Sinclair ASGE-09A Service Manual
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Sinclair ASGE-09A Service Manual

Uni on/off serie outdoor units: asge-**a indoor units: ascu-**a, asdu-**a, asfu-**a
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SERVICE MANUAL
UNI ON/OFF SERIE
INDOOR UNITS: ASCU-**A, ASDU-**A, ASFU-**A
OUTDOOR UNITS: ASGE-**A

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Summary of Contents for Sinclair ASGE-09A

  • Page 1 SERVICE MANUAL UNI ON/OFF SERIE INDOOR UNITS: ASCU-**A, ASDU-**A, ASFU-**A OUTDOOR UNITS: ASGE-**A...
  • Page 3 PRODUCT...

  • Page 4: Table Of Contents

    U-MATCH AIR CONDITIONERS PRODUCT PRODUCT 1 MODELS LIST 1.1 Outdoor Unit Power Ref. Appearance Model Supply ASGE-09A R410a 220-240 ,1,50 ASGE-12A R410a 220-240 ,1,50 ASGE-18A R410a 220-240 ,1,50 ASGE-24A R410a 220-240 ,1,50 ASGE-36A R410a 220-240 ,1,50 ASGE-36A R410a 380-415 ,3,50...
  • Page 5 U-MATCH AIR CONDITIONERS PRODUCT 1.2 Indoor Unit 1.2.1 Duct Type Nominal Capacity Power Type Model Cooling/Heating Ref. Appearance Supply (Btu/h) ASDU-09A 8900/9700 11900/12300 ASDU-12A ASDU-18A 17000/19400 ASDU-24A 24000/27300 220-240 R410a 50Hz ASDU-36A 33400/37500 ASDU-42A 33400/37500 ASDU-48A 41000/48000 ASDU-60A 48000/52900...

  • Page 6: Product

    U-MATCH AIR CONDITIONERS PRODUCT 1.2.2 Floor- Ceiling Type Nominal Capacity Power Model Type Cooling/Heating Ref. Appearance Supply (Btu/h) ASFU-09A 8900/9700 ASFU-12A 11900/12300 ASFU-18A 17000/19400 220-240 R410a ASFU-24A 24000/27300 50Hz ASFU-36A 33400/37500 ASFU-42A 33400/37500 ASFU-48A 41000/48000 1.2.3 Cassette Type Nominal Capacity Power Type Model...
  • Page 7 PRODUCT 2 NOMENCLATURE Description Options Airconditioner Sinclair D=Duct Type C=Cassette Type F= Floor & Ceiling Type Product Type G=Outdoor unit H=Wall mounted Type U=Uni On/Off Series Series Type E=External unit Nominal Cooling Capacity Nominal Cooling Capacity =Number×1000Btu/h Refrigerant A=R410A Assembly...
  • Page 8 U-MATCH AIR CONDITIONERS PRODUCT 3 FUNCTION Function Description when unit restart after power off, it will run on former status, the mode and Memory function parameter are kept the same wireless controller and remote controller can be opted, and the maximum Remote control function control distance of remote controller is 10m.

  • Page 9: Outdoor Unit

    U-MATCH AIR CONDITIONERS PRODUCT 4 PRODUCT DATA 4.1 Product Data at Rated Condition 4.1.1 Duct Type ASDU-09A ASDU-12A ASDU-18A Indoor unit Model ASGE-09A WK ASGE-12A WK ASGE-18A WK Outdoor unit Cooling Nominal Btu/h 8900 11900 17000 Capacity 2.85 Heating Btu/h...

  • Page 10: Asge-24A R410A

    U-MATCH AIR CONDITIONERS PRODUCT Continued ASDU-24A Indoor unit Model ASGE-24A WK Outdoor unit Cooling Nominal Btu/h 24000 Capacity Heating Btu/h 27300 Power Cooling 2.66 Input Heating 2.51 EER/COP 2.63/3.19 Indoor Unit ASDU-24A Power Supply 220-240V~/1 Ph/50HZ － Heat Exchange Cross Fin Coil －...

  • Page 11: Asge-36A R410A

    U-MATCH AIR CONDITIONERS PRODUCT Continued ASDU-36A Indoor unit Model ASGE-36A WK Outdoor unit Cooling 33400 Nominal Btu/h Capacity Heating Btu/h 37500 Power Cooling Input Heating 2.45/3.14 EER/COP Indoor Unit ASDU-36A Power Supply 220-240V~/1 Ph/50HZ － Heat Exchange Cross Fin Coil －...
  • Page 12 U-MATCH AIR CONDITIONERS PRODUCT Continued ASDU-42A ASDU-48A ASDU-60A Indoor unit Model ASGE-42A WK ASGE-48A WK ASGE-60A WK Outdoor unit Cooling Nominal Btu/h 41000 48000 54600 Capacity 15.5 18.5 Heating Btu/h 48000 52900 63100 Power Cooling Input Heating EER/COP 2.26/2.86 2.41/2.87 2.46/3.36 Indoor Unit ASDU-42A...
  • Page 13 U-MATCH AIR CONDITIONERS PRODUCT Note： ① Nominal capacities are based on the follow conditions. Indoor Outdoor Cooling DB：27℃(80.6℉) DB：35℃(95℉) WB：19℃(66.2℉) WB：24℃(75.2℉) Heating DB：20℃(68℉) DB：7℃(44.6℉) WB：--℃(--℉) WB：6℃(42.8℉) Piping Length ② The air volume is measured at the relevant standard external static pressure. ③...
  • Page 14 U-MATCH AIR CONDITIONERS PRODUCT 4.1.2 Ceiling Type ASFU-09A ASFU-12A ASFU-18A Indoor unit Models ASGE-09A WK ASGE-12A WK ASGE-18A WK Outdoor unit Cooling Nominal Btu/h 8900 11900 17000 Capacity 2.85 Heating Btu/h 9700 12300 19400 Power Cooling 1.17 2.03 Input Heating 2.07...
  • Page 15 U-MATCH AIR CONDITIONERS PRODUCT Continued ASFU-24A Indoor unit Models ASGE-24A WK Outdoor unit Cooling Nominal Btu/h 24000 Capacity Heating Btu/h 27300 Power Cooling 2.61 Input Heating 2.59 EER/ COP 2.68/3.09 Indoor Unit ASFU-24A Power Supply 220-240V~/1 Ph/50HZ － Heat Exchange Cross Fin Coil －...

  • Page 16: Asge-36A R410A

    U-MATCH AIR CONDITIONERS PRODUCT Continued ASFU-36A Indoor unit Models ASGE-36A WK Outdoor unit Cooling 33400 Nominal Btu/h Capacity 10.78 Heating Btu/h 36800 Power Cooling Input Heating 2.72/3.27 EER/ COP Indoor Unit ASFU-36A Power Supply 220-240V~/1Ph/50HZ － Heat Exchange Cross Fin Coil －...

