ABB DCS800 Manuals

Manuals and User Guides for ABB DCS800. We have 8 ABB DCS800 manuals available for free PDF download: Service Manual, Hardware Manual, Installation Manual, Installation And Start-Up Manual, Quick Manual, Firmware Manual

ABB DCS800 Hardware Manual (134 pages)

Brand: ABB | Category: DC Drives | Size: 4.85 MB

DCS800 Drive Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- To Which Products this Chapter Applies
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
  - Grounding
    7
  - Fibre Optic Cables
    8
- Mechanical Installation
  8
- Operation
  9
- Table of Contents
  11
Table of Contents

15
The DCS800

15
Mechanical Installation

21
Planning the Electrical Installation

27
Electrical Installation

55
- What this Chapter Contains
  55
- Checking the Insulation of the Assembly
  55
- IT (Ungrounded) Systems
  56
- Supply Voltage
  56
- Connecting the Power Cables
  56
- Location R-Extension and Interface Modules
  57
- I/O Board Configuration
  58
- Pulse Encoder Connection
  59
- Pulse Encoder Receiver
  60
- Connecting the Signal and Control Cables
  62
- Routing the Cables
  62
- DCS Link Wiring
  63
Installation Checklist

65
- Checklist
  65
Maintenance

67
- What this Chapter Contains
  67
- Safety
  67
- Maintenance Intervals
  67
- Heatsink
  68
- Fan
  68
  - Fan Replacement (D6, D7)
    68
Technical Data

69
- What this Chapter Contains
  69
- Environmental Conditions
  69
- Current Ratings - IEC Non Regenerative
  71
- Current Ratings - IEC Regenerative
  72
  - Sizing
    72
  - Duty Cycle
    72
- Current Ratings - North America Non-Regenerative
  73
- Current Ratings - North America Regenerative
  74
- Control Board SDCS-CON-4
  75
- Interface Board SDCS-COM-8
  79
- DDCS Branching Unit NDBU-95
  83
- SDCS-DSL Board
  84
- Digital I/O Board SDCS-IOB-2
  85
- Analogue and Encoder I/O Board SDCS-IOB-3
  87
- Power Supply Board SDCS-POW-4
  89
- Interface Board SDCS-PIN-4
  90
  - General
    90
  - Power Supply
    91
  - Technical Data
    91
  - Armature Circuit Interface
    92
  - Field Circuit Interface
    92
- Power Interface SDCS-PIN-46/SDCS-PIN-48/SDCS-PIN-5X
  94
- Interface Board SDCS-SUB-4
  98
  - General
    98
- Galvanic Isolation - T90, A92
  100
  - DC-DC Transducer A92
    102
  - Transformer T90
    103
Dimensional Drawings

105
- Module D1
  105
- Module D2
  105
- Module D3
  105
- Module D4
  106
- Module D5
  107
- Module D6
  108
- Module D7 Left-Hand
  109
- Module D7 Right-Hand
  110
- Fuses Installed Inside the Converter
  111
Accessories

113
- DCF803-0035 and FEX 425 Internal
  113
  - Electrical Data
    114
  - Control Unit
    114
  - Power Section
    114
  - DCS LINK Communication
    115
  - Diagnosis
    116
  - RS232-Port
    117
- FEX425 INTERNAL (Fex-425-Int) Hardware Configuration (Size D5)
  117
  - Dimensions
    118
- DCF505 / DCF506 Overvoltage Protection
  119
- Fuses and Fuse Holders IEC
  122
- Fuses and Fuse Holders - North America
  123
- Dimensions
  123
- Line Reactors IEC
  124
  - Line Reactors Type ND 01
    124
  - Line Reactors Type ND 07
    125
  - Line Reactors Type ND 401
    127
- Line Reactors - North America
  129
- Autotransformer T3
  130
- Line Reactor L3
  130
- Supply Transformer T2 for Electronics and Fan
  131
- Optical Cables
  132
- Other Cables
  133

ABB DCS800 Hardware Manual (120 pages)

DCS800 Drives (20 to 5200 A)

Brand: ABB | Category: Servo Drives | Size: 3.46 MB

DCS800 Single Drive Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- To Which Products this Chapter Applies
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
  - Grounding
    7
  - Fibre Optic Cables
    8
- Mechanical Installation
  8
- Operation
  9
- Table of Contents
  11
Table of Contents

