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ICP OLR Series Installation Instructions And Homeowner's Manual
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ICP OLR Series Installation Instructions And Homeowner's Manual

ICP OLR Series Installation Instructions And Homeowner's Manual

Oil warm air furnace
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OIL WARM AIR FURNACE
Save these instructions for future reference.
Printed in Canada
OLR
OLF
Models:
OLR105A12B
OLR160B20B
OUF105A12B
OUF160B18B
OLF105A12B
NOLF105A12B
NOUF105A12B
NOUF160B18B
Part 1, installation....................
Part 2, operation.....................
OUF
Part 3, maintenance................
Part 4, information...................
Wiring diagram.......................
Parts list................................
Manufactured by:
ICP Corporation (Canada)
3400 Blvd Industriel Sherbrooke PQ Canada
Caution : Do not tamper with
the unit or its controls.
Call a qualified service
technician.
2000/11/23

TABLE OF CONTENTS

X40030 Rev. i
445 01 4030 05
3
19
23
26
27
34
35

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Summary of Contents for ICP OLR Series

  • Page 1: Table Of Contents

    Part 3, maintenance……………. Part 4, information…………….… Technical specifications………... Wiring diagram……………….…. Parts list……………………….…. Manufactured by: ICP Corporation (Canada) 3400 Blvd Industriel Sherbrooke PQ Canada OIL WARM AIR FURNACE Caution : Do not tamper with the unit or its controls. Call a qualified service Save these instructions for future reference.

  • Page 2: Part 1 Installation

    PART 1 INSTALLATION CAUTION SAFETY CONSIDERATIONS INSTALLATION OF OIL FIRED HEATING UNITS SHALL ACCORDANCE WITH SAFE INSTALLATION REGULATION AUTHORITIES HAVING REQUIREMENTS JURISDICTION AND THE CAN/CSA B139 OR USA/NFPA NO.31-1992 INSTALLATION CODE FOR OIL BURNING EQUIPMENT. WARNING WARNING DO NOT OPERATE FURNACE IN A CORROSIVE ATMOSPHERE CONTAINING CHLORINE, FLUORINE Installation or repairs made by unqualified OR ANY OTHER DAMAGING CHEMICALS.
  • Page 3 a. This furnace is NOT approved for installation in potentially dangerous fire or smoke, you should mobile homes, trailers or recreation vehicles. have fire smoke detectors listed b. You must have a sufficient supply of fresh air for Underwriters Laboratories installed and maintained combustion and ventilation to the area in which the in the building or dwelling (see Note below).
  • Page 4 a. Turn off main water supply into the structure and 3.1) Location: drain the water lines if possible. Open faucets in appropriate areas. Locate the furnace as closely as possible to the b. Have someone check the structure frequently chimney or vent terminal, providing ample clearance to during cold weather to make sure it is warm enough permit easy accessibility for cleaning the inside of the to prevent pipes from freezing.
  • Page 5 Additionally, the liner must be insulated according to the Failure to properly vent this furnace can insulating procedure recommended result in property damage, personal injury manufacturer of the liner. and/or death. WARNING WARNING Side-wall Vented: Using the Beckett AFII or Riello 40-BF burner with the Poison carbon monoxide gas hazard integral pre and post purge controls, the system can be side-wall vented with the new DV-2000™...
  • Page 6 Applying the Table: Notes: Thermal resistance values for typical chimneys are as follows: If a furnace with 0.60 USGPH nozzle is to be connected to a 20 ft. tall clay-lined masonry chimney, the thermal resistance of this chimney type is R2, which is less than •hr •°F / Btu): clay-lined masonry, A-vent R2 (2 ft R6.
  • Page 7 c. within 6 feet of a window or door, or mechanical air Stainless Steel Screws Self tapping stainless steel screws supply inlet to any building, including soffit openings; d. above a gas meter/regulator assembly within 3 feet Insulated flexible venting - DV-2000™: of a vertical centerline of the regulator;...
  • Page 8 FIGURE # 1.1 FIGURE # 1.2 CUT OUTER SLEEVE BACK 5” THREAD SPIN SLEEVE ONTO OUTER SLEEVE FIGURE # 1.3 FIGURE # 1.4 THREAD SPIN SLEEVE BACK 10” CUT STAINLESS STEEL CORE BACK BY 3” FIGURE # 1.5 FIGURE # 1.6 INSERT STAINLESS STEEL DRIVE THREE STAINLESS STEEL CORE ONTO BREECH TUBE...
  • Page 9 Connection to the furnace breech - DV-2000™: the seal strip around once, allow 1/2” overlap and tear off the residual length (see figure #1.7). 1. Remove the standard breech plate by removing the brass nuts. 10. Break the residual length of seal strip in to 3 equal parts and stuff them onto the screw heads of the 2.
  • Page 10 FIGURE # 1.7 FIGURE # 1.8 CORRECT BAND OVERLAP APPLY THE SEALANT TO THE TUBE END FIGURE # 1.9 FIGURE # 1.10 SEALANT FLOWING TWIST SPIN SLEEVE TIGHTLY INTO OUT FROM UNDER BREECH COLLAR BAND CLAMP AT BREECH SEALANT OUTFLOW FIGURE # 1.11 SEALANT FLOWING OUT FROM UNDER BOND CLAMP AT TERMINAL...
  • Page 11 equally spaced around the circumference of the downward slope of the terminal, in the direction stainless steel core, starting with the first screw at from the inside to the outside. top dead center. Start the drill point of the screws in the valleys of the corrugations at 3/8”-5/8”...
  • Page 12 FIGURE # 1.12 TWIST SPIN SLEEVE TIGHTLY INTO RECESS VENT TERMINAL PRESSURE SWITCH. REFER TO WIRING DIAGRAM FOR ELECTRICAL CONNECTION. FIGURE # 1.13 FIGURE # 1.14 INSTALL CAULK TO SEAL STABILIZER STABILIZER SHROUD TO THE WALL SHROUD...
  • Page 13 Connection of combustion air piping to the terminal The following areas or types of structures may contain - DV-2000™: or have exposure to the substances listed below. The installation must be evaluated carefully as it may be Refer to Part 1, section 5.3, Outdoor Combustion Air – necessary to provide outside air for combustion.
  • Page 14 CAS-2B Components (except air duct) for the Procedure for Beckett AFG burner. The kit includes the intake Cementing Joints ASTM D-2855 terminal, vacuum relief valve (VRV) and special air boot connection with integral air adjustment means for the Additional parts required (not included in VTK kit): AFG burner.
  • Page 15 Riello 40-BF burner: BURNER INSTALLATION Fully insert the female end of the 2” 90° street elbow Mounting the burner: into the combustion air fitting on top of the burner. Fasten securely with 3 self-tapping sheet metal screws. a. The warm air furnace burner mounting plate has a Cement the 2”...
  • Page 16 Wire equipment requires the installation of a 10 the thermostat and condensing unit contactor as micron (or less) filter in the fuel oil line. ICP indicated in figure #6. requires that this practice be followed in order to keep the lifetime heat exchanger warranty intact.
  • Page 17 WARNING WARNING 8.4) Ductwork and Filter: Installation: Poison carbon monoxide gas hazard. Design and install air distribution system to comply with Air Conditioning Contractors of America manuals or Do NOT draw return air from inside a other approved methods that conform to local codes closet or utility room.

