User Manuals: ABB DCS800 DC Drive Controller

Manuals and User Guides for ABB DCS800 DC Drive Controller. We have 6 ABB DCS800 DC Drive Controller manuals available for free PDF download: Service Manual, Hardware Manual, Installation Manual, Installation And Start-Up Manual, Quick Manual, Firmware Manual

ABB DCS800 Hardware Manual

ABB DCS800 Hardware Manual (134 pages)

Brand: ABB | Category: DC Drives | Size: 4 MB

Table of Contents

DCS800 Drive Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- To Which Products this Chapter Applies
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
  - Grounding
    7
  - Fibre Optic Cables
    8
- Mechanical Installation
  8
- Operation
  9
- Table of Contents
  11
Table of Contents

15
The DCS800

15
Mechanical Installation

21
Planning the Electrical Installation

27
Electrical Installation

55
- What this Chapter Contains
  55
- Checking the Insulation of the Assembly
  55
- IT (Ungrounded) Systems
  56
- Supply Voltage
  56
- Connecting the Power Cables
  56
- Location R-Extension and Interface Modules
  57
- I/O Board Configuration
  58
- Pulse Encoder Connection
  59
- Pulse Encoder Receiver
  60
- Connecting the Signal and Control Cables
  62
- Routing the Cables
  62
- DCS Link Wiring
  63
Installation Checklist

65
- Checklist
  65
Maintenance

67
- What this Chapter Contains
  67
- Safety
  67
- Maintenance Intervals
  67
- Heatsink
  68
- Fan
  68
  - Fan Replacement (D6, D7)
    68
Technical Data

69
- What this Chapter Contains
  69
- Environmental Conditions
  69
- Current Ratings - IEC Non Regenerative
  71
- Current Ratings - IEC Regenerative
  72
  - Sizing
    72
  - Duty Cycle
    72
- Current Ratings - North America Non-Regenerative
  73
- Current Ratings - North America Regenerative
  74
- Control Board SDCS-CON-4
  75
- Interface Board SDCS-COM-8
  79
- DDCS Branching Unit NDBU-95
  83
- SDCS-DSL Board
  84
- Digital I/O Board SDCS-IOB-2
  85
- Analogue and Encoder I/O Board SDCS-IOB-3
  87
- Power Supply Board SDCS-POW-4
  89
- Interface Board SDCS-PIN-4
  90
  - General
    90
  - Power Supply
    91
  - Technical Data
    91
  - Armature Circuit Interface
    92
  - Field Circuit Interface
    92
- Power Interface SDCS-PIN-46/SDCS-PIN-48/SDCS-PIN-5X
  94
- Interface Board SDCS-SUB-4
  98
  - General
    98
- Galvanic Isolation - T90, A92
  100
  - DC-DC Transducer A92
    102
  - Transformer T90
    103
Dimensional Drawings

105
- Module D1
  105
- Module D2
  105
- Module D3
  105
- Module D4
  106
- Module D5
  107
- Module D6
  108
- Module D7 Left-Hand
  109
- Module D7 Right-Hand
  110
- Fuses Installed Inside the Converter
  111
Accessories

113
- DCF803-0035 and FEX 425 Internal
  113
  - Electrical Data
    114
  - Control Unit
    114
  - Power Section
    114
  - DCS LINK Communication
    115
  - Diagnosis
    116
  - RS232-Port
    117
- FEX425 INTERNAL (Fex-425-Int) Hardware Configuration (Size D5)
  117
  - Dimensions
    118
- DCF505 / DCF506 Overvoltage Protection
  119
- Fuses and Fuse Holders IEC
  122
- Fuses and Fuse Holders - North America
  123
- Dimensions
  123
- Line Reactors IEC
  124
  - Line Reactors Type ND 01
    124
  - Line Reactors Type ND 07
    125
  - Line Reactors Type ND 401
    127
- Line Reactors - North America
  129
- Autotransformer T3
  130
- Line Reactor L3
  130
- Supply Transformer T2 for Electronics and Fan
  131
- Optical Cables
  132
- Other Cables
  133