15
The DCS800

15
- What this Chapter Contains
  15
- Type Code
  16
- Main Circuit and Control
  17
Mechanical Installation

21
Planning the Electrical Installation

25
Electrical Installation

51
- What this Chapter Contains
  51
- Checking the Insulation of the Assembly
  51
- IT (Ungrounded) Systems
  52
- Supply Voltage
  52
- Connecting the Power Cables
  52
- Location R-Extension and Interface Modules
  52
- I/O Board Configuration
  54
- Pulse Encoder Connection
  55
- Pulse Encoder Receiver
  56
- Connecting the Signal and Control Cables
  58
- Routing the Cables
  58
- DSL Link Wiring
  59
Installation Checklist

61
- Checklist
  61
Maintenance

63
- What this Chapter Contains
  63
- Safety
  63
- Maintenance Intervals
  63
- Heatsink
  64
- Fan
  64
  - Fan Replacement (D6, D7)
    64
Technical Data

65
- What this Chapter Contains
  65
- Environmental Conditions
  65
- Current Ratings
  67
  - Sizing
    68
  - Derating
    68
- Control Board SDCS-CON-4
  69
- Interface Board SDCS-COM-8
  73
- DDCS Branching Unit NDBU-95
  77
- DSL Board
  78
- Digital I/O Board SDCS-IOB-2
  79
- Analogue and Encoder I/O Board SDCS-IOB-3
  81
- Power Supply Board SDCS-POW-4
  83
- Interface Board SDCS-PIN-4
  84
  - General
    84
  - Power Supply
    85
  - Technical Data
    85
  - Armature Circuit Interface
    86
  - Field Circuit Interface
    86
- Power Interface SDCS-PIN-46/SDCS-PIN-48/SDCS-PIN-5X
  88
- Galvanic Isolation - T90, A92
  92
  - DC-DC Transducer A92
    94
  - Transformer T90
    95
Dimensional Drawings

97
- Module D1
  97
- Module D2
  97
- Module D3
  97
- Module D4
  98
- Module D5
  99
- Module D6
  100
- Module D7 Left-Hand
  101
- Module D7 Right-Hand
  102
- Fuses Installed Inside the Converter
  103
Accessories

105
- DCF803-0035 and FEX 425 Internal
  105
  - Electrical Data
    106
  - Control Unit
    106
  - Power Section
    106
  - DCS LINK Communication
    107
  - Diagnosis
    108
  - RS232-Port
    109
- Fuses and Fuse Holders
  110
- Line Chokes
  111
  - Line Chokes Type ND 01
    111
  - Line Chokes Type ND 07
    112
  - Line Chokes Type ND 401
    113
  - Autotransformer T3
    115
  - Line Choke L3 for SDCS-FEX-2
    115
  - Supply Transformer T2 for Electronics and Fan
    116
- Optical Cables
  117

ABB DCS800 Service Manual (158 pages)

20 to 5200 A

Brand: ABB | Category: DC Drives | Size: 9.91 MB

Safety Instructions

5
Table of Contents

13
Introduction

16
- How to Use this Manual
  16
- Contents of this Manual
  16
- Target Group
  16
- Associated Publications
  16
- Storage and Transport
  17
- Name Plate and Type Code
  17
- Type Code
  18
- Current and Voltage Ratings
  19
Fault Tracing Thyristors

21
- Tools
  21
  - For Commissioning and Fault Tracing
    21
  - Additionally for Service and Preventive Maintenance
    22
- How to Detect a Faulty Thyristor
  22
  - A Fuse Is Blown
    22
  - DC-Current Pulses Measured by an Oscilloscope
    23
  - Thyristor Diagnosis
    23
  - Ripple Monitor
    23
- How to Find a Faulty Thyristor
  24
  - Converters Size D1 to D4 (20
    24
  - Blown Fuses
    24
  - Converters Size D5, D6, and D7 (900
    25
  - Blown Fuses
    25
  - Ripple Monitor
    25
Handling the Semiconductors

27
- General Instruction How to Handle the Semiconductors
  27
Exchange of Thyristors for Size D1 to D4

29
- Installation of Onboard Bridge and Thyristor Modules in Converters Size D1 to D4 (20
  29
Exchange of Thyristors for Size D5

