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OIL FIRED FURNACE
INSTALLER / SERVICE TECHNICIAN:
USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION
AND SERVICING OF THE FURNACE AND KEEP THE DOCUMENT
NEAR THE UNIT FOR FUTURE REFERENCE.
HOMEOWNER:
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE
REFERENCE.
Printed in Canada
Printed on 100% recycled paper
UPFLOW
OLR105
OLR160
OLF105
NOLF105
Models:
OLR105A12D
OLR160B20C
OUF105A12C
OUF160B18C
OLF105A12C
NOLF105A12D
NOUF105A12D
OUF105
OUF160
NOUF105
Caution: Do not tamper with the
unit or its controls.
Call a qualified service technician.
Manufactured by:
Dettson Industries inc.
3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L 1V8
2010-11-15
X40083 Rev. Z
445 01 4083 22
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Related Manuals for ICP OLR105A12D
Summary of Contents for ICP OLR105A12D
- Page 1 OIL FIRED FURNACE Models: UPFLOW OLR105A12D OLR160B20C OUF105A12C OUF160B18C OLF105A12C NOLF105A12D NOUF105A12D OLR105 OLR160 OUF105 OUF160 NOUF105 OLF105 NOLF105 Caution: Do not tamper with the INSTALLER / SERVICE TECHNICIAN: unit or its controls. USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION Call a qualified service technician.
- Page 2 PART 1 INSTALLATION SAFE INSTALLATION REQUIREMENTS SAFETY CONSIDERATIONS THE INSTALLATION OF OIL FIRED HEATING UNITS WARNING SHALL BE IN STRICT ACCORDANCE WITH THE REGULATIONS OF THE AUTHORITIES HAVING Installation or repairs performed by unqualified JURISDICTION. IN CANADA CSA B139 AND IN THE persons can result in hazards to them and others.
- Page 3 Before servicing, allow furnace to cool. Always shut off 1.2.2 Freezing Temperature and Your Structure electricity and fuel to furnace when servicing. This will prevent electrical shock or burns; WARNING Seal supply and return air ducts; Freezing temperature warning. The vent system MUST be checked to determine that it is the correct type and size;...
- Page 4 TABLE 1 Minimum Installation clearances from combustible materials (Chimney installation*) OLR105 - OLF105 - NOLF105 LOCATION APPLICATION OLR160 - OUF160 OUF105 - NOUF105 Furnace 2.54 cm (1") 2.54 cm (1") Sides Supply plenum, warm air duct within 6‘ of furnace 2.54 cm (1") 2.54 cm (1") Back...
- Page 5 The notable characteristics of the DV-2000™ system are as CAUTION follows: When the furnace (chimney installation) is vented Certified to use the following materials for ducting the together with other combustion appliances such as a intake air from the terminal to the burner: Schedule 40 water heater, the allowable venting materials for use PVC DWV, Schedule 40 ABS DWV, and ASTM 2729 with those appliances must be investigated (“L”-vent,...
- Page 6 TABLE 3 WARNING Minimum clearances of side-wall vents installation Cuts and abrasion hazard. CANADA AND PORTION OF VENT Always wear protective gloves and eye protection when UNITED STATES handling the vent material. Vent pipe, up to vent terminal* 7.62 cm (3") Vent terminal Zero The process of cutting and fitting the flexible venting...
- Page 7 FIGURE 1.1 FIGURE 1.2 CUT OUTER SLEEVE THREAD SPIN SLEEVE BACK 5” ONTO OUTER SLEEVE FIGURE 1.3 FIGURE 1.4 THREAD SPIN SLEEVE BACK 10” CUT STAINLESS STEEL CORE BACK BY 3” FIGURE 1.5 FIGURE 1.6 INSERT STAINLESS STEEL DRIVE THREE STAINLESS STEEL CORE ONTO BREECH TUBE SCREWS, STARTING NEAR TOP...
- Page 8 FIGURE 1.7 FIGURE 1.8 APPLY THE SEALANT TO THE TUBE END CORRECT BAND OVERLAP FIGURE 1.9 FIGURE 1.10 SEALANT FLOWING TWIST SPIN SLEEVE TIGHTLY INTO OUT FROM UNDER BREECH COLLAR BAND CLAMP AT BREECH SEALANT OUTFLOW FIGURE 1.11 SEALANT FLOWING OUT FROM UNDER BAND CLAMP AT TERMINAL SEALANT OUTFLOW...