  • Page 17: Asge-42A

    U-MATCH AIR CONDITIONERS PRODUCT Continued ASFU-42A ASFU-48A Indoor unit Models ASGE-42A WK ASGE-48A WK Outdoor unit Cooling Nominal Btu/h 41000 48000 Capacity 15.5 Heating Btu/h 48000 52900 Power Cooling Input Heating EER/ COP 2.50/2.98 2.30/2.67 Indoor Unit ASFU-42A ASFU-48A Power Supply 220-240V~/1Ph/50HZ －...
  • Page 18 U-MATCH AIR CONDITIONERS PRODUCT Note： ① Nominal capacities are based on the follow conditions. Indoor Outdoor DB：27℃(80.6℉) DB：35℃(95℉) Cooling WB：19℃(66.2℉) WB：24℃(75.2℉) DB：20℃(68℉) DB：7℃(44.6℉) Heating WB：--℃(--℉) WB：6℃(42.8℉) Piping Length ② The air volume is measured at the relevant standard external static pressure. ③...
  • Page 19 U-MATCH AIR CONDITIONERS PRODUCT 4.1.3 Cassette Type ASCU-12A ASCU-18A ASCU-24A Indoor unit Models ASGE-12A WK ASGE-18A WK ASGE-24A WK Outdoor unit Cooling Btu/h 11900 17000 23200 Nominal Capacity Heating Btu/h 12300 18400 25600 Cooling 1.17 2.62 Power Input Heating EER/COP 2.99/3.27 2.50/2.84 2.60/3.00...
  • Page 20 U-MATCH AIR CONDITIONERS PRODUCT Continued ASCU-36A Indoor unit Models ASGE-36A WK Outdoor unit Cooling Btu/h 34100 Nominal Capacity Heating Btu/h 37500 Cooling Power Input Heating EER/COP 2.78/3.55 Indoor Unit ASCU-36A Power Supply 220-240V~/1 Ph/50HZ － Heat Exchange Cross Fin Coil －...
  • Page 21 U-MATCH AIR CONDITIONERS PRODUCT Continued ASCU-42A ASCU-48A Indoor unit Models ASGE-42A WK ASGE-48A WK Outdoor unit Cooling Btu/h 41000 48000 Nominal Capacity 15.5 Heating Btu/h 48000 52900 Cooling Power Input Heating EER/COP 2.50/2.80 2.41/2.50 Indoor Unit ASCU-42A ASCU-48A Power Supply 220-240V~/1 Ph/50HZ －...
  • Page 22 U-MATCH AIR CONDITIONERS PRODUCT Note： ① Nominal capacities are based on the follow conditions. Indoor Outdoor Cooling DB：27℃(80.6℉) DB：35℃(95℉) WB：19℃(66.2℉) WB：24℃(75.2℉) Heating DB：20℃(68℉) DB：7℃(44.6℉) WB：--℃(--℉) WB：6℃(42.8℉) Piping Length ② The air volume is measured at the relevant standard external static pressure. ③...

  • Page 23: Asge-60A

    Fan Motors Motor V,P h ,H z V,P h ,H z Each Each Each Each FLA Each FLA FLA Each FLA Amperes Amperes Amperes Amperes Each ASGE-09A WK ASDU-09A 0.18 6/16 6/16 4.28 0.27 ASFU-09A 0.09 6/16 6/16 ASGE-12A WK ASDU-12A 0.18...
  • Page 24 U-MATCH AIR CONDITIONERS PRODUCT 5 PIPING DIAGRAM...
  • Page 25 CONTROL...
  • Page 26 U-MATCH AIR CONDITIONERS CONTROL CONTROL 1 OPERATION FLOWCHART 1.1 Cooling/Dry Operation...
  • Page 27 U-MATCH AIR CONDITIONERS CONTROL 1.2 Heating Operation...
  • Page 28 U-MATCH AIR CONDITIONERS CONTROL 2 MAIN LOGIC 2.1 Cooling Cooling mode Manual shutdown Starting up Compressor Outdoor fan H grade Operation at a set speed Indoor fan 4-way valve Time ≥T When T +1℃, the unit begins cooling operation and the compressor and the outdoor amb.
  • Page 29 U-MATCH AIR CONDITIONERS CONTROL 2.2 Dry Mode Dry Mode Starting up Manual shutdown Compressor Outdoor fan H grade Operation at a low speed Indoor fan 4-way valve Time ≥T When T +2℃, the unit begins cooling operation and the compressor and the outdoor fan amb.
  • Page 30 U-MATCH AIR CONDITIONERS CONTROL 2.3 Heating Mode Heating Mode Starting up Manual shutdown Compressor Outdoor fan Operation at a Operation in blowing afterheat state set speed Indoor fan Operation under normal conditions Auxiliary heating 4-way valve Time Cold blast prevention ≤T When T -1℃, the unit begins heating operation and the compressor and the outdoor fan...
  • Page 31 U-MATCH AIR CONDITIONERS CONTROL 2.4 Defrosting Defrosting Withdraw the Enter the defrosting mode defrosting mode Compressor Outdoor fan Operation at a set speed Indoor fan Operation under normal conditions Auxiliary heating 4-way valve Time Cold blast prevention Defrosting start conditions: after the heating operation runs for an accumulated period of 44 minutes and the compressor continues to operate for 4 hours and 50 seconds, and a one-minute ≤-5℃is detected, the unit begins defrosting.
  • Page 32 U-MATCH AIR CONDITIONERS CONTROL 2.5 Fan Mode Fan Mode Starting up Manual shutdown Compressor Outdoor fan Operation at a H grade set speed Indoor fan 4-way valve Time The indoor fan runs at a fast speed for 5s and then runs at a set speed.
  • Page 33 U-MATCH AIR CONDITIONERS CONTROL 3 WIRELESS REMOTE CONTROLLER 3.1 Operation View (1) Controller-Duct Type SWING AUTO FAN OPER AUTO SWING MODE ON/OFF ZY512A Name Function description ON/OFF button Press the button to set start or close unit Press the button to select the mode, Mode button cooling , heating , fan or auto mode.
  • Page 34 U-MATCH AIR CONDITIONERS CONTROL (2)Controller-Cassette Type and Ceiling Type SWING SWING AUTO FAN Auto Fan OPER OPER AUTO AUTO SWING HUMID LIGHT SAVE SWING HUMID LIGHT SAVE TIMER TIMER ON/OFF ON/OFF SLEEP LIGHT HUMID TIME ON TIME OFF SAVE ANION MODE ON/OFF MODE...
  • Page 35 U-MATCH AIR CONDITIONERS CONTROL 3.2 Display View SWING AUTO FAN OPER AUTO SWING HUMID LIGHT SAVE TIMER ONOFF Display Function description ：auto fan speed, ：low fan speed, Fan Speed ：middle fan speed ：high fan speed， ：Auto running； ：Cool running； Run Mode ：Dry Running；...
  • Page 36 U-MATCH AIR CONDITIONERS CONTROL 4 WIRED REMOTE CONTROLLER 4.1 Operation View Z4B351 （1）Wired Controller-Duct Type MODE SLEEP TIMER ON/OFF （2）Wired Controller-Cassette Type and Ceiling Type Z4B351 MODE SWING TIMER ON/OFF...
  • Page 37 U-MATCH AIR CONDITIONERS CONTROL Name Function description Press the button to select the mode, MODE button cooling , heating , fan or auto mode. Increasing button Press this button to increase the setup temp. Decreasing button Press this button to decrase the setup temp. Fan speed button Press this button to set fan speed Sleep/SWING button...
  • Page 38 U-MATCH AIR CONDITIONERS CONTROL 4.2 Display View MODE SWING TIMER ON/OFF Name Function description Timer value Display time value Timer on/off ：display timer on， :display timer off， ：auto fan speed， ：low fan speed， Fan speed display ：middle fan speed， ：high fan speed Set temp display Display set temp value，its range is 16~30 ：auto mode，...
  • Page 39 U-MATCH AIR CONDITIONERS CONTROL 4.3 Dimension 4.4 Installation First select an installation position. According to the size of the communication line of the wire controller, leave a recess or a embedded wire hole to bury the communication line. If the communication line between the wire controller (85×85×20) and the indoor unit is surface-mounted, use 1# PVC pipe and make matching recess in the wall (refer to Figure 6);...
  • Page 40 U-MATCH AIR CONDITIONERS CONTROL PVC pipe Fig6 ： Surface Mounting of Cable Fig7 ： Concealed mounting of Cable Fig 8 Schematic Diagram of Installation Name Wall Surface Bottom Plate of Wire Controller Screw M4X10 Panel of Wire Controller Caution: 1. The communication distance between the main board and the wire controller can be as far as 20m (The standard distance is 8m).
  • Page 41 U-MATCH AIR CONDITIONERS CONTROL 5 CENTRALIZED CONTROLLER 5.1 Centralized Controller-not with week timer 5.1.1 Function Centralized Controller-not with week timer only control on-off function of every units. Up to 16 sets of units can be controlled simultaneously by the centralized controller-not with week timer. 5.1.2 Operation View Name Function description...
  • Page 42 U-MATCH AIR CONDITIONERS CONTROL 5.1.4 Dimensions 5.2 Centralized Controller-week timer 5.2.1 Function Centralized Control and Week Timer Functions: The centralized controller and the weekly timer are integrated in the same wire controller. The system has both the centralized control and the week timing functions.
  • Page 43 U-MATCH AIR CONDITIONERS CONTROL 5.2.2 Operation View Name Function description ENTER button when “enter” is pressed the setting is validate. Press “▲” and selected the unit or a certain day in one week or specific value. Increasing button Press “▲” can set week part of time. Press “...
  • Page 44 U-MATCH AIR CONDITIONERS CONTROL 5.2.3 Display View Name Function description unit’s no. displays Display unit’s numbers Group control displays when group controls, it will display Single control displays when single unit controls, it will display Timer time in week displays Display time in week Timer displays Display time...
  • Page 45 U-MATCH AIR CONDITIONERS CONTROL 5.2.4 Dimensions...
  • Page 46 U-MATCH AIR CONDITIONERS CONTROL 5.3 Field Setting The centralized controller displays code of various units: unit code is determined by the position (on the back of the manual operator) of the toggle switch of the manual operator on each flue pipe air conditioner. Toggling values are corresponding to the 4-1 feet from the right to left of the toggle switch.
  • Page 47 U-MATCH AIR CONDITIONERS CONTROL 5.4 Control Wiring Design Week timer Wired remote controller Wired remote controlle 16 Units in Max Telephone wire box Telephone wire box Telephone wire box Power supply Twisted-wire with crystal joint Longest distance 1200m AC-LAC-N Corresponding relation between code switch and sequence of unit (Note:Putting code switch to ON means 0.) 0000 0010...
  • Page 48 GREE COMMERCIAL AIR CONDITION U-MATCH AIR CONDITIONERS INSTALLATION...

