
74
ALT Mode Check
74
ALTS Mode Check
75
LVL Mode Check
75
22-08- Appendix A: Installation Specific Information
76
22-08-A1 General Master Installation List
76
22-08-A2 Configuration Log (for G5 Equipped Aircraft)
77
22-08-A3 Configuration Log (for G3X Equipped Aircraft)
79
Communications
82
Speech Communication / Radio
82
Interphone / Intercom
82
Electrical Power
82
DC Generation and Battery
83
DC Electrical Load Distribution
83
Equipment / Furnishings
84
Flight Compartment
84
Emergency
85
Fire Protection / Fire Warning
86
Flight Controls
87
Flight Controls - Rudder
87
Chapter28 Fuel
88
Storage
88
Distribution
88
Indicating
89
Indicating System
90
Instruments & Control Panels
90
Right Panel II
92
Integrated Display Systems
92
Landing Gear
95
Main Gear
95
Nose Gear
95
Wheels and Brakes
95
Lights
95
Exterior
95
Navigation
96
Flight Environment Data
96
Attitude and Direction
96
ATC Transponder
96
Pneumatic
96
Generation / Compressor
96
Distribution
96
Unassigned / N/A
97
Standard Practices - Structures
97
Doors, Covers and Cowlings
97
Passenger / Crew
97
Emergency Exit
97
Service Covers and Cowlings
97
Fuselage
97
Stabilizers
99
Rudder
99
Windows
99
Flight Compartment / Canopy
99
Canopy Windows
99
Unassigned / N/A
100
Propeller
100
Propeller Assembly
100
Controlling
100
Rotor
101
Rotor - Teetering Parts
101
Rotor Head Bridge, Bearing and Teeter Tower
102
Rotor Gimbal Head
102
Rotor RPM Monitoring
102
Rotor Vibration Isolation
102
Rotor Drive
102
Pre-Rotator
102
Pre-Rotator Lower Engagement
102
Pre-Rotator Drive
102
Pre-Rotator Upper Engagement
103
Rotor Brake System
103
Rotor Flight Control
103
Pitch Trim System / Rotor Brake
103
Roll Trim System
103
Unassigned / N/A
104
Power Plant
104
Engine Cowling
104
Engine Mounts
104
Engine Firewalls
104
Engine Electrical Harness
104
Engine Air Intakes
104
Engine Drains
104
Air / Engine Cooling
105
Engine Controls
106
Power Control / Choke
106
Engine Shutdown / Emergency
106
Chapter77
106
Engine Indicating
106
Power
106
Temperature
107
Integrated Engine Instrument Systems
107
Exhaust
107
Oil SYSTEM
107
Storage / Oil Tank
107
Distribution and Cooling
107
Oil Hoses and Lines
107
Oil Cooler
107
Indicating
107
Wiring Diagram - Aircraft Main Wiring Harness
109
Wiring Diagram - Cockpit RH (Standard)
111
Wiring Diagram - Cockpit RH (EFIS)
113
Wiring Diagram - Cockpit RH (Upgrade Interior Heater II)
115
Wiring Diagram - Optional Comfort Features Seats
117
Wiring Diagram - Flight Control Sticks
119
Wiring Diagram - Flight Control Sticks with Autopilot
121
Wiring Diagram - Landing Lights
123
Wiring Diagram - NAV / Strobe Lights
125
Wiring Diagram - Cockpit LH (Standard)
127
Wiring Diagram - Starter / Battery
129
Wiring Diagram - Cockpit Center
131
Wiring Diagram - Cockpit (General)
133
Wiring Diagram - Pneumatic System (Standard / Comfort)
135
Wiring Diagram - Pneumatic System (Autopilot)
137
Wiring Diagram - Fan
139
Wiring Diagram - Fuel Level and Low Level Sensors
141
Wiring Diagram - Engine Wiring Harness
143
Wiring Diagram - CAN Convertor
145
Wiring Diagram - 24V Option
147
Wiring Diagram - Cockpit Left Dimmer
149
Wiring Diagram - Dimmer
151
Wiring Diagram - Camera Mount
153
Wiring Diagram - Garmin G3X Cockpit 2 X 7
155
Wiring Diagram - Garmin G3X Cockpit 1 X 10
157
Wiring Diagram - G3X Installation Kit
159
Wiring Diagram - G3X Installation
161
Wiring Diagram - GTX 35R Installation
163
Wiring Diagram - GTR 20 Installation
167
Wiring Diagram - GMA 245 Installation
171
Wiring Diagram - GMA 245 to ATR833 Adaptor
175
Wiring Diagram - GDL 50 Installation
179
Wiring Diagram - GDL 50 Data / Power Cable
181
Wiring Diagram - GMC507 Installation
183
Pneumatic Scheme - Standard/Comfort
185
Pneumatic Scheme - Autopilot
187
General, References and Requirements
192
Task May Only be Performed by an Organization or Individual Trained and Entitled to Carry out 'Professional Maintenance
192
Secure Gyroplane against Unauthorized or Unintended Operation
192
Special Tools and Consumable Materials
192
Precautions and Safety Measures
192
Rotor System Must be Removed, See
193
WARNING: Object Is Heavy! Inadequate Handling Could Cause Injury. Use Proper Lifting Techniques or Assistance
271
WARNING: When Working with Cranes or Other Lifting Equipment the General Safety Regulations Have to be Respected at All Times
271

