Assembly Instructions - SOLE E95 Owner's Manual

ASSEMBLY INSTRUCTIONS

1
INCLINE RAIL & CONSOLE MAST
1. Install the Incline Rail Assembly (2) into the U-channel bracket of the
Main Frame (1). Secure with the six bolts & associated hardware as
follows: From the sides install two Hex Head Bolts (133) with two
Flat Washers (164) and two Nylon Nuts (157). From the top install
four Hex Head Bolts (135), four Split Washers (182), four Flat
Washers (170), and four Star Washers (183), and tighten with the
Wrenches provided (184 & 187).
2. Connect the three wire harness (48) to the female receiver cable
coming from the Incline rail assembly (2). Connect the Three pin
position Sensor connec- tor (49) to the female receiver coming from
the Incline rail assembly (2). Mate red, white, and black wires
together.
3. Locate the Console Mast (12) and Console Mast Cover (96) and
slide the cover onto the mast as far as it will go. Make sure the
Console Mast Cover is facing the correct way. At the top opening of
the Main Frame of the ellipti- cal is a Computer Cable (50). Secure
the free end of the twist tie that exits the bottom of the console mast
(12) to this cable. Pull the opposite end of this twist tie up through
the Console Mast (12) until the cable exits the top.
Install the Console Mast (12) into the receiving bracket on the top of
the Main Frame (1). Pull slightly on the Computer Cable at the top of
the mast while installing. This will ensure the cable does not get
pinched and shorted during Console Mast Assembly.
4. Put one Split Washer (180) onto the Long Hex Head Bolt (125) and
install through the left side of the receiving bracket into the Console
Mast (12). Put the two Curved Washers (181) onto the two Short
Hex Head Bolts (132) and install through the front of the console
mast. Using Wrench (184), tighten the (132) bolts first, then the
(125) bolt, and lastly the fourth bolt, which is pre-installed, firmly. These bolts should be
tightened as much as you possibly can. This is the main joint of the unit. If not tightened
sufficiently, this could lead to noise and instability issues.
5. Plug all of the connectors into the back of the console; Computer Cable (50), two Hand
pulse Cables (57 & 57-1), Resistance switch wire (60) and Incline switch wire (61). Secure
the Console (45) on the console mounting plate with four Phillips Head Screws (141) using
the screw driver (186). Note: there will be an empty four pin port on the back of the console.
This model doesn't use this port.
2
LOWER HANDLE BAR ARMS
1. Install two Wave Washers (175) onto the Left and Right sides of the
Handle Bar axle.
2. Slide the Left (13) and Right (14) lower arms onto the appropriate
side of the axle. The arms have a small sticker on them indicating L
(left) and R (right). Make sure the handlebars are facing the correct
direction – see illustration.
3. Install two Flat Washers (165) onto the two Hex Head Bolts, (132)
and install and tighten in the threaded holes in the ends of the axle
with a wrench (187).
4. Untie the wire holding the Sleeve Spacer (24) in place on the
rod-end of the Lower Handle Bar Arms (13 & 14). Align the hole in
the rod ends with the hole in the brackets of the left and right Handle Bar (13 & 14). The end
of connect- ing arms should be positioned inside the Handle Bar bracket. Secure with a Hex
Head bolt (134), Flat Washer (170) and Nylon Nut (159) by using the Wrenches provided
(184 & 187)
9
HARDWARE STEP 1
#125. 3/8" x 2-1/4"
Hex Head Bolt (1 pcs)
#132. 3/8" x 3/4"
Hex Head Bolt (2 pcs)
#133. 3/8" x 1-1/2"
Hex Head Bolt (2 pcs)
#135. 5/16" x 2-1/4"
Hex Head Bolt (4 pcs)
#141. M5 x 10mm
Phillips Screw (4 pcs)
#157. 3/8" x 7T
Nylon Nut (2 pcs)
#164. 3/8" x 19 x 1.5T
Flat Washer (2 pcs)
#170. 5/16" x 20 x 1.5T
Flat Washer (4 pcs)
#180. 3/8" x 2T
Split Washer (1 pc)
#181. 3/8" x 23 x 2T
Curved Washer (2 pcs)
#182. Ø 5/16" x 1.5T
Split Washer (4 pcs)
#183. Ø 5/16"
Star Washer (4 pcs)
HARDWARE STEP 2
#132. 3/8" x 3/4"
Hex Head Bolt (2 pcs)
#134. 5/16" x 1-1/4"
Hex Head Bolt (2 pcs)
#159. 5/16" x 7T
Nyloc Nut (2 pcs)
#165. 3/8" x 30 x 2T
Flat Washer (2 pcs)
#170. 5/16" x 20 x 1.5T
Flat Washer (2 pcs)
#175. Ø25
Wave Washer (4 pcs)