  • Page 49: Indoor Unit Installation

    U-MATCH AIR CONDITIONERS INSTALLATION INSTALLATION 1 INDOOR UNIT INSTALLATION 1.1 Installation of Duct Type 1.1.1 Before Installation When the unit arrives, please check if any damage due to transport is existent. If any hurt is found on the surface or inside, please declare to the transport company or the manufacturer in writing. Upon receipt of the unit, the unit and accessories shall be checked in accordance with the packing list.
  • Page 50 U-MATCH AIR CONDITIONERS INSTALLATION Figure 1-1-1 Figure 1-1-2 Figure 1-1-3 4） Install the hanger onto the indoor unit as Figure 1-1-2 and Figure 1-1-3 shows. 5） Install the indoor unit at the ceiling as Figure 1-1-5shows. Screw Hanger Air Intake Air Supply Enlargement Figure 1-1-5...
  • Page 51 U-MATCH AIR CONDITIONERS INSTALLATION Level detection of indoor unit After installation of indoor unit, level detection for the complete unit must be done to ensure levelness, as shown in Fig. 1-1-6. Level Instrument Air Intake Air Supply Condensate Drainpipe Enlarged View As the inside of the unit is in the negative Condensate Drainpipe pressure status, it is required to set up a...
  • Page 52 U-MATCH AIR CONDITIONERS INSTALLATION suit for: ASDU-24A, ASDU-36A, ASDU-42A, ASDU-48A, ASDU-60A Figure 1-1-7 Unit：mm Dimension Data Duct Unit Model ASDU-09A ASDU-12A ASDU-18A 1012 ASDU-24A 1101 1159 1270 1002 ASDU-36A 1011 1115 1226 ASDU-42A A SDU-48A ASDU-60A 1015 1115 1226...
  • Page 53 U-MATCH AIR CONDITIONERS INSTALLATION List of Accessories for Installation of Indoor Unit Designation and shape Description Operation and installation instructions Heat insulating material large For air pipe connector of indoor unit connector Heat insulating material small For refrigerant pipe connector of indoor connector unit For packing condensate pipe and rubber...
  • Page 54 U-MATCH AIR CONDITIONERS INSTALLATION 1.1.6 Drain Piping Work 1 ） Installation of Drainage Pipeline A drainage outlet is located at both the left and right sides of the indoor unit. After selecting one drainage outlet, the other outlet shall be blocked by rubber plug. Bundle the blocked outlet with string to avoid l1eakage, and also use thermal insulation materials to wrap the blocked outlet.
  • Page 55 U-MATCH AIR CONDITIONERS INSTALLATION Insulating layer of condensate pipe Pipe cover Figure 1-1-10 1.1.7 Installation of air pipes and openings Caution: The air supply pipe, the air intake pipe and the fresh air pipe must be covered with a layer of thermal insulation, so as to avoid thermal leakage and condensation.
  • Page 56 U-MATCH AIR CONDITIONERS INSTALLATION 1 ） Installation of air supply duct Installation of rectangular air duct, as shown in Figure 1-1-11 Return air Supply air Return air Figure 1-1-11 Designation Designation Hanger rod Filter screen Return duct Main air supply duct Canvas duct Air outlet Return air inlet...
  • Page 57 U-MATCH AIR CONDITIONERS INSTALLATION Designation Designation Hanger rod Transition duct Air return duct Air supply duct Canvas duct Air diffuser Return air shutter Connector of air diffuser Air outlet Note: The above two diagrams show how back return air inlets are installed. Lower return air inlets shall be used according to actual installation demands.
  • Page 58 U-MATCH AIR CONDITIONERS INSTALLATION If lower air return is demanded, the square flange and the air return cover plate should be exchanged in their respective position. The air return duct shall be connected to the air return inlet on the indoor unit with rivets, and the other end of the air return duct is connected to an air return window.
  • Page 60 U-MATCH AIR CONDITIONERS INSTALLATION 1.2 Installation of Ceiling Type 1.2.1 Before Installation When the unit arrives, please check if any damage due to transport is existent. If any hurt is found on the surface or inside, please declare to the transport company or the manufacturer in writing. When the unit arrives, please check if any damage due to transport is existent.
  • Page 61 U-MATCH AIR CONDITIONERS INSTALLATION Hanger bracket Figure 1-2-1 Figure 1-2-2 Figure 1-2-3 Hanger bracket Figure 1-2-4 In case of hanging: It is possible to install using inward facing hanger bracket by not removing the brackets from the indoor unit. (Refer to Figure 1-2-6) Be sure to use only the specified accessories and parts for installation work.
  • Page 62 U-MATCH AIR CONDITIONERS INSTALLATION 1.2.4 Dimension Data Figure 1-2-7 Unit: mm Model ASFU-09A ASFU-12A ASFU-18A ASFU-24A 1300 1202 ASFU-36A ASFU-42A 1590 1491 ASFU-48A...
  • Page 63 U-MATCH AIR CONDITIONERS INSTALLATION 1.2.5 Installation Clearance Data Figure 1-2-8 1.2.6 Drain Piping Work 1） Installation of Drainage Pipeline A Drainage outlet is located at both the left and right sides of the indoor unit. After selecting one Drainage outlet, the other outlet shall be blocked by rubber plug. Bundle the blocked outlet with string to avoid leakage, and also use thermal insulation materials to wrap the blocked outlet.
  • Page 64 U-MATCH AIR CONDITIONERS INSTALLATION Sponge(attachment) Clamp Clamp(attachment) Sponge (gray) Drain hose Below 4mm Figure 1-2-9 2） Testing of Drainage System After the electrical installation is completed, carry out the testing of the drainage system. During the test, check if the water correctly flows through the pipelines. Carefully observe the joints to ensure that there is no leakage.
  • Page 65 U-MATCH AIR CONDITIONERS INSTALLATION Figure 1-2-11 Figure 1-2-12 1.3 Installation of Cassette Type 1.3.1 Before Installation When the unit arrives, please check if any damage due to transport is existent. If any hurt is found on the surface or inside, please declare to the transport company or the manufacturer in writing. Upon receipt of the unit, the unit and accessories shall be checked in accordance with the packing list.
  • Page 66 U-MATCH AIR CONDITIONERS INSTALLATION Cautions: There will be lots of lampblack and dust stick on the acentric, heat exchanger and water pump in dining room and kitchen, which would reduce the capacity of heat exchanger, lead water leakage and abnormal operation of the water pump.
  • Page 67 U-MATCH AIR CONDITIONERS INSTALLATION i st ng s i t s ndoo ng openi 950( ASCU-24A, ASCU-36A, ASCU-42A, ASCU-48A Figure 1-3-2 The drilling of holes in the ceiling must be done by the professional personnel. Figure 1-3-3 Cautions: The dimension for the ceiling openings with * marks can be as large as 910mm. But the overlapping sections of the ceiling and the decorated surface boards should be maintained at no less than 20mm.
  • Page 68 U-MATCH AIR CONDITIONERS INSTALLATION 3） Main body of hoisting air conditioner Nut (supplied at scene) Gasket (attachment) Insert Hoisting stand Gasket anchor board (attachment) Tighten (double nuts) [Fix the gasket firmly] [Fix the hoisting stand firmly] Bolt of one of the angle of outlet pipe is fix on the angle of the drainage slot Center of the ceiling Install cardboard...
  • Page 69 U-MATCH AIR CONDITIONERS INSTALLATION 1.3.4 Dimension Data ASCU-12A, ASCU-18A Figure 1-3-5-1 Item Model ASCU-12A ASCU-18A ASCU-24A, ASCU-36A, ASCU-42A, ASCU-48A Figure 1-3-5-2...
  • Page 70 U-MATCH AIR CONDITIONERS INSTALLATION Figure 1-3-2 Item Model ASCU-24A ASCU-36A ASCU-42A ASCU-48A 1.3.5 Installation Clearance Data ≥1500 ≥1500 Unit:mm Figure 1-3-6 Models H(mm) ASCU-12A ASCU-18A ASCU-24A ASCU-36A ASCU-42A ASCU-48A 1.3.6 Drain Piping Work 1） Installation of Drainage Pipeline When connecting the drainage pipe with the unit, do not apply excessive force to the pipeline at the side of the unit.
  • Page 71 U-MATCH AIR CONDITIONERS INSTALLATION carrying out connection, place the end of the PVC pipeline into the drainage hole. Use flexible drainage tube and tighten it with thread loop. Never use adhesive to connect the drainage hole and the flexible drainage tube. (As shown in Figure 1-3-7) When the laid drainage pipe is used for multiple units, the common pipe shall be about 100mm lower than the drainage outlet of each set of unit.
  • Page 72 U-MATCH AIR CONDITIONERS INSTALLATION beyond 300mm. (As shown in Figure 1-3-9) with in 300mm 1-1.5m Hanger bracket Drainage hose (attachment) Above Drainage raising pipe 280mm Below Celling 1120mm Cassette type unit 200mm Clamp(attachment) Figure 1-3-9 The slant gradient of the attached drain hose should be within 75mm so that the drain hole doesn’t has to endure the unnecessary outside force.
  • Page 73 U-MATCH AIR CONDITIONERS INSTALLATION [Way of immiting] Drain hose est hole cover Drain vent for repair use (plastic stopper is included) (drain the water in waterspout by this outlet vent) Test hole < Immiting water from the rest hole> Above100mm Plastic water pot (The length of the pipe should be about 100mm.) <Immiting water from the outlet...
  • Page 74 U-MATCH AIR CONDITIONERS INSTALLATION Hang the latch, which is located on the opposite side of the swing flap motor on the panel, temporarily to the book of the indoor unit. (2 Positions) Temporarily hang the remaining 2 latches to the hooks on the sides of the indoor unit.(Be careful not to let the swing motor lead wire get caught in the sealing material.) Screw all 4 hexagon head screws located right beneath the latches in approximately 15mm.(Panel will rise)