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ABB DCS800 Service Manual

ABB DCS800 Service Manual (158 pages)

20 to 5200 A

Brand: ABB | Category: DC Drives | Size: 9 MB

Table of Contents

Safety Instructions

5
Table of Contents

13
Introduction

16
- How to Use this Manual
  16
- Contents of this Manual
  16
- Target Group
  16
- Associated Publications
  16
- Storage and Transport
  17
- Name Plate and Type Code
  17
- Type Code
  18
- Current and Voltage Ratings
  19
Fault Tracing Thyristors

21
- Tools
  21
  - For Commissioning and Fault Tracing
    21
  - Additionally for Service and Preventive Maintenance
    22
- How to Detect a Faulty Thyristor
  22
  - A Fuse Is Blown
    22
  - DC-Current Pulses Measured by an Oscilloscope
    23
  - Thyristor Diagnosis
    23
  - Ripple Monitor
    23
- How to Find a Faulty Thyristor
  24
  - Converters Size D1 to D4 (20
    24
  - Blown Fuses
    24
  - Converters Size D5, D6, and D7 (900
    25
  - Blown Fuses
    25
  - Ripple Monitor
    25
Handling the Semiconductors

27
- General Instruction How to Handle the Semiconductors
  27
Exchange of Thyristors for Size D1 to D4

29
- Installation of Onboard Bridge and Thyristor Modules in Converters Size D1 to D4 (20
  29
Exchange of Thyristors for Size D5

41
- Installation of "Disc Type" Thyristor in Converters Size D5 (900
  41
  - Required Tools
    41
  - Disk Type Thyristors
    42
  - Find Faulty Thyristor
    45
  - Remove Faulty Thyristor
    46
  - Install New Thyristor
    47
Exchange of Thyristors for Size D6

51
- Installation of "Disc Type" Thyristor in Converters Size D6 (1900
  51
  - Required Tools
    51
  - Disk Type Thyristors
    52
  - BCT Thyristors
    53
  - Find Faulty Thyristor
    54
  - Remove Faulty Thyristor
    55
  - Install New Thyristor
    58
Exchange of Thyristors for Size D7

65
- Installation of "Disc Type" Thyristor in Converters Size D7 (2050
  65
  - Required Tools
    65
  - Find Faulty Thyristor
    66
  - Install New Thyristor
    69
Exchange of SDCS-CON-4

75
- General
  75
  - Required Tools
    75
  - Overview SDCS-CON-4 Exchange
    75
Service

83
- How to Remove the Converter Fans in Frames D1 to D3 (Two Fans)
  83
- How to Remove the Converter Fans in a Frame D3 (Four Fans)
  87
- How to Remove the Converter Fan in a Frame D6
  92
- How to Remove the Converter Fan in a Frame D7
  93
- DCS800 Firmware Download
  94
  - General
    94
  - Download SDCS-CON-4 Firmware
    94
  - Add Firmware or Text Files
    107
  - Create a Workspace
    114
  - Download SDCS-COM-8 Firmware
    129
- Set Type Code
  131
  - Type Code Table
    133
- DC-Motor Neutral Zone Adjustment
  134
  - Types Concerned
    134
  - Summary
    134
  - General
    134
Preventive Maintenance

135
- Recommended Regular Maintenance
  136
- Maintenance Schedule
  136
- Annual Preventive Maintenance
  137
- 3 Years Preventive Maintenance
  
  140
- 6 Years Preventive Maintenance
  
  141
- 9 Years Preventive Maintenance
  
  143
Appendix A - Spare Parts List

145

ABB DCS800 Installation Manual

ABB DCS800 Installation Manual (70 pages)

Enclosed Converter

Brand: ABB | Category: Industrial Electrical | Size: 2 MB

Table of Contents

Safety Instructions

4
EMC Standards

11
Introduction to this Manual

15
- How to Use this Manual
  15
- Contents of this Manual
  15
- Associated Publications
  15
- Inquiries
  16
Mechanical Installation