41
- Installation of "Disc Type" Thyristor in Converters Size D5 (900
  41
  - Required Tools
    41
  - Disk Type Thyristors
    42
  - Find Faulty Thyristor
    45
  - Remove Faulty Thyristor
    46
  - Install New Thyristor
    47
Exchange of Thyristors for Size D6

51
- Installation of "Disc Type" Thyristor in Converters Size D6 (1900
  51
  - Required Tools
    51
  - Disk Type Thyristors
    52
  - BCT Thyristors
    53
  - Find Faulty Thyristor
    54
  - Remove Faulty Thyristor
    55
  - Install New Thyristor
    58
Exchange of Thyristors for Size D7

65
- Installation of "Disc Type" Thyristor in Converters Size D7 (2050
  65
  - Required Tools
    65
  - Find Faulty Thyristor
    66
  - Install New Thyristor
    69
Exchange of SDCS-CON-4

75
- General
  75
  - Required Tools
    75
  - Overview SDCS-CON-4 Exchange
    75
Service

83
- How to Remove the Converter Fans in Frames D1 to D3 (Two Fans)
  83
- How to Remove the Converter Fans in a Frame D3 (Four Fans)
  87
- How to Remove the Converter Fan in a Frame D6
  92
- How to Remove the Converter Fan in a Frame D7
  93
- DCS800 Firmware Download
  94
  - General
    94
  - Download SDCS-CON-4 Firmware
    94
  - Add Firmware or Text Files
    107
  - Create a Workspace
    114
  - Download SDCS-COM-8 Firmware
    129
- Set Type Code
  131
  - Type Code Table
    133
- DC-Motor Neutral Zone Adjustment
  134
  - Types Concerned
    134
  - Summary
    134
  - General
    134
Preventive Maintenance

135
- Recommended Regular Maintenance
  136
- Maintenance Schedule
  136
- Annual Preventive Maintenance
  137
- 3 Years Preventive Maintenance
  
  140
- 6 Years Preventive Maintenance
  
  141
- 9 Years Preventive Maintenance
  
  143
Appendix A - Spare Parts List

145

ABB DCS800 Installation Manual (70 pages)

Enclosed Converter

Brand: ABB | Category: Industrial Electrical | Size: 2.24 MB

Safety Instructions

4
EMC Standards

11
Introduction to this Manual

15
- How to Use this Manual
  15
- Contents of this Manual
  15
- Associated Publications
  15
- Inquiries
  16
Mechanical Installation

17
Electrical Installation

42
- Insulation Checks
  42
  - Mains Fuses
    42
- Cabling Instructions
  43
  - Power Cables
    43
  - Control / Signal Cables
    43
  - Co-Axial Cables
    45
  - Relay Cable
    45
  - Control Panel Cable
    45
  - Optical Cables
    45
  - Fieldbus Cables
    45
  - Connection Example in Accordance with EMC
    46
  - Cross-Sectional Areas -Tightening Torques
    48
- Cable Connections
  52
  - Mains Cable Connection
    52
  - Low Power Supply
    52
  - High Power Supply
    52
  - Motor Cable Connection
    54
  - Cable Tray or Bus Duct
    54
- Mechanical Cable Connections
  54
  - Location of Cable Connections Within the Cabinet
    54
- Motor Cable Connection
  55
  - Conductive Sleeves
    55
  - Cable Entry
    55
- Control Cable Connection
  56
  - EMC Grounding at the Cable Entry
    56
- Routing the Cables
  59
- Finger Protection
  63
Installation Checklist

64
Preventive Maintenance

66
- Recommended Regular Maintenance
  66

ABB DCS800 Installation And Start-Up Manual (66 pages)