  • Page 75: Outdoor Unit Installation

    U-MATCH AIR CONDITIONERS INSTALLATION Figure 1-3-16 2 OUTDOOR UNIT INSTALLATION 2.1 Before Installation When the unit arrives, please check if any damage due to transport is existent. If any hurt is found on the surface or inside, please declare to the transport company or the manufacturer in writing.
  • Page 76 U-MATCH AIR CONDITIONERS INSTALLATION Place of installation must be able to drain the rainwater and defrosting water. Place of installation must ensure the unit will not be buried under snow or subject to the influence of rubbish or oil fog. The installation site must be at a place where the air exhaust outlet does not face strong wind.
  • Page 77 U-MATCH AIR CONDITIONERS INSTALLATION 2.4 Dimension Data Figure 2-4-1 Unit ： mm Model ASGE-09A ASGE-12A ASGE-18A ASGE-24A 1018 ASGE-36A 1018 ASGE-42A ASGE-48A 1032 1250 ASGE-60A...
  • Page 78 U-MATCH AIR CONDITIONERS INSTALLATION 2.5 Installation Clearance Data Figure 2-5-1 3 REFRIGERATION PIPING WORK 3.1 Refrigeration Piping Work Procedures 1） Connecting pipelines Connection pipes must be in accordance with the following requirements: the basic principle --- keeping dry, clean and no leakage inside. Figure 3-1-1 Align copper pipe flare with the center of screwed connector and tighten fully the nut of the flare by hand.
  • Page 79 U-MATCH AIR CONDITIONERS INSTALLATION Tighten the flare nut with a torque spanner until the torque spanner makes a click, as shown in Figure 3-1-1. Moment needed for tightening a nut is shown in Tab. 3-1-1. Figure 3-1-2 Form 3-1-1 the tightening torque needed for tightening nut Pipe diameter Tightening torque 15-30 (N·m)
  • Page 80 U-MATCH AIR CONDITIONERS INSTALLATION 2） Vacuum-pumping and leak detection Dismantle the bonnet of refrigerant valve and air valve. Align with the center of piping and adequately tighten nuts of connecting pipes by hand Tighten the nuts with a spanner. Remove the one way valve cap of air valve. Unscrew the spool of refrigerant valve for 1/4 turn with a socket head wrench, and at the same time push up the spool of air valve with a screwdriver to let air give off.
  • Page 81 U-MATCH AIR CONDITIONERS INSTALLATION Figure 3-1-5 Starting the vacuum pump, when the indicator turns to-1 bar, closing the low pressure handle and stopping vacuumize. Keep for 15 minutes, ensuring the pressure of the vacuum watch remains. Take out the valve cover of the gas valve together with the liquid valve. Loosing the cord of liquid valve until the pressure rise to 0 bar.
  • Page 82 U-MATCH AIR CONDITIONERS INSTALLATION Use adhesive tape to bundle the connecting pipe and the cables together. To prevent condensate from overflowing out from the drainage pipe, separate the drainage pipe firm the connecting pipe and the cables. Use thermal insulation tape to wrap the pipes from the bottom of the outdoor unit until the upper end of the pipe where the pipe enters the wall.
  • Page 83 External Diameter Length in Height between Charge Outdoor and Indoor Model of Connection Gas Pipe Liquid Pipe Unit Refrigerant Pipe (g/m) ASGE-09A φ3/8 ＂ φ1/4 ＂ ASGE-12A φ1/2 ＂ ASGE-18A ASGE-24A φ5/8 ＂ φ3/8 ＂ ASGE-36A φ3/4 ＂ φ1/2 ＂ ASGE-42A...
  • Page 84 U-MATCH AIR CONDITIONERS INSTALLATION 4 ELECTRIC WIRING WORK 4.1 Wiring Principle 4.1.1General Perform wiring of the power supply in conformance with the regulations of the local electric company. For the control wires connecting indoor units, and between indoor and outdoor units, use of double-core shield wires is recommended to prevent noise trouble.
  • Page 85 U-MATCH AIR CONDITIONERS INSTALLATION ① Water pipe； ② Gas pipe； ③ Blowing pipe； ④ Other places that professional personnel consider them unreliable. 4.1.2 Connection of electric wires with the terminal 1） Caution Before installing the electrical equipment, please pay attention to the following matters which have been specially pointed out by our designers: ①...
  • Page 86 U-MATCH AIR CONDITIONERS INSTALLATION The air-conditioning unit shall have special power supply line which shall be equipped with electricity leakage switch and air switch, so as to deal with overload conditions. The air-conditioning unit must have grounding to avoid hazard owing to insulation failure. All fitting lines must use crimp terminals or single wire.
  • Page 87 U-MATCH AIR CONDITIONERS INSTALLATION Plug the signal line of the wire controller onto the 4-bit pin socket at the circuit board of the indoor unit. Use cable fastener to bundle and fix the signal cable of the wire controller. 4.1.5Connection of wires ①...
  • Page 88 U-MATCH AIR CONDITIONERS INSTALLATION 4.2 Electric Wiring Design 4.2.1 ASGE-09A WK+ASDU-09A, ASGE-12A WK+ASDU-12A, ASGE-18A WK+ASDU-18A, ASGE-24A WK+ASDU-24A, Power：220-240V ~50HZ Power：220-240V ~50HZ ASGE-36A WK+ASDU-36A, ASGE-42A WK+ASDU-42A, ASGE-48A WK+ASDU-48A, ASGE-60A WK+ASDU-60A Power：380-415V 3N~50HZ Power：220-240V ~50HZ...
  • Page 89 U-MATCH AIR CONDITIONERS INSTALLATION 4.2.2 ASGE-09A WK+ASFU-09A, ASGE-12A WK+ASFU-12A, ASGE-18A WK+ASFU-18A, ASGE-24A WK+ ASFU-24A, Power：220-240V ~50HZ Power：220-240V ~50HZ ASGE-36A WK+ASFU-36A, ASGE-42A WK+ASFU-42A, ASGE-48A WK+ASFU-48A, ASGE-60A WK+ASFU-60A Power：380-415V 3N~50HZ Power：220-240V ~50HZ...
  • Page 90 U-MATCH AIR CONDITIONERS INSTALLATION 4.2.3 ASGE-09A WK+ASCU-09A, ASGE-12A WK+ ASCU-12A, ASGE-18A WK+ASCU-18A, ASGE-24A WK+ ASCU-24A, Power：220-240V ~50HZ Power：220-240V ~50HZ Power：220-240V ~50HZ ASGE-36A WK+ASCU-36A, ASGE-42A WK+ASCU-42A, ASGE-48A WK+ASCU-48A, ASGE-60A WK+ASCU-60A Power：380-415V 3N~50HZ Power：220-240V ~50HZ...
  • Page 91 Model: ASFU-60A...
  • Page 92 Minimum Sectional Area of Minimum Sectional Area Power Supply Capability of Air Swith Model Earth Wire of Power Supply Wire (V, Ph, Hz) ASGE-09A WK 220-240, 1, 50 ASGE-12A WK 220-240, 1, 50 ASGE-18A WK 220-240, 1, 50 ASGE-24A WK 220-240, 1, 50...
  • Page 93 GREE COMMERCIAL AIR CONDITION U-MATCH AIR CONDITIONERS MAINTENANCE...
  • Page 94 U-MATCH AIR CONDITIONERS MAINTENANCE MAINTENANCE 1 TROUBLE TABLE Trouble Origin of Trouble Name Control Description Code Trouble Signal If water full protection continues for 2 hours and fails to restore, Pump Failure Pump it is believed that the water pump is at fault and all loads are shut off and fail to restore automatically.
  • Page 95 U-MATCH AIR CONDITIONERS MAINTENANCE Trouble Origin of Trouble Name Control Description Code Trouble Signal 30 minutes, the unit can not be restored itself and the buzzer will give out an alarm. Push the ON/OFF button to shut off the unit. And then push ON/OFF button again, if high voltage protection disappears, operation will restore, or otherwise, the fault is displayed.
  • Page 96 U-MATCH AIR CONDITIONERS MAINTENANCE Trouble Origin of Trouble Name Control Description Code Trouble Signal fault is displayed and the indoor fan is running normally. The fault display disappears when the fault is removed. Open-circuit or short-circuit of evaporator thermal bulb is detected for continuous 5 seconds, under refrigeration and dehumidification mode, the system will be shut off;...