  • Page 18: Part 2, Operation

    PART 2 OPERATION 7. After fan-limit control heats up to the factory set MANUAL OPERATION SWITCHES point, the circulating air blower starts. 8. The circulating air blower, burner motor and ignition FIGURE # 3 transformer remains on until the thermostat is satisfied.
  • Page 19 10. During the post-purge cycle, the fan-limit control BI- metal cools down to the factory set point of 90 2.4) Sequence of operation – internal degrees Fahrenheit, and the circulating air blower furnace controls (All models) : turns off. No call for heating or cooling: NOTE: With burner relay contact open, the Riello 40- Power is available to the Electronic Air Cleaner (EAC) BF will post-purge when 115 volt power is applied to the...
  • Page 20 should flow absolutely free of white streaks or bubbles 3. The differential pressure setpoint of the pressure to indicate that no air is being drawn into the suction switch is not exceeded and the thermostat circuit side of the oil piping and pump. Tighten the bleed screw remains closed until the call for heat has ended.
  • Page 21 minutes duration. The exhaust will have a pungent odor fan speed, investigate for ductwork restriction(s), and produce a white cloud of steam. dirty or improper air filter, or overfiring caused by excessive pump pressure, or inproper nozzle sizing. 3.4) Perform the smoke / CO2 test: 3.6) Fan limit adjustment: 1.

  • Page 22: Part 3, Maintenance

    Test, and allow the 1.5% CO2 operating headroom 3.8) DV-2000™ Blocked intake / blocked required by the instructions. vent test: 5. If the burner still does not shut down before a #1 For side-wall venting the furnace the DV-2000™ smoke occurs, check for blockage of the pressure venting system incorporates a safety shutdown system hose, or at the hose connection points.
  • Page 23 find that a 36” long flexible hose attachment will be Flooding of the fire pot: helpful to reach into the back of the radiator; a piece of 1/2” flexible gas connector, or a piece of 1/2” liquid-tight Flooding can occur when the oil primary control has vinyl jacket metallic electrical conduit works well as a been reset a number of times in a no-heat situation.
  • Page 24 9. Pull the old sealing gasket down off the flange of be removed to check the retention head and to check the upper heat exchanger half. for proper “Z” dimension with the Beckett “T” gauge supplied with every burner. Check for any sign of oil 10.

