ICP NTG3/FBF Installation Manual
ICP NTG3/FBF Installation Manual

ICP NTG3/FBF Installation Manual

80+ single stage furnace
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80+
SingleStage
NTG3/FBF& NTC6/GNE
NTN3/NBF& NTN6/NNE
NDN3/NDF& NDN6/GDE
SAFETY
REQUIREMENTS
/X
Recognize safety information.
This is the safety-alert
symbol/.v
X. When you see this symbol on the furnace and in instructions manuals be
alert to the potential for personal injury.
UnderstandthesignalwordsDANGER,
WARNING, orOAUTION.
Thesewordsareusedwiththesafety-alertsymbol.
DANGERidentifiesthe
most serious hazards, those that will result in severe personal injury or death. WARNINGsignifiesahazardthatoouldresultinpersonalinjury
or death.
CAUTION
is used to identify unsafe practices that could result in minor personal injury or product and property damage.
Installing and servicing heating equipment can be hazardous due to gas and electrical components.
Only trained and qualified personnel
should install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be
performed by trained service personnel.
When working on heating equipment,
observe precautions
in the literature, on tags, and on labels
attached to or shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) NFPA No.
54/ANSIZ223.1.
In Canada, refer to the current edition of the National Standard Canada CAN/CGA-B149.1-
and .2-M91 Natural Gas and
Propane Installation Codes (NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjust-
ment procedures and service calls.
These instructions
cover minimum requirements
and conform to existing national standards and safety codes.
In some instances, these
instructions
exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction
practices.
We require these instructions
as a minimum for a safe installation.
Manufactured
by:
International
Comfort
Products
Corporation
(USA)
Lewieburg,
TN USA 37091
Contents
1.Safe InstallationRequirements ................
3
2. Installation...............................
4
3. Combustion & Ventilation Air .................
7
4. GasVentInstallation .......................
9
5. Horizontal V enting .........................
10
6. MasonryChimney Ventingwith OptionalKit ......
11
7. GasSupplyand Piping ......................
12
8. Electrical W iring .........................
15
9. DuctworkandFilter (Upflow/Horizontal)......
16
10. Ductwork and Filter (Downflow)............
17
11. ChecksandAdjustments .................
19
12. FurnaceMaintenance....................
21
13. Tech Supportand Parts ..................
22
Fire or Explosion hazard.
This furnace is not designed for use in mobile
homes, trailers or recreational vehicles.
Such use could result in death, bodily injury
and/or property damage.
Printed in U.S.A.
LP1
3/4/2002
441 01 2603 02

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Summary of Contents for ICP NTG3/FBF

  • Page 1 NTG3/FBF& NTC6/GNE NTN3/NBF& NTN6/NNE SingleStage NDN3/NDF& NDN6/GDE SAFETY REQUIREMENTS Recognize safety information. This is the safety-alert symbol/.v X. When you see this symbol on the furnace and in instructions manuals be alert to the potential for personal injury. UnderstandthesignalwordsDANGER, WARNING, orOAUTION.
  • Page 2 START-UP CHECK SHEET (Keep this page for future reference) Dealer Name: Address: Business Card Here City, State(Province), Zip or Postal Code: Phone: Owner Name: YES _1 NO _1 Drip-Leg Upstream of Gas Valve? Address: Noel Condensate Drain Connected? YES [_ City, State(Province), Zip or Postal Code: NO_1...
  • Page 3: Safe Installationrequirements

    1. Safe Installation Requirements There can be numerous sources of fire or smoke in a building or dwelling. Fire or smoke can cause serious bodily injury, death, and/or property damage. Therefore, in order to alert Installation or repairs made by unqualified persons can people of potentially dangerous...
  • Page 4: Installation

    2. Installation Locationand Clearances If furnace is a replacement, it is usually best to install the furnace Poison carbon monoxide gas hazard. where the old one was. Choose the location or evaluate the exist- If this furnace is replacing a previously common-vented ing location based upon the minimum...
  • Page 5 Upflow Dimensions and Clearances (NTC6/GNE & NTN6/NNE) 150,000BTU ONLY Air BaffleDO NOT REMOVE MINIMUM CLEARANCES COMBUSTIBLE MATERIALS FOR ALL UNITS REAR FRONT 3" (75mm)* Recommended For Service 30" (760mm) ALL SIDES Of SUPPLY PLENUM 1" (25mm) SIDES VENT Single Wall Vent 6"...
  • Page 6 Figure 3 Dimensions and Clearances (Downflow) MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL UNITS REAR FRONT 3" For Service 30" ALL SIDES Of SUPPLY PLENUM 1" SIDES VENT Single Wall Vent 6" Type B-1 Double Wall Vent 1" TOP OF FURNACE 1"...
  • Page 7: Combustion & Ventilation Air