- Page 9 FIGURE 1.12 TWIST SPIN SLEEVE TIGHTLY INTO RECESS VENT TERMINAL PRESSURE SWITCH. REFER TO WIRING DIAGRAM FOR ELECTRICAL CONNECTION. FIGURE 1.13 FIGURE 1.14 INSTALL CAULK TO SEAL STABILIZER STABILIZER SHROUD TO THE WALL SHROUD...
- Page 10 Pull the insulation back to expose the corrugated Pull the insulation back to expose the corrugated stainless stainless steel core. steel core; Cut the corrugated stainless steel core back by 7.6 Cut the corrugated stainless steel core back by 76 mm (3") on cm (3") on the IFV Series vent.
- Page 11 1.5.1 General Insert the main body of the terminal through the wall plate so that the end of the terminal extends about Oil furnaces must have an adequate supply of combustion air. It is 50 mm (2") past the outside wall; common practice to assume that older homes have sufficient Install the stabiliser shroud and replace the two infiltration to accommodate the combustion air requirements for the...
- Page 12 Outdoor combustion air kit – chimney venting Additional parts required (not included in VTK kit) The following kit has been certified for use on this 3" elbow fitting as required; appliance. The kit contains an important safety feature, 3" plastic pipe; namely a vacuum relief valve, or VRV.
- Page 13 Installation Code for oil burning equipment requires the Complete oil line connections. installation of a 10 (or less) micron filter in the fuel oil line. ICP requires that this practice be followed in order for the CAUTION lifetime heat exchanger warranty to be kept intact.
- Page 14 WARNING 1.9.1 Electronic air cleaner Wire terminals are provided to direct 115 volts @ 0.5 Amp Fire and explosion hazard. maximum to an Electronic Air Cleaner (EAC). Power will be available to the EAC at all times, so it must incorporate a flow Use only approved heating type oil in this proving switch if it is to be wired into the furnace control box.
- Page 15 WARNING Poisonous carbon monoxide gas hazard. Install evaporator coil on the supply side of the furnace ducting. Evaporator coil installed in return side ducting can cause condensation to form inside heat exchanger resulting in heat exchanger failure. This could result in death, personal injury and/or property damage.
- Page 16 The unit will essentially go into a continuous re- NOTE: With burner relay contact open, the Riello 40- cycling/post-purge mode with no heat being supplied to BF will post-purge when 115 volt power is applied to the the dwelling, which will prompt a service call; burner.
- Page 17 2.3.3 Combustion chamber curing 2.3.6 Vent temperature test Some moisture and binders remain in the ceramic combustion After 5 to 10 minutes of operation, place a thermometer in chambers after fabrication. It is important to clear the chamber the test hole located in the breech pipe; of this residue before testing.
- Page 18 FIGURE 4 2.3.10 DV-2000™ Blocked intake/blocked vent test On side-wall vented furnaces, the DV-2000™ venting system incorporates a safety shutdown system that will shut the burner down before #1 smoke occurs due to the presence of a blocked intake or blocked vent outlet. Test the system as follows: Ensure that the furnace has been running for at least 10 minutes;...
- Page 19 PART 3 MAINTENANCE 3.1) GENERAL The wrap-around radiator can now be cleaned entirely from the front inspection port. The furnace also has external clean- Preventive Maintenance out ports so the soot does not fall into the fan compartment during the cleaning operation. "Preventive maintenance"...
- Page 20 Removing the firepot 3.1.5) Oil filter The firepot is seldom replaced, but when it must be replaced Tank filter one must simply: The tank filter should be replaced as required. Remove the burner; Secondary filter Remove the burner Limit Control; The 10 micron (or less) filter cartridges should be replaced Remove the breech plate;...
- Page 21 PART 4 INFORMATION Model: Serial number: Furnace installation date: Service telephone # - Day: Night: Dealer name and address: START-UP TEST RESULTS Nozzle: Pressure: lbpsi Burner adjustments: Primary air Fine air Drawer assembly Smoke scale: (Bacharach) Gross stack temperature: °F Ambient temperature: °F Chimney draft:...
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Page 22: Technical Specifications
TABLE 4.1 Technical specifications Model : OLR105A12D OLR160B20C RATING AND PERFORMANCE Firing rate (USGPH) 0.50 0.63 0.75 0.72 0.85 0.97 1.14 Input (BTU/h) 70 000 88 200 105 000 100 800 119 000 135 800 159 600 Heating capacity, chimney installation (BTU/h) - Page 23 TABLE 4.2 Technical specifications Model : OUF105A12C & NOUF105A12D OUF160B18C RATING AND PERFORMANCE Firing rate (USGPH) 0.50 0.63 0.75 0.72 0.85 0.97 1.14 Input (BTU/h) 70 000 88 200 105 000 100 800 119 000 135 800 159 600 Heating capacity, chimney installation (BTU/h) 59 800 74 600 87 800...