  • Page 97 U-MATCH AIR CONDITIONERS MAINTENANCE Trouble Origin of Trouble Name Control Description Code Trouble Signal If discharge thermal bulb is short circuited, under refrigeration and dehumidification mode, all loads will be shut off. Under heating mode, all loads except for the four way valve are shut off.
  • Page 98 MAINTENANCE 3 WIRING DIADRAM 3.1 Wiring Diagram-Outdoor Units 1 ASGE-09A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-09A WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 99 MAINTENANCE 2 ASGE-12A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-12A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 100 MAINTENANCE 3 ASGE-18A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-18A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 101 MAINTENANCE ASGE-24A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-24A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 102 MAINTENANCE 6 ASGE-36A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-36A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 103 MAINTENANCE 7 ASGE-42A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-42A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 104 MAINTENANCE 8 ASGE-48A WK, ASGE-60A WK WITH FUNCTION OF LOW TEMP. COOLING: ASGE-48A, ASGE-60A: WITHOUT FUNCTION OF LOW TEMP. COOLING:...
  • Page 105 U-MATCH AIR CONDITIONERS MAINTENANCE 3.2 Wiring Diagram-Indoor units 3.2.1 Duct Type Model: ASDU-09A；ASDU-12A; ASDU-18A; ASDU-24A; ASDU-36A; ASDU-42A; ASDU-48A; ASDU-60A； 3.2.3 Cassettle Type Model: ASCU-12A; ASCU-18A; ASCU-24A; ASCU-36A; ASCU-42A; ASCU-48A0...
  • Page 106 U-MATCH AIR CONDITIONERS MAINTENANCE 3. 2 . 2 Ceiling Type Model: ASFU-12A; ASFU-18A; ASFU-24A; ASFU-36A; ASFU-42A; ASFU-48A；...
  • Page 107 3.3 Fan Motor Speed Setup For fan motor speed, there are 3 wire terminals for 3 speed, all power supply is 230V. black wire is HIGH speed yellow wire is MIDDLE speed blue wire is LOW speed orange wire is speed (only for duct type, ASDU units)
  • Page 108 U-MATCH AIR CONDITIONERS MAINTENANCE 2 FLOW CHART OF TROUBLESHOOTING Service personnel shall collect the malfunction information as much as possible and research them thoroughly, list these electrical parts which may cause malfunction, service personnel shall be able to determine the specific reason and solve the faulted parts. Observe the status of the complete device and do not observe the partial It is advised to start from the simple operation during analyzing ,judging and confirming malfunction reason, then conduct the complicated operations such removal of device, part...
  • Page 109 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: E3 Compressor Low Pressure Protection...
  • Page 110 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: E4 Compressor Exhaust High Temperature Protection Malfunction display: E5 Compressor Overheat...
  • Page 111 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: E6 Communications Failure Communication malfunction Check if indoor unit’s communication Confirm the locations of plug line is properly connected and socket Check if communication line is closed Replace the communication circuit line Check if the communication line between Confirm the locations of plug indoor and indoor units is properly connected and socket...
  • Page 112 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: E9 Full Water Protection Full Water Protection Check if the voltage of liquid level Replace the main board Check if water overflow switch end is ok of the indoor uint Check the liquid level switch Check if the water drainage pump...
  • Page 113 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: F1 Failure of Evaporator Temp. Sensor Malfunction display: F3 Failure of Outdoor Ambient Sensor Failure of outdoor Ambient sensor Check if the plug of the temperature sensor is Check the direction of correctly connected with socket on the mainboard the plug and socket Remove the sensor to check if the resistance Replace temperature sensor...
  • Page 114 U-MATCH AIR CONDITIONERS MAINTENANCE Malfunction display: F4 Failure of Exhaust Temp. Sensor Malfunction display: F5 Failure of Indoor Room Sensor at Wire Controller Failure of indoor room sensor at Wired Controller Replace Wired Controller of the indoor uint...
  • Page 115 U-MATCH AIR CONDITIONERS MAINTENANCE 4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS_ 4.1 Outdoor Unit ASGE-09A WK TO ASGE-18A WK Disassembly and Assembly of external casing Remark: Make sure that power supply is cut off before disassembling the external casing. Step...
  • Page 116 U-MATCH AIR CONDITIONERS MAINTENANCE ●Disassemble screws surrounding right 5. Disassembly of right (back) panel with (back) panel screwdriver. ●Remove the right (back) panel from the unit. ●Put new right (back) panel into right position. 6. Assembly of new right ●Screw down (back) panel surrounding fixing screw...
  • Page 117 U-MATCH AIR CONDITIONERS MAINTENANCE ●Put the new coping into the right position on the unit. Assembly ●Screw down coping surrounding fixing screw with screwdriver. Disassembly and Assembly of Compressor Remark : Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the compressor..
  • Page 118 U-MATCH AIR CONDITIONERS MAINTENANCE ●Remove compressor from 4. Removal of compressor underpan. ●Position accurately the new Mount compressor on the unit. compressor and ●Screw down fixing nut for Assembly compressor on the underpan compressor with wrench. ●Do up-side-down compressor during assembly. ●Heat suction and discharge pipe with gas welding before Disassemble...
  • Page 119 U-MATCH AIR CONDITIONERS MAINTENANCE Vacuum pumping ●Pump 8. Vacuum pumping with vacuum through through fluorin injection mouth fluorin injection mouth. process pipe ●Refill cooling medium into Vacuum system through fluorin pumping 9. Refill of cooling medium injection mouth through ●Volume of refilling should through fluorin injection process pipe...
  • Page 120 U-MATCH AIR CONDITIONERS MAINTENANCE ●Heat connection pipes for 4 pipes of 4-way valve with gas welding before removal of 4-way valve. 3. Disassembly of 4-way Disassemble ●Record the direciton of the valve connecting 4-way valve pipes at E,S,D installation postition and C orifices each pipe before welding away 4-way valve.
  • Page 121 U-MATCH AIR CONDITIONERS MAINTENANCE ●Pump vacuum and fill 7. Examination of System cooling medium cooling medium if the filling system leak test passes. Disassembly and Assembly of capillary Remark: Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the capillary.
  • Page 122 U-MATCH AIR CONDITIONERS MAINTENANCE ●Weld open two pipes connecting vapor liquid 2. Disassembly of Vapor separator with pipe line liquid separator with gas welding. ●Remove vapor liquid separator. ●Position accurately new vapor liquid separator. ●Connect new vapor liquid 3. Assembly of New vapor separator with pipe line liquid separator using gas welding.
  • Page 123 U-MATCH AIR CONDITIONERS MAINTENANCE ●Hold the fans without movement. ●Disassemle fixing nuts for 3. Disassembly of fan motor the fans with wrench. ●Take down and remove fans from motor. ●Open cover electical parts box. ●Loose connecting plug for motor wires and pull out the wires through 4.