17
Electrical Installation

42
- Insulation Checks
  42
  - Mains Fuses
    42
- Cabling Instructions
  43
  - Power Cables
    43
  - Control / Signal Cables
    43
  - Co-Axial Cables
    45
  - Relay Cable
    45
  - Control Panel Cable
    45
  - Optical Cables
    45
  - Fieldbus Cables
    45
  - Connection Example in Accordance with EMC
    46
  - Cross-Sectional Areas -Tightening Torques
    48
- Cable Connections
  52
  - Mains Cable Connection
    52
  - Low Power Supply
    52
  - High Power Supply
    52
  - Motor Cable Connection
    54
  - Cable Tray or Bus Duct
    54
- Mechanical Cable Connections
  54
  - Location of Cable Connections Within the Cabinet
    54
- Motor Cable Connection
  55
  - Conductive Sleeves
    55
  - Cable Entry
    55
- Control Cable Connection
  56
  - EMC Grounding at the Cable Entry
    56
- Routing the Cables
  59
- Finger Protection
  63
Installation Checklist

64
Preventive Maintenance

66
- Recommended Regular Maintenance
  66

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ABB DCS800 Installation And Start-Up Manual

ABB DCS800 Installation And Start-Up Manual (66 pages)

Rebuild Kits Drives

Brand: ABB | Category: DC Drives | Size: 2 MB

Table of Contents

Table of Contents
5
How to Use this Manual
7
Contents of this Manual
7
Associated Publications
7
Basic Selection
9
Technical Preconditions and Limits
9
Selecting the Suitable Rebuild Kit
9
Hardware Conditions
10
Drive´s Design Conditions
11
Conditions Caused by the Application
11
Type Coding and Accessories
12
Hardware
15
Basic Components of the DCS800-R Kit
15
Housing for Main Electronics
15
Pre-Assembled Part
16
Loose Parts
16
Optional Parts
17
Dimensions Main Electronic Housing
18
Environmental Conditions
19
Pulse Transformer Board SDCS-PIN-48
21
Wiring
21
Measurement Board SDCS-PIN-51
22
Wiring
24
Fastening
24
PTC Temperature Sensor
24
HW Type Coding
24
Voltage Coding
25
Nominal Current Coding
25
Additional Settings
27
Interface Board SDCS-REB-1
28
Power Supply
29
Functionality
30
Fastening
30
Diagram
31
Interface Board SDCS-REB-3
32
Firing Pulses
32
Signal Flow and Thyristor Designation
32
Design Hints
34
Signal Handling
34
Plug Connectors X1113: and X2113
35
Interfacing the Electronics and Thyristors
37
Connection for 2-Quadrant Application - no Parallel Thyristors
37
Connection for 4-Quadrant Application - no Parallel Thyristors
38
Connection for 4-Quadrant Application - Parallel Thyristors
39
Connection for 2-Quadrant Application - Parallel Thyristors
40
Background for the Figures of this Chapter
41
Hints for Cabling
53
Safety Instructions
55
What this Chapter Contains
55
To Which Products this Chapter Applies
55
Use of Warnings and Notes
55
Installation and Maintenance Work
56
Grounding
57
Mechanical Installation
58
Operation
58
Start-Up
61
What this Chapter Contains
61
Safety Instructions
61
Points to be Observed Because of the Situation
61
Maintenance Work
62
Tools
62
Measurements with the "Old" Equipment Still Working
62
Mounting the Kit
63
Wiring the Kit
63
Commissioning the Kit
64

ABB DCS800 Quick Manual

ABB DCS800 Quick Manual (52 pages)

Brand: ABB | Category: DC Drives | Size: 10 MB

ABB DCS800 Firmware Manual

ABB DCS800 Firmware Manual (20 pages)

Brand: ABB | Category: DC Drives | Size: 0 MB

Table of Contents

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