AUTO GYRO Rotax 916 IS Manuals

Manuals and User Guides for AUTO GYRO Rotax 916 IS. We have 2 AUTO GYRO Rotax 916 IS manuals available for free PDF download: Maintenance Manual, Pilot Operating Handbook

AUTO GYRO Rotax 916 IS Maintenance Manual (293 pages)

Brand: AUTO GYRO | Category: Aircrafts | Size: 7.8 MB

Table of Contents
3
Preface
4
Introduction
5
Revision Service
5
Record of Revisions
6
Maintenance Concept and Eligibility
8
Warnings, Cautions and Notes
9
Organization and Handling of the Manual
10
ATA100 Numbering System
10
ATA100 Chapter Code
10
Nomenclature and Structure of Maintenance Tasks (Job Cards)
11
Page Block Code
11
Effectivities
12
Abbreviations and Acronyms
13
Chapter 00 Introduction / Aircraft General
18
Chapter 01 General
19
Definitions, Terms and Standard Procedures
19
Standard Bolt Torques
21
Standard Commercial Tools
21
Conversion Tables
22
Tools, Spares and Consumable Materials
24
Consumable Materials
24
Chapter 03 Minimum Equipment Requirement
25
Chapter 04 Manufacturer Life Limitations
26
Chapter 05 Time Limits, Inspections & Checks
28
Time Limits
28
Scheduled Inspections & Checks
29
Daily / Pre-Flight Check
29
Complementary / Servicing Tasks
29
Hrs Inspection (One-Time / Non-Recurrent)
29
Hrs / Annual Inspection
29
Temporary Scheduled Inspections & Checks
29
Unscheduled Inspections
30
Conditional Inspections
30
Inspections - Special Operational Conditions
30
Operation in Sand or Dust
30
Winter Operation
30
Inspections - Special Operational Incident
31
Suspected Hard Landing
31
Rotor Contact with Obstacle
31
Propeller Contact with Obstacle or External Impact
31
Birdstrike
31
Lightning Strike
32
Ground Test Run
32
Functional Test Flight
32
Maintenance Records & Aircraft Logs
32
Chapter 06 Dimensions & Areas
33
Chapter 07 Lifting / Jacking / Shoring
34
Chapter 08 Leveling & Weighing
34
Chapter 09 Towing & Taxiing
34
Chapter 10 Parking, Storage & Return to Service
34
Chapter 11 Placards & Markings
35
Servicing
36
Cleaning
36
Lubrication
36
Lubrication: Teeter Hinge
36
Lubrication: Pre-Rotator Drive Coupling Sleeve
36
Servicing: Engine Air Filter
36
Servicing: Tire Pressure
36
Servicing: Battery
37
Servicing: Engine Coolant
37
Replenishing/Replacement of Fluids
37
Chapter 13 Unassigned / N/A
38
Chapter 14 Unassigned / N/A
40
Autopilot
45
System / Equipment Descriptions
45
GMC 507 Autopilot Mode Controller
45
GSA 28 Servo
45
Audio Output
45
GFC 500 Interface Summary
46
Power Requirements
46
Control and Operation
46
Gmc 507
46
Autopilot Disconnect/Trim Interrupt Switch
47
Trim Switch
47
Go Around (GA) Switch
47
Electrical Bonding (Advisory Material)
47
Consideration for Untreated or Bare Dissimilar Metals
48
Preparation of Aluminium Surfaces
49
Troubleshooting
50
General GFC 500 Troubleshooting
50
GFC 500 Will Not Engage
50
GFC 500 Will Not Pass Pre-Flight Test (PFT)
51
GFC 500 CAN Bus Errors
52
GFC 500 Interconnect Drawings
52
Connector Layout
52
Maintenance Intervals
52
Servicing Information
53
On Condition Servicing
53
Required Tools
53
Special Tools
53
Equipment Removal & Installation
53
Gmc
54
GSA 28 Servos
54
Autopilot Components Installation
55
Overview
55
Yaw Components
56
Roll Components
58
Pitch Components
59
Cable Installation
60
Additional Power Cable Installation
61
Autopilot Disconnect Button and Pre-Rotator Button Change
62
Pre-Rotator Button
62
Autopilot Disconnect Button
62
Pneumatic System
63
Electrical Bonding Test
63
Requirements
63
Test Equipment
64
Electrical Bonding Procedure
64
Disconnect Tone and Sonalert Test
64
Pitch and Roll Clamp Check
65
Visual Inspection
67
GFC 500 LRU Replacement/Configuration & Testing
68
Gmc
68
GSA 28 Servo
68
GFC 500 Software Load and Configuration Procedures
68
GMC 507 and GSA 28 Software Loading
68
GFC 500 System Configuration
69
GFC 500 Return to Service Procedure
69
Yaw Offset and Pitch/Roll Offset Calibration
69
G5 Systems
69
G3X Systems
70
Pre-Flight Test (PFT)
70
Normal Mode Tests
70
Servo Tests
71
Roll Servo Functional Check
71
Pitch Servo Functional Check
71
Yaw Damper Functional Check
71
GFC 500 Functional Checks
71
Autopilot Switch Checks
72
Interface Checks
72
VOR Mode Check
72
GPS Mode Check
73
IAS Mode Check
73
VS Mode Check
74
ALT Mode Check
74
ALTS Mode Check
75
LVL Mode Check