  • Page 124 U-MATCH AIR CONDITIONERS MAINTENANCE electrical parts box Disassembly and Assembly of Remark: Make sure power supply of the unit is cut down before removal of electrical parts box or electrical parts box modules. Step Illustration Handling Instruction ●Cut off the power supply. ●Disassemble fixing screw between electrical parts box 1.
  • Page 125 MAINTENANCE Position accurately new electrical parts box. Re-fasten electrical Assembly parts modules electrical parts screw down with modules screwdriver. Re-connect the connection wires of each components with right position 6. Connection of power according to the order of supply wires each disassembly.
  • Page 126 MAINTENANCE ASGE-42A ~ ASGE-60A, ASGE-42A WK~ASGE-60A WK Disassembly and Assembly of external casing Remark: Make sure power supply of the unit is cut down before removal of external casing. Step Illustration Handling Instruction Disassemble fixing screws surrounding coping with screwdriver. Remove coping from the Disassembly unit.
  • Page 127 MAINTENANCE Loose the fixing screws surrounding external casing with screwdriver. Remove external Disassembly casing from the unit. external casing Loose the fixing screws surrounding the back panel with screwdriver. Remove the back panel 5. Disassembly of back from the unit. panel Position accurately the new back panel.
  • Page 128 MAINTENANCE Position accurately the new panel grating on the unit panel. Screw down 8. Assembly of new surrouding fixing screws panel grating with screwdriver. Position accurately the new front panel. Screw down surrouding fixing screws 9. Assembly of new with screwdriver. front panel Position accurately the new screen.
  • Page 129 MAINTENANCE Disassembly and Assembly of Compressor Remark : Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the compressor.. Step Illustration Handling Instruction Loose the fixing screws for power supply wire. Pull away power...
  • Page 130 MAINTENANCE Remove compressor from underpan. Removal compressor Position accurately new compressor. Screw down fixing nuts for compressor with wrench. Assembly up-side-down compressor onto compressor during underpan assembly. Connect compressor with other pipeline using gas welding. Provide nitrogen protection during welding and the nitrogen 6.
  • Page 131 MAINTENANCE Assemble power supply wires onto right position according to the order of disassembly. Connection power Screw down the fixing supply wires screw for the power supply compressor wires with screwdriver. Pump the system vacuum through valve before refill cooling medium. Volume of refilling should 8.
  • Page 132 MAINTENANCE Disassembly and Assembly of 4-way valve Remark: Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of 4-way valve. Step Illustration Handling Instruction Cut off power supply and reclaim cooling medium properly.
  • Page 133 U-MATCH AIR CONDITIONERS MAINTENANCE Position accurately new 4-way valve. Connect new 4-way valve with pipe line. Wrap the valve with wet cloth when welding 4-way 5. Assembly of New valve in case sliding block 4-way valve inside the valve should be burnt and water flow into the pipe line.
  • Page 134 MAINTENANCE Disassembly and Assembly of capillary Remark: Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the capillary. Step Illustration Handling Instruction Weld two welding points connecting capillary with other pipe lines. Remove capillary.
  • Page 135 MAINTENANCE Disassembly and Assembly of Vapour Liquid Separator Remark: Make sure there isn’t any refrigerant in pipe system and the power supply is cut off before removal of the vapor liquid separator. Step Illustration Handling Instruction Disassemble the fixing screws on the pothooks and retaining clips of the Disassembly reservoir...
  • Page 136 MAINTENANCE Re-assemble the retaining clips for liquid reservoir and screw down the fixing Assembly screw retaining clips for liquid reservoir...
  • Page 137 MAINTENANCE Disassembly and Assembly of Axial Flow Fan and motor Remark: Make sure power supply of the unit is cut down before removal of axial flow fan and motor. Step Illustration Handling Instruction Disassemble outer parts unit coping, panel(external casing), 1.
  • Page 138 MAINTENANCE inside the electrical parts fasten connecting plug. Position reliably the new fan on the motor axis. Hold the fans without movement. Screw down fixing 5. Assembly of new screws with axial flow fan wrench. Re-assemble the outer parts of unit coping, panel (external casing) screen, etc.
  • Page 139 MAINTENANCE Disassembly and Assembly of electrical parts box Remark: Make sure power supply of the unit is cut down before removal of electrical parts box or electrical parts box modules. Step Illustration Handling Instruction Disassemble electrical components, like mainboard inside the electrical parts box connected with outer 1.
  • Page 140 MAINTENANCE Position accurately new electrical parts box. Re-fasten electrical parts modules Assembly screw down with electrical parts screwdriver. modules Re-connect the connection wires of each components with right position according to the order of 5. Connection of power disassembly. supply wires of each component...
  • Page 141 MAINTENANCE 4.2 Indoor Unit 4.2.1 Duct Type ASDU-09A, ASDU-12A, ASDU-18A Disassembly procedure Disassembly of External Casing of Group Remark: Make sure the power supply is cut off before removal and protect all the parts during disassembly, especially the screws that should be collected together, in case of missing them. Step Illustration Handling Instruction...
  • Page 142 MAINTENANCE Disassembly of water-containing plate Remark Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction Disassemble the fastening screws for water-containing plate and take away the water-containing plate shown in the graph, the Removal arrow...
  • Page 143 MAINTENANCE Disassemble fastening screws for fans with inner hexagonal. Remove the centrifugal fan. (As is shown in Grapgh 7, the line 2. Disassembly of without an arrow centrifugal fan represents inner hexagonal and the position of fastening screws under influence, and arrow represents centrifugal fan.) Disassemble...
  • Page 144 MAINTENANCE Disassembly of evaporator Remark: Make sure the power supply is cut off and protect the copper tube and aluminum fin. If the time for disassembly shall be long, put the copper tube under pressurized condition. Step Illustration Handling Instruction Disassemle the fastening screws on the right panel and remove right panel(as is...
  • Page 145 MAINTENANCE ASDU-24A, ASDU-36A, ASDU-42A, ASDU-48A, ASDU-60A Disassembly procedure Disassembly of filter screen for return air Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not put filter screen near the high temperature heat source. Step Illustration Handling Instruction...
  • Page 146 MAINTENANCE Disassembly of drainage pump Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction Disassemble the fastening screws on seal-plates of inner 1. Disassembly of panels and the pump drainage fastening screws pipe.