AUTO GYRO CAVALON Pilot Operating Handbook (147 pages)

Brand: AUTO GYRO | Category: Aircrafts | Size: 4 MB

Table of Contents

5
Intentionally Left Blank

11
- General
  13
  - Introduction
    13
  - Certification
    13
  - Performance Data and Operating Procedures
    13
  - Section 1 - General
    13
  - Definition of Terms
    15
  - Important Note
    15
  - Three-View of the Cavalon
    16
  - Description
    17
  - Technical Data
    17
  - Rotor
    17
  - Engine
    18
  - Propeller
    18
  - In-Flight Adjustment
    18
  - Unit Conversion
    19
  - Abbreviations and Terminology
    20
Table of Contents

23
- Limitations
  25
  - General
    25
  - Section 2 - Limitations
    25
  - Environmental Limitations
    27
  - Colour Code for Instrument Markings
    27
  - Airspeed Limitations and Instrument Markings
    28
  - Rotor Speed Limitations and Instrument Markings
    28
  - Powerplant Limitations and Instrument Markings
    29
  - Weight and Balance
    31
    
    Weight Limits
    31
    
    Centre of Gravity (CG) Limits
    31
  - Flight Crew
    32
  - Kinds of Operation
    32
    
    Demonstrated Structural Load Factors
    32
  - Fuel
    33
  - Minimum Equipment
    33
    
    Approved Fuel Grades
    33
    
    Fuel Tank Capacities
    33
    
    Unusable Fuel
    33
  - Placards
    34
Table of Contents

39
- Emergency Procedures
  41
  - Engine Failure
    41
  - Section 3 - Emergency Procedures
    41
  - Air Restart Procedure
    42
  - Landing into Trees or High Vegetation
    42
  - Degradation of Engine Power
    42
  - Evacuating the Aircraft
    43
  - Smoke and Fire
    43
  - Off-Field Landing
    43
  - Flight Control Malfunction
    44
    
    Engine Power Control / Throttle
    44
    
    Rudder Malfunction
    44
    
    Rotor Head Control
    44
  - Pitch Oscillation Recovery
    45
  - Vibration
    45
    
    Trim Runaway
    45
  - Door Open in Flight
    47
  - Warning and Caution Lights
    48
    