75
22-08- Appendix A: Installation Specific Information
76
22-08-A1 General Master Installation List
76
22-08-A2 Configuration Log (for G5 Equipped Aircraft)
77
22-08-A3 Configuration Log (for G3X Equipped Aircraft)
79
Communications
82
Speech Communication / Radio
82
Interphone / Intercom
82
Electrical Power
82
DC Generation and Battery
83
DC Electrical Load Distribution
83
Equipment / Furnishings
84
Flight Compartment
84
Emergency
85
Fire Protection / Fire Warning
86
Flight Controls
87
Flight Controls - Rudder
87
Chapter28 Fuel
88
Storage
88
Distribution
88
Indicating
89
Indicating System
90
Instruments & Control Panels
90
Right Panel II
92
Integrated Display Systems
92
Landing Gear
95
Main Gear
95
Nose Gear
95
Wheels and Brakes
95
Lights
95
Exterior
95
Navigation
96
Flight Environment Data
96
Attitude and Direction
96
ATC Transponder
96
Pneumatic
96
Generation / Compressor
96
Distribution
96
Unassigned / N/A
97
Standard Practices - Structures
97
Doors, Covers and Cowlings
97
Passenger / Crew
97
Emergency Exit
97
Service Covers and Cowlings
97
Fuselage
97
Stabilizers
99
Rudder
99
Windows
99
Flight Compartment / Canopy
99
Canopy Windows
99
Unassigned / N/A
100
Propeller
100
Propeller Assembly
100
Controlling
100
Rotor
101
Rotor - Teetering Parts
101
Rotor Head Bridge, Bearing and Teeter Tower
102
Rotor Gimbal Head
102
Rotor RPM Monitoring
102
Rotor Vibration Isolation
102
Rotor Drive
102
Pre-Rotator
102
Pre-Rotator Lower Engagement
102
Pre-Rotator Drive
102
Pre-Rotator Upper Engagement
103
Rotor Brake System
103
Rotor Flight Control
103
Pitch Trim System / Rotor Brake
103
Roll Trim System
103
Unassigned / N/A
104
Power Plant
104
Engine Cowling
104
Engine Mounts
104
Engine Firewalls
104
Engine Electrical Harness
104
Engine Air Intakes
104
Engine Drains
104
Air / Engine Cooling
105
Engine Controls
106
Power Control / Choke
106
Engine Shutdown / Emergency
106
Chapter77
106
Engine Indicating
106
Power
106
Temperature
107
Integrated Engine Instrument Systems
107
Exhaust
107
Oil SYSTEM
107
Storage / Oil Tank
107
Distribution and Cooling
107
Oil Hoses and Lines
107
Oil Cooler
107
Indicating
107
Wiring Diagram - Aircraft Main Wiring Harness
109
Wiring Diagram - Cockpit RH (Standard)
111
Wiring Diagram - Cockpit RH (EFIS)
113
Wiring Diagram - Cockpit RH (Upgrade Interior Heater II)
115
Wiring Diagram - Optional Comfort Features Seats
117
Wiring Diagram - Flight Control Sticks
119
Wiring Diagram - Flight Control Sticks with Autopilot
121
Wiring Diagram - Landing Lights
123
Wiring Diagram - NAV / Strobe Lights
125
Wiring Diagram - Cockpit LH (Standard)
127
Wiring Diagram - Starter / Battery
129
Wiring Diagram - Cockpit Center
131
Wiring Diagram - Cockpit (General)
133
Wiring Diagram - Pneumatic System (Standard / Comfort)
135
Wiring Diagram - Pneumatic System (Autopilot)
137
Wiring Diagram - Fan
139
Wiring Diagram - Fuel Level and Low Level Sensors
141
Wiring Diagram - Engine Wiring Harness
143
Wiring Diagram - CAN Convertor
145
Wiring Diagram - 24V Option
147
Wiring Diagram - Cockpit Left Dimmer
149
Wiring Diagram - Dimmer
151
Wiring Diagram - Camera Mount
153
Wiring Diagram - Garmin G3X Cockpit 2 X 7
155
Wiring Diagram - Garmin G3X Cockpit 1 X 10
157
Wiring Diagram - G3X Installation Kit
159
Wiring Diagram - G3X Installation
161
Wiring Diagram - GTX 35R Installation
163
Wiring Diagram - GTR 20 Installation
167
Wiring Diagram - GMA 245 Installation
171
Wiring Diagram - GMA 245 to ATR833 Adaptor
175
Wiring Diagram - GDL 50 Installation
179
Wiring Diagram - GDL 50 Data / Power Cable
181
Wiring Diagram - GMC507 Installation
183
Pneumatic Scheme - Standard/Comfort
185
Pneumatic Scheme - Autopilot
187
General, References and Requirements
192
Task May Only be Performed by an Organization or Individual Trained and Entitled to Carry out 'Professional Maintenance
192
Secure Gyroplane against Unauthorized or Unintended Operation
192
Special Tools and Consumable Materials
192
Precautions and Safety Measures
192
Rotor System Must be Removed, See
193
WARNING: Object Is Heavy! Inadequate Handling Could Cause Injury. Use Proper Lifting Techniques or Assistance
271
WARNING: When Working with Cranes or Other Lifting Equipment the General Safety Regulations Have to be Respected at All Times
271