  • Page 147 MAINTENANCE Disassembly of fan and motor Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction Disassemble the fixing screws on the fan components. (As is shown in Graph 10, circle represents 6 screws.) 1.
  • Page 148 MAINTENANCE Remove the evaporator. Removed evaporator is shown in the graph. Removal evaporator Disassembly of External casing cabinet Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction Disassemble the fastening screws between right and left panels and upper cover plates.
  • Page 149 MAINTENANCE 4.2.2 Ceiling Type Disassembly of panel grating module Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not put filter screen near the high temperature heat source. Step Illustration Handling Instruction Move down the clip of the panel grating modules until...
  • Page 150 MAINTENANCE Disassemble the 8 screws shown by the arrow in the graph with screwdriver (two on both right and left and 4 in the front) and then remove the panel parts. Disassembly panel parts Disassembly of electrical parts box components Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly, especially the components inside the box in case of water and hit.
  • Page 151 MAINTENANCE Disassembly of air deflecting plate modules Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly, especially the joints of the air deflecting plate. Step Illustration Handling Instruction Remove the air deflecting plates from the air deflecting plate support assembly, and then remove both ends from...
  • Page 152 MAINTENANCE Disassembly of evaporator components Remark: Make sure the power supply is cut off and protect the copper tube and aluminum fin. If the time for disassembly shall be long, put the copper tube under pressurized condition. Step Illustration Handling Instruction Disassemble the screws as shown by the arrow in the graph...
  • Page 153 MAINTENANCE Disassembly of fan and motor components Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly, especially the fastening screws for fans. Step Illustration Handling Instruction Press the buckle at the joints of front and back scroll cases with hands pull...
  • Page 154 MAINTENANCE Disassemble the bolt shown in the graph with screwdriver and remove the motor press plate and retaining clio for motor. 4. Disassembly of motor Disassembly of right and left fixing plates Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling...
  • Page 155 MAINTENANCE 4.2.3 Cassette Type Disassembly of panel grating and filter screen Remark: Cut off the power supply and make sure the panel grating in good condition during assembly. Step Illustration Handling Instruction Push the right and left clips on the panel to the middle and pull upward at the same time.
  • Page 156 MAINTENANCE Disassembly of panels Remark: Cut off the power supply and make sure the panels and angular shell in good condition. Step Illustration Handling Instruction Pull angular shell outside with hands and remove it. 1. Disassembly of angular shell Disassemble the screws with screwdriver and loose the fixing clip on the panels.
  • Page 157 MAINTENANCE Disassembly of water-containing plate Remark: Cut off the power supply and make sure the power supply wires, signal wires and water-containing plate in good condition. Step Illustration Handling Instruction Disassemble the screws on the electical parts box cover panel and flow deflectin ring. Remove the electrical parts box 1.
  • Page 158 MAINTENANCE Disassembly of fan Remark: Cut off the power supply and make sure the fan is in good condition and shape. Step Illustration Handling Instruction Disassemble nuts with wrench and pull upper side to remove the fan (The position Disassembly of fan washer nuts shown by the arrow...
  • Page 159 MAINTENANCE Disassembly of air-deflecting motor Remark: Make sure the air-deflecting motor in good condition and the power supply is cut off. Step Illustration Handling Instruction Disassemble fitting screws on the air-deflecting motor and remove the motor. Disassembly air-deflecting motor Disassembly of connection rod modules on air-deflecting plate Remark: Make sure the air-deflecting plate in good condition and the power supply is cut off.
  • Page 160 PARTS GUIDE UNI ON/OFF CASSETTE, FLOOR&CEILING, DUCT UNITS OUTDOOR UNITS...
  • Page 161  ...
  • Page 162 MAINTENANCE 5 EXPLODED VIEWS AND PART LIST 5.1 Outdoor Unit 1) Model: ASGE-09A, ASGE-09A WK ASGE-12A, ASGE-12A WK ASGE-18A, ASGE-18A WK Exploded View...
  • Page 163 Price Note No Description Part Code Code MODEL: ASGE-09,12,18A and ASGE-09,12,18A WK 1 panel grill 22413431 2 panel 01533012 10333413 9,18 axial flow fan(propeller fan) 10333414 15013067 Motor 15013071 12,18 01703068 motor support 01703020 01703391 01125241 Condenser Assy 01125244 01125252 7 Top Cover 01253443 01473014...
  • Page 164 PART.2 Price Note No Description Part Code Code MODEL: ASGE-09,12,18A and ASGE-09,12,18A WK Compressor ASG108CV-B7AT 00120145 Compressor ASL145SV-C7LU 00120139 Compressor ASH232SV-C8LU 00103702 20 inner cover 01233381 21 chassis 01213429 22 Temp sensor 3900012121 3022403301 without WK Main PCB WZ4C352 30224058 Main PCB ZS401D 30224211 24 Transformer 57X25D...
  • Page 165 MAINTENANCE 2) Model: ASGE-24A, ASGE-24A WK Exploded Views...
  • Page 166 Price Note Description Part Code Code MODEL: ASGE-24A, ASGE-24A WK 1 Front Panel Grill 22414102 2 Front Plate 01433017P 3 Protection Grill 01473028 4 Top Cover 01255262 5 Back Side Plate 01305036 6 Handle 26235253 7 Valve Support 01715001 8 Metal Base 01205201 9 Front Side Plate 01303023...
  • Page 167 MAINTENANCE 3) Model: ASGE-36A Exploded Views...
  • Page 168 Note No Description Part Code Price Code MODEL: ASGE-36A 1 Front Grill 22265401 2 Front Plate 01435402 3 Protection Grill 01475401 4 Top Cover 01255402 5 Back Side Plate 01305401 6 Handle 26235253 7 Valve Support 01715402 8 Metal Base 01205402 9 Front Side Plate 01305403...
  • Page 169 ASGE-36A WK...
  • Page 170 Spare parts list Price Part Code Part Description rank 2011 update ASGE-36A WK Front Grill 22265401 Housing 01435103P Rear Grill 01475401 Top Cover 01255012P Handle 26235253 Valve Support Sub-Assy 01715402 Underpan Sub-Assy 01205402 Front Side Plate 01305403 Axial-flow Fan 10335401 Condenser Assy 01125245 Motor Support Sub-Assy...
  • Page 171 Part Code Price Part Description rank 2011 update ASGE-36A WK Choke Plug 06813401 Over Current Protector 46020115 Compressor Gasket M-0101-DSB 76710209 Anti-phase Protector 46020052 Terminal Board 42011043 Terminal 42010157 Low Pressure Switch 46020007 Radiator 49010252 Temperature Sensor 39000017G PART.2 The data are subject to change without notice.
  • Page 172 MAINTENANCE 4) Model: ASGE-42A, ASGE-42A WK Exploded Views...
  • Page 173 Price Description Part Code Note Code MODEL: ASGE-42A, ASGE-42A WK 1 Front Grill 22414102 2 Front Plate 01435436 3 Protection Grill 01475432 4 Top Cover 01255262 5 Back Side Plate 01305434 6 Handle 26235253 7 Valve Support 01715001 8 Metal Base 01205433 9 Front Side Plate 01305431...
  • Page 174 MAINTENANCE 5) Model: ASGE-48A, ASGE-48A WK Exploded Views...