    GEN or Low Volt Indicator Light
    48
    
    Low Volt
    48
    
    BOOST WARN Light 'Boost' (Red) - Only ROTAX 914 UL
    49
    
    BOOST CAUTION Light 'Caution' (Orange) - Only ROTAX 914 UL
    49
    
    Fire
    49
  - Parameters out of Limits
    50
  - Rotor Bearing Temperature
    50
    
    Low Fuel (if Installed)
    50
    
    Deleted
    50
    
    Fan
    50
  - Loss of Visibility
    51
  - Not Used)
    51
  - Rotor Icing
    51
  - Landing with a Deflated Tyre
    51
  - Not Used
    52
  - Alternative Method of Engine Shut-Down
    52
Table of Contents

55
- Normal Procedures
  57
  - Airspeeds for Safe Operation
    57
  - Preparation for Flight
    57
  - Daily or Pre-Flight Checks
    57
  - Section 4 - Normal Procedures
    57
  - Before Boarding
    60
  - Before Starting Engine
    61
  - Starting Engine
    62
  - Taxi and Run-Up
    63
  - Take-Off Procedure
    63
  - Take-Off Run
    65
  - Climb
    65
  - Cruise
    65
  - Descent
    65
  - Approach
    66
  - Landing
    66
  - Go-Around
    67
  - After Landing
    67
  - Engine Shut-Down
    68
  - Parking
    68
  - Special Procedure: Short Field Take-Off
    68
  - Special Procedure: Slow Speed Sink and Recovery
    68
  - Flight with Doors Removed
    69
  - Training Engine In-Flight Shut-Down and Air Restart
    70
  - Noise Abatement
    70
Table of Contents

73
- Performance
  75
  - Demonstrated Operating Temperature
    75
  - Airspeed Correction
    75
  - Section 5 - Performance
    75
  - Height-Velocity Diagram
    76
  - Speeds
    77
  - Rate of Climb
    77
  - Take-Off and Landing Data
    77
  - Influence on Take-Off Distance and Climb Rate
    78
  - Sink Rate and Glide Ratio
    80
  - Additional Performance Data
    80
  - Sound Exposure Level / Noise Characteristics
    80
    
    Fuel Flow
    80
    
    Service Ceiling
    80
- Weight and Balance
  85
  - General
    85
  - Weight and Balance Record
    85
  - Compliance with Weight and Balance
    85
Intentionally Left Blank

87
- System Description
  89
  - Introduction
    89
  - Airframe and Undercarriage
    89
  - Doors, Windows and Exits
    89
  - Fuel System
    89
  - Section 7 - System Description
    89
  - Pneumatic System
    91
  - Power Plant
    92
  - Propeller
    92
  - Rotor System
    92
  - Vibration Damping
    93
  - Flight Controls
    93
  - Electrical System
    96
  - Lighting System
    97
  - Electrical Circuit Protection
    97
  - Avionics
    99
  - Instrument Panel
    100
  - Intercom
    102
  - Pitot Static
    102
  - Indicators and Sensors
    102
  - Seats and Seatbelts
    102
  - Stowage Capacity
    102
Table of Contents

103
- Handling and Servicing
  105
  - Maintenance Obligations
    105
  - General
    105
  - Ground Handling
    106
  - Cleaning
    106
  - Refuelling
    107
  - Checking of Engine Oil Level
    107
  - Checking of Engine Coolant Level
    108
  - Tyre Pressure
    108
  - Lubrication and Greasing
    109
  - Replenishing of Fluids
    109
  - Engine Air Filter
    109
  - Propeller
    109
    
    Engine Oil
    109
  - Battery
    110
  - Winter Operation
    110
  - Removal, Disassembly, Assembly and Installation of the Rotor
    110
    