  • Page 25: Part 4 Information

    PART 4 INFORMATION Model : Serial number: Date of installation of the furnace : Service telephones - day : Night : Dealer’s name and address : RESULT OF START-UP TEST Nozzle: Pressure : lbpsi Burner adjustments : Primary air Fine air Draw Assembly Smoke scale : (Bacharach)

  • Page 26: Technical Specifications

    TABLE # 4.1 Technical specifications Model : OLR OLR105A12B OLR160B20B RATING AND PERFORMANCE Firing rate 0.85 0.97 1.14 Pump pressure (PSIG) Input (BTU/h) 70 000 88 200 105 000 100 800 119 000 135 800 159 600 Heating capacity, chimney installation (BTU/h) 59 200 73 000 87 800...
  • Page 27 TABLE # 4.2 Technical specifications Model : OUF / NOUF OUF105A12B / NOUF105A12B OUF160B18B / NOUF160B18B RATING AND PERFORMANCE Firing rate 1.14 Pump pressure (PSIG) Input (BTU/h) 70 000 88 200 105 000 100 800 119 000 135 800 159 600 Heating capacity, chimney installation (BTU/h) 58 900 73 500...
  • Page 28 TABLE # 4.3 Technical specifications Model : OLF / NOLF OLF105A12B / NOLF105A12B RATING AND PERFORMANCE Firing rate Pump pressure (PSIG) Input (BTU/h) 70 000 88 200 105 000 100 800 Heating capacity, chimney installation (BTU/h) 59 200 73 000 87 800 Heating capacity, side-w all installation (BTU/h) 59 400...
  • Page 29 FIGURE # 5.1 Model: OLR105A12B DNS-0571 Rev. B FIGURE # 5.2 Model: OLR160B20B DNS-0573 Rev. B...
  • Page 30 FIGURE # 5.3 Model: OUF105A12B DNS-0568 Rev. C FIGURE # 5.4 Model: OUF160B18 DNS-0572 Rev. C...
  • Page 31 FIGURE # 5.5 Model : OLF105A12B DNS-0570 Rev. B FIGURE # 5.6 Model: NOUF105A12B DNS-0674 Rev. C...
  • Page 32 FIGURE # 5.7 Model: NOUF160B18B DNS-0675 Rev. D FIGURE # 5.8 Model: NOLF105A12B DNS-0676 Rev. C...

  • Page 33: Wiring Diagram

    FIGURE # 6 Wiring diagram, OLR105A12B, OLR160B20B, OUF105A12B, NOUF105A12B, OUF160B18B, NOUF160B18B, OLF105A12B & NOLF105A12B DNS-0447 Rev. I...

  • Page 34: Parts List

    PARTS LIST Model : OLR105A12B Serial # > 264 000 DNS-0564 Rev. D ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30756-02 Fan limit control R02I005 Top heat exchanger B30465-02 Transformer 120/24 VAC / 40 VA K03040 Combustion chamber B30414 Relay SPDT 24VAC L01H009...
  • Page 35 PARTS LIST Model : OLR160B20B Serial # > 264 000 DNS-0567 Rev. D ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Front panel ass'y B30782-01 Complet heat exchanger B30786-02 Front panel insulation B30780 Top heat exchanger B30596 Combustion chamber B30584 Washer, peep hole B30752 Hexagonal flange nut 3/8-16NC brass F07O001...
  • Page 36 PARTS LIST Model : OUF105A12B Serial # > 264 000 DNS-0563 Rev. D ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30756-01 Terminal strip, 6 positions L05F011 Top heat exchanger B30465-01 Electrical box cover (without cosmetic) B40085 Gasket, heat exchanger B30517 Relay SPDT 24VAC L01H009...
  • Page 37 PARTS LIST Model : OUF160B18B Serial # > 264 000 DNS-0566 Rev. D ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30786-01 Hexagonal nut 3/8-16NC brass F07F024 Top heat exchanger B30597 32A 5" breech plate B30646 Combustion chamber B30584 32B 4"...
  • Page 38 PARTS LIST Model : OLF105A12B Serial # > 264 000 DNS-0565 Rev. D ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Electrical box B30514 Complet heat exchanger B30756-01 Rocker switch SPST L07F003 Top heat exchanger B30465-01 Fan limit control R02I005 Combustion chamber B30414 Transformer 120/24 VAC / 40 VA K03040...
  • Page 39 PARTS LIST Model : NOUF105A12B Serial # > 264 000 DNS-0681 Rev. B ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30756-01 Transformer 120/24 VAC / 40 VA K03040 Top heat exchanger B30465-01 Fan limit control R02I005 Gasket, heat exchanger B30517 Rocker switch SPST L07F003...
  • Page 40 PARTS LIST Model : NOUF160B18B Serial # > 264 000 DNS-0680 Rev. B ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30786-01 Hexagonal flange nut 3/8-16NC brass F07O001 Top heat exchanger B30597 Electrical box B30514 Combustion chamber B30584 Relay SPDT 24VAC L01H009 Hexagonal flange nut 3/8-16NC brass F07O001...
  • Page 41 PARTS LIST Model : NOLF105A12B Serial # > 264 000 DNS-0679 Rev. B ITEM DESCRIPTION MANUFAC. ITEM DESCRIPTION MANUFAC. Complet heat exchanger B30756-01 Transformer 120/24 VAC / 40 VA K03040 Top heat exchanger B30465-01 Relay SPDT 24VAC L01H009 Combustion chamber B30414 Terminal strip, 6 positions L05F011...

This manual is also suitable for:

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