  • Page 175 Price Description Part Code Note Code MODEL: ASGE-48A, ASGE-48A WK 1 Front Grill 2 Front Plate 01435436 3 Protection Grill 01475432 4 Top Cover 01255262 5 Back Side Plate 01305434 6 Handle 26235253 7 Valve Support 01715001 8 Metal Base 012054332 9 Front Side Plate 01305431...
  • Page 176 Model: ASGE-60A WK...
  • Page 177 Part Code Price Part Description 2011 update rank ASGE-60A WK Panel Grille 22414102 Front Plate 01435436 Rear Grill 01475432 Top Cover 01255472 Rear Side Plate Sub-Assy 01303712 Handle 26235253 Valve Support Sub-Assy 01715001 Underpan Sub-Assy 01205472 Front Side Plate 01305431 10 Sponge 12204221 11 Axial-flow Fan...
  • Page 178 Part Code Price Part Description 2011 update rank ASGE-60A WK Mid Clapboard Sub-Assy 01235473 Electric Heater Band 76515404 Power Transformer 43110242 Dial Switch 45020054 Choke Plug 06813401 Drainage Connecter 06123401 PART.2 The data are subject to change without notice.
  • Page 179 MAINTENANCE 5.2 Indoor Unit 5.2.1 Duct Type 1) Model: ASDU-09A ASDU-12A ASDU-18A (2009-2010) Exploded Views...
  • Page 180 Price Note Description Part Code Code MODEL: ASDU-09A, ASDU-12A, ASDU-18A 01259051 09, 12 Top Cover 01259064 01039051 Evaporator Assy 01039055 01038623 032390521 Liquid Inlet Pipe 036324561 03239074 03829073 Collecting Gas Pipe 036324551 03639072 0130905101 09, 12 Left Side Plate 0130866801 01079055 09, 12 Left Support of Evaporator...
  • Page 181 Note Price Description Part Code Code MODEL: ASDU-09A, ASDU-12A, ASDU-18A 01339095 09, 12 Fan Fixed Plate 01339058 10319051 01709058 09, 12 Motor Support 01709056 Front volute casing 22202030 Fan motor sub-assy 15002401 Motor FG20C 15019053 Motor FG20E 15019522 Motor FG70B 15018322 Propeller housing 22202029...
  • Page 182 Exploded view of model: ASDU-12A (2011) (batch 29951) Price Note Qty Description Part Code Code MODEL: ASDU-12A 1 Filter Sub-Assy 11725201 2 Seal of Left Side Plate 01499051 3 Top Cover Board Assy 01259051 4 Ambient Temperature Sensor 3900012123 5 Temperature Sensor 20KT-EH-2P(black)-850mm 390001921G 6 Electric Box Assy 01395767...
  • Page 183 Exploded view of model ASDU-18A Price Note Description Part Code Code MODEL: ASDU-18A 1 Filter Sub-Assy 11125303 3 Top Cover Assy 01265301 2 Left Side Plate Assy 01315293 4 Ambient Temperature Sensor 3900012123 5 Tube sensor 3900012121 6 Electric Box Assy 01395765 7 Main Board 30228205...
  • Page 184 MAINTENANCE 3) Model: ASDU-24A, ASDU-36A ASDU-42A ASDU-48A Exploded View VER.1 Exploded view VER.2...
  • Page 185 Part Code Price Part Description update model older rank MODEL: ASDU-24A, ASDU-36A, ASDU-42A, ASDU-48A EXPL. VIEW VER.1 top cover 3 01265240 top cover 2 01265242 Bottom Cover 15265301 01265304 ASDU-24A Bottom Cover 15265301 15265302 ASDU-36,42,48A top cover 1 01265239 end plate of air intake door 01375301 air filter 11125303...
  • Page 186 Part Code Price NO. Part Description older update model rank MODEL: ASDU-24A, ASDU-36A, ASDU-42A, ASDU-48A Electric Box Assy 01395764 ASDU-36,42,48A Terminal Board 420101851 Remote Controller 305050031 Choke Plug of Drain Pipe 76712455 Motor Sub-Assy 15405301 Relay 44020366 Dial Switch 45020054 4-core Cable 40010232 Radiator...
  • Page 187 U-MATCH AIR CONDITIONERS MAINTENANCE 6) Model: ASDU-60A ； Exploded Views...
  • Page 188 Price Note Description Part Code Code MODEL: ASDU-60A Filter Sub-assy 111253032 Seal of Connection Pipe 1495226 Left Side Plate 01309108 Top Cover 01259112 Temperature Sensor 3900012123G Temperature Sensor 3900012121G Electric Box Assy 01399152 Main PCB2 Z8235 30228205 Transformer 43110239 10 Capacitor 33010734 12 Terminal Board 42011103...
  • Page 189 U-MATCH AIR CONDITIONERS MAINTENANCE 5.2.2 Cassette Type 1) Model: ASCU-12A；ASCU-18A； Exploded Views...
  • Page 190 Price Note Description Part Code Code MODEL: ASCU-12A, ASCU-18A 1 Remote Controller Y512 305125063 2 Water Tray 20182703 3 Water Tray Foam for Fresh Air Intaking 12312702 4 Water Tray Foam 12312703 5 Fan Fixer 76712709 6 Centifugal Fan 10312702 7 Motor FN11T 15012707 8 Evap Support...
  • Page 191 MAINTENANCE 2) Model: ASCU-24A ASCU-36A ASCU-42A; ASCU-48A Exploded Views...
  • Page 192 Part Code Price Part Description MODEL 2011 rank ASCU-24A, ASCU-36A, ASCU-42A, ASCU-48A 01382715 Tube Exit Plate Assy Major Mounting Plate 01332701 01302713 36,42,48 Front Side Plate 1302718 01302711 36,42,48 Left Side Plate Assy 1302715 01222701 Base Plate Assy 1302714 Rear Side Plate 01302709 36,42,48 52012721...
  • Page 193 Part.2 Part Code Price Part Description MODEL 2011 rank ASCU-24A, ASCU-36A,ASCU-42A, ASCU-48A 20102702 (older) Electric Box Cover Sub-Assy1 20122054 27 Ambient Temperature Sensor 390001911 305125063 28 Remote Controller Y512 20102703 (older) Electric Box Cover Sub-Assy2 20122055 30227111 32 Main PCB Z71351E 33010010 33 Capacitor CBB61 3,5uF/450V 33010012...
  • Page 194 MAINTENANCE 5.2.3 Ceiling Type 1) Model: ASFU-09A ASFU-12A ASFU-18A Exploded Views...
  • Page 195 Price Note No Description Part Code Code MODEL: ASFU-09A, ASFU-12A, ASFU-18A 01302013 Rear Side Plate 26232001 Handle 261124152 Left Decoration Plate 130201501 Rear Side Plate of Air Outlet Louver 1051953202 261124162 Right Decoration Plate 10512026 Shaft of Louver II 24212019 Louver Support 10512025 Shaft of Louver I...
  • Page 196 Price Note No Description Part Code Code MODEL: ASFU-09A, ASFU-12A, ASFU-18A 01532001 Front Panel 01532001P 12, 18 01272205 Water Tray Panel 01272205P 12, 18 Motor Support 01709532 26112028 Left Decoration Panel 01332405 Left Fixing Plate Left Side Foam 12312403 01072410 Left Fixing Plate of Evaporator Motor Clamp 26112026...
  • Page 197 MAINTENANCE 2) Model: ASFU-24A Exploded Views...
  • Page 198 Price Note Description Part Code Code MODEL: ASFU-24A Left Decoration Plate 261124172 Shaft of Louver I 10512025 Swing Louver Fixer 13324232 Louver Support 24212020 Louver Fixer 24222016 Louver 105124042 Shaft of Louver II 10512026 Right Decoration Plate 261124212 Left Swing Motor Fixer 26152007 Front Panel 1532414...
  • Page 199 Price Note Description Part Code Code MODEL: ASFU-24A Axes Connector 73012403 Motor Fixing Plate 1332426 Front Snail Shell 22202031 Rear Snail Shell 22202032 Rear Side Plate 1302430 Motor Support 1702410 Filter 11122012 Water Lead Plate 1362401 Front Grill 22412011 Front Grill Clip 2 26252003 Remote Controller Y512 305125063...
  • Page 200 MAINTENANCE 3)Model: ASFU-36A ASFU-42A ASFU-48A Exploded Views...
  • Page 201 Price Note Description Part Code Code MODEL: ASFU-36A, ASFU-42A, ASFU-48A 261124151 Left Decoration Plate 261124152 42, 48 10512025 Shaft of Louver I 0133241801 Swing Louver Fixer 0133241802 42, 48 24212019 Louver Support 24212018 Louver Fixer 10512026 Shaft of Louver II 105124081 Louver 105124082...
  • Page 202 Price Note Description Part Code Code MODEL: ASFU-36A, ASFU-42A, ASFU-48A 1412408 Cover of Electric Box 10319051 Centrifugal Fan Rotary Axis 73012402 33010037 Capacitor CBB611A 6uF/500V Capacitor Fixer Motor FN150A 15012405 1722410 Motor Fixer 01702409 36, 42 Motor Clamp 01702405 73012403 Axes Connector Motor Fixing Plate 1332425...

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