- Page 24 TABLE 4.3 Technical specifications Model : OLF105A12C & NOLF105A12D RATING AND PERFORMANCE Firing rate (USGPH) 0.50 0.63 0.75 0.72 Input (BTU/h) 70 000 88 200 105 000 100 800 Heating capacity, chimney installation (BTU/h) 59 200 73 000 87 800 Heating capacity, side-w all installation (BTU/h) 59 400 73 200...
- Page 25 FIGURE 5.1 Model: OLR105A12D DNS-0571 Rev. C FIGURE 5.2 Model: OLR160B20C DNS-0573 Rev. C...
- Page 26 FIGURE 5.3 Model: OUF105A12C DNS-0568 Rev. C FIGURE 5.4 Model: OUF160B18C DNS-0572 Rev. D...
- Page 27 FIGURE 5.5 Model : OLF105A12C DNS-0570 Rev. C FIGURE 5.6 Model : NOUF105A12D DNS-0674 Rev. E...
- Page 28 FIGURE 5.7 Model: NOLF105A12D DNS-0676 Rev. D...
- Page 29 FIGURE 6 Wiring diagram, OLR105A12D, OLR160B20C, OUF105A12C, NOUF105A12D, OUF160B18C, OLF105A12C & NOLF105A12D...
- Page 30 COMPONENTS REPLACEMENT PARTS...
- Page 31 PARTS LIST Model: OLR105A12D B50031 B...
- Page 32 PARTS LIST Model: OLR105A12D ITEM PART# DESCRIPTION B30756-02 Complete heat exchanger B30465-02 Top heat exchanger B30518 Combustion chamber B30517 Gasket, heat exchanger B30757 Bottom heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30488 Divider panel...
- Page 33 PARTS LIST Model : OLR160B20C B50032 C...
-
Page 34: Parts List
PARTS LIST Model : OLR160B20C ITEM PART # DESCRIPTION B30786-02 Complete heat exchanger (combustion chamber included) B30596 Top heat exchanger B30531 Combustion chamber (item 7 included) F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30787 Bottom heat exchanger B30532 Gasket, heat exchanger B30534... - Page 35 PARTS LIST Model : OUF105A12C B50033 B...
- Page 36 PARTS LIST Model : OUF105A12C ITEM PART # DESCRIPTION B30756-01 Complete heat exchanger (combustion chamber included) B30465-01 Top heat exchanger B30517 Gasket, heat exchanger B30518 Combustion chamber (item 3 included) B30757 Bottom heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30431...
- Page 37 PARTS LIST Model : OUF160B18C B50034 D...
- Page 38 PARTS LIST Model : OUF160B18C ITEM PART # DESCRIPTION B30786-01 Complet heat exchanger (combustion chamber included) B30597 Top heat exchanger B30531 Combustion chamber (item 5 included) F07O001 Hexagonal flange nut 3/8-16NC brass B30532 Gasket, heat exchanger B30787 Bottom heat exchanger B30619 Rear baffle B30618...
- Page 39 PARTS LIST Model : OLF105A12C B50035 B...
- Page 40 PARTS LIST Model : OLF105A12C ITEM PART # DESCRIPTION B30756-01 Complete heat exchanger (combustion chamber included) B30465-01 Top heat exchanger B30518 Combustion chamber (item 4 included) B30517 Gasket, heat exchanger B30757 Bottom heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30477...
- Page 41 PARTS LIST Model : NOLF105A12D B50037 B...
- Page 42 PARTS LIST Model : NOLF105A12D ITEM PART # DESCRIPTION B30756-01 Complete heat exchanger (combustion chamber included) B30465-01 Top heat exchanger B30518 Combustion chamber (item 4 included) B30517 Gasket, heat exchanger B30757 Bottom heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30477...
- Page 43 PARTS LIST Model : NOUF105A12D B50036 B...
- Page 44 PARTS LIST Model : NOUF105A12D ITEM PART # DESCRIPTION B30756-01 Complete heat exchanger (combustion chamber included) B30465-01 Top heat exchanger B30517 Gasket, heat exchanger B30518 Combustion chamber (item 3 included) B30757 Bottom heat exchanger F07O001 Hexagonal flange nut 3/8-16NC brass F06F015 Washer 1 7/16 zinc B30431...