    Horizontal Furnace Installation Thirty inches (30") is recommended between the front of the fur- nace and adjacent construction or other appliances. This should be maintained for service clearance. IMPORTANT Keep all insulating materials clear from Iouvered door. Insulating NOTE: Inspect unit rating plate to be certain model number be- materials may be combustible.
  • Page 8 The following areas o rtypes ofstructures may contain o rhave e x- ConfinedSpace Installation posure t othesubstances listed below. The installation must b e NOTE: A confined space is defined as an area with less than 50 evaluated carefully asitmay benecessary toprovide o utside a ir forcombustion.
  • Page 9 i l FreeAre0 Adjoining rooms can be considered part of an unconfined area if there are no doors between rooms. MinimumFreeArea Requiredfor Each Opening An attic or crawl space may be considered an unconfined space BTUH Rd Duct provided there are adequate ventilation openings directly...
  • Page 10: Horizontal V Enting

    Vent Check Poison carbon monoxide gas hazard. If this furnace is replacing a previously common- Vent Pipe "_ Draft Hood vented furnace, it may be necessary to resize the existing chimney liner or vent to prevent over sizing Typical Water Heater Match problems for the other remaining appliances(s).
  • Page 11: Masonrychimney Ventingwith Optionalkit

    6. Masonry Chimney Venting with Optional Kit Upflow/Horizontal (USA ONLY) Not recommended for Downflow Furnaces Chimney Inspection NTN3, FBF & NBF furnaces in a horizontal left hand applica- tion you will need to mount the pressure switch to the side of All masonry chimney construction...
  • Page 12 7. Gas Supply and Piping Table Orifice Sizes (below 2000') Poison carbon monoxide gas, fire and explosion hazard. Manifold Spacif- Heating Value Orifice Size (BTU par Models designated for Natural Gas are to be used with (Drill #) Type Pressure Gravity Cubic Ft.) Natural Gas ON LY,unless properly converted to use with...
  • Page 13 MANIFOLD PRESSUREAND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS NATURAL GAS MEAN ELEVATION FEET ABOVE LEVEL HEATING VALUE 0 to 2000 3000 4000 5000 6000 7000 BTU/CU. 1999 2999 3999 4999 5999 6999 8000 3.5" wc 3.5" wc 3.5" wc 3.5" wc 3.5"...
  • Page 14 8. Reassemble allparts i nreverse orderas r emoved. Be sureto Measure pipe length from gas meter or LP second stage reg- engage the main burner orifices i ntheproper opening i nthe ulator. burners. 9. After r eassembling, turn gasonandcheck a lljoints forgas leaks u sing asoapy s olution.
  • Page 15: Electrical W Iring

    8. Electrical Wiring Electrical Connections (Upflow/Horizontal) Electrical shock hazard. Turn OFF electrical power at fuse box or service panel 115V, 60Hz before making any electrical connections and ensure a proper ground connection is made before connecting NEUT. line voltage. Connection Failure to do so can result in death, personal injury and/or property damage.
  • Page 16: Ductworkandfilter (Upflow/Horizontal)

    Fan Timer Connections Fuse 25-22-68 9. Ductwork and Filter (Upflow/Horizontal) When the furnace is located in an area near or adjacent to the liv- ing area, the system should be carefully designed with returns to minimize noise transmission through the return air grille.
  • Page 17: Ductwork And Filter (Downflow)

    Ductwork installed in attic, or exposed to outside tempera- NOTE: The 20 x 25" standoff filter rack gives more filter area but tures requires a minimum of 2" of insulation with outdoor type does not provide more air. To achieve 2000 CFM a bottom return or 2 side returns...
  • Page 18 Set the base overthe opening in the floor, centering the open- Figure 19 Exploded View of Base for ing in the base over the opening in the floor. Fasten the base Downflow Cased Coil floor with screws nails. Figure Figure Drop the plenum through the opening...
  • Page 19 With filter rack pushed back, insert front end with flange 1/4" into position and push into front slot. with filter rack pushed as Figure 23 Filter Installation far forward as it will go, bend 1/4" flange flange up 3/4" 90 °. See Figure 22. NOTE: Plenum must be fitted...
  • Page 20 Adjust Pilot Burner Changing BlowerSpeed The furnace has a pilot flame to light the main burner. The flame should surround 3/8" 1/2" of the flame rod. See Figure 24. To adjust, remove cap from pilot adjusting screw on gas valve. Turn Electrical shock hazard.
  • Page 21: Furnacemaintenance