Rebuild Kits Drives

Brand: ABB | Category: DC Drives | Size: 2.55 MB

Table of Contents
5
How to Use this Manual
7
Contents of this Manual
7
Associated Publications
7
Basic Selection
9
Technical Preconditions and Limits
9
Selecting the Suitable Rebuild Kit
9
Hardware Conditions
10
Drive´s Design Conditions
11
Conditions Caused by the Application
11
Type Coding and Accessories
12
Hardware
15
Basic Components of the DCS800-R Kit
15
Housing for Main Electronics
15
Pre-Assembled Part
16
Loose Parts
16
Optional Parts
17
Dimensions Main Electronic Housing
18
Environmental Conditions
19
Pulse Transformer Board SDCS-PIN-48
21
Wiring
21
Measurement Board SDCS-PIN-51
22
Wiring
24
Fastening
24
PTC Temperature Sensor
24
HW Type Coding
24
Voltage Coding
25
Nominal Current Coding
25
Additional Settings
27
Interface Board SDCS-REB-1
28
Power Supply
29
Functionality
30
Fastening
30
Diagram
31
Interface Board SDCS-REB-3
32
Firing Pulses
32
Signal Flow and Thyristor Designation
32
Design Hints
34
Signal Handling
34
Plug Connectors X1113: and X2113
35
Interfacing the Electronics and Thyristors
37
Connection for 2-Quadrant Application - no Parallel Thyristors
37
Connection for 4-Quadrant Application - no Parallel Thyristors
38
Connection for 4-Quadrant Application - Parallel Thyristors
39
Connection for 2-Quadrant Application - Parallel Thyristors
40
Background for the Figures of this Chapter
41
Hints for Cabling
53
Safety Instructions
55
What this Chapter Contains
55
To Which Products this Chapter Applies
55
Use of Warnings and Notes
55
Installation and Maintenance Work
56
Grounding
57
Mechanical Installation
58
Operation
58
Start-Up
61
What this Chapter Contains
61
Safety Instructions
61
Points to be Observed Because of the Situation
61
Maintenance Work
62
Tools
62
Measurements with the "Old" Equipment Still Working
62
Mounting the Kit
63
Wiring the Kit
63
Commissioning the Kit
64

ABB DCS800 Service Manual (67 pages)

Brand: ABB | Category: DC Drives | Size: 3.5 MB

Safety Instructions
5
Fault Tracing Thyristors
12
- Tools
  12
  - For Commissioning and Fault Tracing
    12
  - Additionally for Service and Preventive Maintenance
    13
- How to Detect a Faulty Thyristor
  13
  - A Fuse Is Blown
    13
  - DC-Current Pulses Measured by an Oscilloscope
    14
  - Thyristor Diagnosis
    14
  - Ripple Monitor
    14
- How to Find a Faulty Thyristor
  15
  - Converters Size D1 to D4 (20
    15
  - Blown Fuses
    15
  - Install New Thyristor Modules
    19
- Remove Faulty Onboard Bridge (V1)
  21
- Install New Onboard Bridge (V1)
  21
- Remove Faulty Thyristor
  22
- Install New Thyristor
  23
Exchange of Thyristors for Size D6
27
Installation of "Disc Type" Thyristor in Converters Size D6 (1900
27
- Required Tools
  27
- Disk Type Thyristors
  28
- BCT Thyristors
  29
General
40
How to Remove the Converter Fan in a Frame D6
54
How to Remove the Converter Fan in a Frame D7
54

ABB DCS800 Quick Manual (52 pages)

Brand: ABB | Category: DC Drives | Size: 10.53 MB

ABB DCS800 Firmware Manual (20 pages)

Brand: ABB | Category: DC Drives | Size: 0.14 MB

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More ABB Manuals

ABB DCS800 Manuals

Table of Contents

Safety Instructions

Table of Contents

The DCS800

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Maintenance

Technical Data

Dimensional Drawings

Accessories

Table of Contents

Safety Instructions

Table of Contents

The DCS800

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Maintenance

Technical Data

Dimensional Drawings

Accessories

Table of Contents

Safety Instructions

Table of Contents

Introduction

Fault Tracing Thyristors

Handling the Semiconductors

Exchange of Thyristors for Size D1 to D4

Exchange of Thyristors for Size D5

Exchange of Thyristors for Size D6

Exchange of Thyristors for Size D7

Exchange of SDCS-CON-4

Service

Preventive Maintenance

3 Years Preventive Maintenance

6 Years Preventive Maintenance

9 Years Preventive Maintenance

Appendix A - Spare Parts List

Table of Contents

Safety Instructions

EMC Standards

Introduction to this Manual

Mechanical Installation

Electrical Installation

Installation Checklist

Preventive Maintenance

Table of Contents

Table of Contents

Table of Contents

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