AUTO GYRO Rotax 916 IS Pilot Operating Handbook (179 pages)

Brand: AUTO GYRO | Category: Aircrafts | Size: 3.93 MB

Table of Contents

6
Table of Contents

12
- Section 1 - General
  14
  - Introduction
    14
  - Certification
    14
  - Performance Data and Operating Procedures
    14
  - Definition of Terms
    15
  - Important Note
    15
  - Three-View of the Mtosport Model 2017 915Is & 916Is
    16
  - Description
    17
  - Technical Data
    17
  - Rotor
    17
  - Engine
    18
  - Propeller
    18
  - Special Options
    19
  - Unit Conversion
    19
  - Abbreviations and Terminology
    20
Intentionally Left Blank

24
- Section 2 - Limitations
  26
  - General
    26
  - Environmental Limitations
    27
  - Colour Code for Instrument Markings
    28
  - Airspeed Limitations and Instrument Markings
    29
  - Rotor Speed Limitations and Instrument Markings
    29
  - Power Plant Limitations and Instrument Markings
    30
  - Weight and Balance
    35
    
    Weight Limits
    35
    
    Centre of Gravity (CG) Limits
    35
  - Flight Crew
    36
  - Kinds of Operation
    36
    
    Demonstrated Structural Load Factors
    36
  - Fuel
    37
    
    Approved Fuel Grades
    37
    
    Operation with Leaded AVGAS Fuels
    38
    
    Fuel Tank Capacities
    38
    
    Unusable Fuel
    38
    
    Fuel Level Indication
    38
  - Minimum Equipment
    39
  - Placards
    40
Intentionally Left Blank

46
- Section 3 - Emergency Procedures
  48
  - Engine Failure
    48
  - Air Restart Procedure
    49
  - Landing into Trees or High Vegetation
    50
  - Degradation of Engine Power
    50
  - Evacuating the Aircraft
    50
  - Engine Fire
    50
  - Off-Field Landing
    51
  - Flight Control Malfunction
    51
    
    Engine Power Control / Throttle
    51
    
    Rudder Malfunction
    51
  - Pitch Oscillation Recovery
    52
    
    Rotor Head Control
    52
    
    Trim Runaway
    52
  - Vibration
    53
    
    Engine and Propeller Vibration
    53
    
    Rotor Vibration
    53
  - Other Equipment Failure
    54
  - Warning and Caution Lights
    56
    
    Gen. 3 (Amber) or Low Volt (Amber) Indicator Light
    56
    
    Low Volt (Amber)
    57
    
    Low Fuel (Red) if Installed
    57
    
    Fuel P. (Amber)
    57
    
    Pitot (Amber) if Installed
    57
    
    Water Temperature Indication (Red)
    57
    
    Oil Pressure Indication (Red)
    57
    
    Clutch (Amber)
    57
    
    Engine Lane a or Lane B Warnings
    58
  - Parameters out of Limits (Where Required, Refer to the Rotax 915Is and 916Is Operators Manual)
    59
  - Rotor System
    60
  - Rotor Icing
    60
  - Landing with a Deflated Tyre
    61
  - Failure of CSP/VPP Propeller (if Installed)
    61
  - Alternative Method of Engine Shut-Down
    62
Intentionally Left Blank