    Removal of the Rotor System
    111
    
    Disassembly of the Rotor System
    112
    
    Assembly of the Rotor System
    112
    
    Installation of the Rotor System
    113
  - Road Transport
    114
  - Repairs
    114
  - Pilot Maintenance
    115
- Supplements
  117
- IVO-Prop In-Flight Adjustable Variable Pitch Propeller
  119
- Lights
  127
  - 9-2.1 General
    127
  - 9-2.2 Limitations
    127
  - 9-2.3 Emergency Procedures
    127
  - 9-2.4 Normal Procedures
    127
  - 9-2.5 Performance
    127
  - 9-2.6 Weight and Balance
    127
  - 9-2.7 System Description
    127
  - 9-2.8 Handling and Servicing
    127
- Gps/Moving Map Systems
  129
  - 9-3.1 General
    129
  - 9-3.2 through 9-3.6
    129
  - 9-3.7 System Description
    129
  - 9-3.8 Handling and Servicing
    129
- Fire Indication
  131
  - 9-4.1 General
    131
  - 9-4.2 Limitations
    131
  - 9-4.3 Emergency Procedures
    131
  - 9-4.4 through 9-4.9
    131
- Not Used
  133
Table of Contents

135
- Safety Tips
  137
- Appendix
  141
  - Operator Registration Form
    141
  - Incident Reporting Form
    141

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AUTO GYRO CAVALON Manufacturer Maintenance Manual (250 pages)

Table of Contents

MMM-CV-A_16-02-08 Part a - Introduction and Declarations

Chapter 00 - Introduction / Aircraft General

Chapter 01 - General

Chapter 02 - Tools, Spares and Consumable Materials

Chapter 03 - Minimum Equipment Requirement

Chapter 04 - Manufacturer Life Limitations

Chapter 05 - Time Limits, Inspections & Checks

Chapter 06 - Dimensions & Areas

Chapter 07 - Lifting / Jacking / Shoring

Chapter 08 - Leveling & Weighing

Chapter 09 - Towing & Taxiing

Chapter 10 - Parking, Storage & Return to Service

Chapter 11 - Placards & Markings

Chapter 12 - Servicing

Chapter 13-17 - Unassigned / N/A

MMM-CV-B_14-11-19

Chapter 21 - Ventilation / Heating

Chapter 22 - Unassigned / N/A

Chapter 23 - Communications

Chapter 24 - Electrical Power

Chapter 25 - Equipment / Furnishings

Chapter 26 - Fire Protection / Fire Warning

Chapter 27 - Flight Controls

Chapter 28 - Fuel

Chapter 29-30 - N/A

Chapter 31 - Indicating System

Chapter 32 - Landing Gear

Chapter 33 - Lights

Chapter 34 - Navigation

Chapter 35 - N/A

Chapter 36 - Pneumatic

Chapter 37-50 - Unassigned / N/A

Chapter 51 - Standard Practices - Structures

Chapter 52 - Doors, Covers and Cowlings

Chapter 53 - Fuselage

Chapter 54 - N/A

Chapter 57-60 - Unassigned / N/A

Chapter 55 - Stabilizers

Chapter 56 - Windows

Part C - System Description Section (Ch. 21 - 90)

Chapter 61 - Propeller

Chapter 62 - Rotor

Chapter 63 - Rotor Drive

Chapter 64-66 - N/A

Chapter 67 - Rotor Flight Control

Chapter 68-70 - Unassigned / N/A

Chapter 71 - Power Plant

Chapter 72 To 74 - Engine Related

Chapter 75 - Air / Engine Cooling

Chapter 76 - Engine Controls

Chapter 77 - Engine Indicating

Chapter 78 - Exhaust

Chapter 79 - Oil System

MMM-CV-D_15-01-09 Part D - Diagrams and Charts

WARNING: Object Is Heavy! Inadequate Handling Could Cause Injury. Use Proper Lifting Techniques or Assistance

WARNING: When Working with Cranes or Other Lifting Equipment the General Safety Regulations Have to be Respected at All Times

AUTO GYRO CAVALON Maintenance Manual (293 pages)

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AUTO GYRO CAVALON Pilot Operating Handbook (147 pages)

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