64
- Section 4 - Normal Procedures
  66
  - Airspeeds for Safe Operation
    66
  - Preparation for Flight
    66
  - Daily or Pre-Flight Checks
    66
  - Before Boarding
    70
  - Before Starting Engine
    71
  - Starting Engine
    71
  - Taxi and Run-Up
    72
  - Take-Off Procedure
    74
  - Take-Off Run
    77
  - Climb
    77
  - Cruise
    78
  - Descent
    78
  - Approach
    78
  - Landing
    79
  - Go-Around
    79
  - After Landing
    79
  - Engine Shut-Down
    80
  - Parking
    81
  - Special Procedure: Short Field Take-Off
    81
  - Special Procedure: Slow Speed Sink and Recovery
    81
  - Engine In-Flight Shut-Down and Air Restart
    82
  - Noise Abatement
    83
Table of Contents

86
- Section 5 - Performance
  88
  - Demonstrated Operating Temperature
    88
  - Airspeed Correction
    88
  - Height-Velocity Diagram
    89
  - Speeds
    89
  - Rate of Climb
    90
  - Take-Off and Landing Data
    91
  - Influence on Take-Off Distance and Climb Rate
    92
  - Sink Rate and Glide Ratio
    94
  - Additional Performance Data
    94
  - Fuel Flow
    94
  - Effect of Rain and Dirt
    95
  - Sound Exposure Level / Noise Characteristics
    95
  - High Altitude Operation
    95
- Section 6 - Weight and Balance
  100
  - General
    100
  - Weight and Balance Record
    100
  - Compliance with Weight and Balance
    100
Intentionally Left Blank

102
- Section 7 - System Description
  104
  - Introduction
    104
  - Airframe and Undercarriage
    104
  - Doors, Windows and Exits
    104
  - Fuel System
    104
  - Pneumatic System
    106
  - Power Plant
    107
  - Propeller
    108
  - Rotor System (TOPP)
    108
  - Flight Controls
    108
  - Electrical System
    111
  - Lighting System
    113
  - Electrical Circuit Protection
    113
  - Avionics
    113
  - Instrument Panel
    114
  - Intercom
    129
  - Pitot Static
    129
  - Indicators and Sensors
    129
  - Seats and Seatbelts
    129
  - Stowage Capacity
    130
Intentionally Left Blank

132
- Section 8 - Handling and Servicing
  134
  - Maintenance Obligations
    134
  - General
    134
  - Ground Handling
    136
  - Cleaning
    136
  - Refuelling
    137
  - Checking of Engine Oil Level
    137
  - Checking of Engine Coolant Level
    137
  - Tyres and Pressures
    137
  - Lubrication and Greasing
    138
  - Replenishing of Fluids
    138
  - Engine Air Filter
    138
    
    Engine Oil
    138
    
    Engine Coolant
    138
  - Propeller
    139
  - Battery
    139
  - Winter Operation
    139
  - Removal, Disassembly, Assembly and Installation of the Rotor
    140
    
    Removal of the Rotor System
    140
  - Disassembly of the Rotor System
    142
  - Assembly of the Rotor System
    142
  - Installation of the Rotor System
    143
  - Road Transport
    144
  - Repairs
    145
- Section 9 - Supplements
  146
- Variable Pitch Propeller - Woodcomp KW-30
  148
  - 9-1.1 General
    148
  - 9-1.2 Limitations
    148
  - 9-1.3 Emergency Procedures
    148
  - 9-1.4 Normal Procedures
    148
  - 9-1.5 Performance
    149
  - 9-1.6 Weight and Balance
    149
  - 9-1.7 System Description
    149
  - 9-1.8 Handling and Servicing
    150
- Lights
  152
  - 9-2.1 General
    152
  - 9-2.2 Limitations
    153
  - 9-2.3 Emergency Procedures
    153
  - 9-2.4 Normal Procedures
    153
  - 9-2.5 Performance
    154
  - 9-2.6 Weight and Balance
    154
  - 9-2.7 System Description
    154
  - 9-2.8 Handling and Servicing
    154
- Gps/Moving Map Systems
  156
  - 9-3.1 General
    156
  - 9-3.2 through 9-3.6
    157
  - 9-3.7 System Description
    157
  - 9-3.8 Handling and Servicing
    157
- ELT (Emergency Locator Transmitter)
  160
  - 9-4.1 General
    160
  - 9-4.2 Limitations
    160
  - 9-4.3 Emergency Procedures
    160
  - 9-4.4 Normal Procedures
    160
  - 9-4.5 through 9-4.6
    160
  - 9-4.7 System Description
    160
  - 9-4.8 Handling and Servicing
    161
- Instructor Cockpit
  162
  - 9-5.1 General
    163
  - 9-5.2 through 9-5.6
    163
  - 9-5.7 System Description
    163
  - 9-5.8 Handling and Servicing
    163
- Section 10 - Safety Tips
  170
- Appendix
  176
  - Operator Registration Form
    176
  - Incident Reporting Form
    176

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AUTO GYRO Rotax 916 IS Maintenance Manual (293 pages)

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AUTO GYRO Rotax 916 IS Pilot Operating Handbook (179 pages)

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