    Separate speed selections for Heat, Cool, and blower speed using the same blower speed, connect a jumper tween the "Neat" and "Cont" terminals on the electronic fan con- Continuous Fan trol. Connect low speed lead from circulating motor to the "Cont" ter- Note: There should be only ONE motor lead going to the "Heat"...
  • Page 22 Save This Manual For Future Reference Models Models NTN3050FBG1 NBF050B12G1 NTC6050FBG1 GNE050B12G1 NTN3075FBG1 NBF075B12G1 NTC6075FBG1 GNE075B12G1 NTN3075HFG1 NBF075F16G1 NTC6075HFG1 GNE075F16G1 NTN3100KFG1 NBF100F20G1 NTC6100GFG1 GNE100F14G1 NTN3100KJG1 NBF100J20G1 NTC6100KFG1 GNE100F20G1 NTN3100LJG1 NBF100J22G1 NTC6100KJG1 GNE100J20G1 NTN3125KJG1 NBF125J20G1 NTC6125KJG1 GNE125J20G1 NTN3125LJG1 NBF125J22G1 NTC6150KJG1 GNE150J20G1 NTG3050FBG1 FBF050B12G1 NTN6050FBG1...
  • Page 23 ManufacturersNumber (Mfr No-See RatingPlate) ALL Models Specifications NTN305OFB/ NTN3075FB/ NTN3075HF/ NTN31OOKF/ NTN31OOKJ/ NTN31OOLJ/ NTN3125KJ/ NTN3125LJ/ NBFO5OB12 NBFO75B12 NBFO75F16 NBFIOOF20 NBFIOOJ20 NBFIOOJ22 NBF125J20 NBF125J22 NTG305OFB NTG3075FB NTG3075HF NTG31OOKF NTG31OOLJ/ NTG3125KJ/ NTG3125LJ/ /FBFO5OB12 /FBFO75B12 /FBFO75F16 /FBFIOOF20 FBFIOOJ22 FBF125J20 FBF125J22 General Input (Btuh) 50,000 75,000 75,000...
  • Page 24 ManufacturersNumber (Mfr No-See RatingPlate) ALL Models Specifications NDN305OFB/ NDN3075FB/ NDN3075HF/ NDN31OOGF/ NDN31OOKF/ NDN3125KJ/ NDFO5OB12 NDFO75B12 NDFO75F16 NDFIOOF14 NDFIOOF20 NDF125J20 General Input (Btuh) 50,000 75,000 75,000 100,000 100,000 125,000 Output(Btuh) 40,000 61,000 61,000 81,000 81,000 102,000 Temp. Rise (F) 30-60 40-70 40-70 40-70 40-70...
  • Page 25 ManufacturersNumber (Mfr No-See RatingPlate) ALL Models Specifications NTC605OFB/ NTC6075FB/ NTC6075HF/ NTC6100GF/ NTC6100KF/ NTC6100KJ/ NTC6125KJ/ GNEO50B12 GNEO75B12 GNEO75F16 GNE100F14 GNEIOOF20 GNEIOOJ20 GNE125J20 NTN605OFB/ NTN6075FB/ NTN6075HF/ NTN6100KF/ NTN6100KJ/ NTN6125KJ/ NNEO50B12 NNEO75B12 NNEO75F16 NNEIOOF20 NNEIOOJ20 NNE125J20 General Input (Btuh) 50,000 75,000 75,000 100,000 100,000 100,000 125,000...
  • Page 26 ManufacturersNumber (Mfr No-See RatingPlate) ALL Models Specifications NTC615OKJ/ NDN605OFB/ NDN6075FB/ NDN6075HF/ NDN61OOGF/ NDN61OOKF/ NDN6125KJ/ GNE15OJ20 GDEO5OB12 GDEO75B12 GDEO75F16 GDEIOOF14 GDEIOOF20 GDE125J20 General Input (Btuh) 150,000 50,000 75,000 75,000 100,000 100,000 125,000 Output(Btuh) 120,000 40,000 61,000 61,000 81,000 81,000 102,000 Temp. Rise (F) 45-75 30-60 40-70...
  • Page 27 CIRCULATION AIR BLOWER DATA NTG3050FB/FBF050B12, NTN3050FB/NBF050B12, NTG3075FB/FBF075B12, NTN3075FB/NBF075B12 & NTC6050FB/GNE050B12, NTN6050FB/NNE050B12, NTC6075FB/GNE075B12, NTN6075FB/NNE075B12 Delivery in Cubic Feet per Minute (C.RM.) Air Delivery in Liters Per Second (L/S) (Furnace Rated @0,5" WC ESP) (Furnace Rated @0.5" WC ESP) HIGH HIGH 1015 1394 _"...
  • Page 28 NTN3125KJA/NBF125J20A, NTG3125KJA/FBF125J20A & NTC6125KJ/GNE125J20, NTC6125KJ/GNE125J20 Air Delivery in Cubic Feet per Minute (C.F.M,) Air Delivery in Liters Per Second (L/S) (Furnace Rated @0,5" WC ESP) (Furnace Rated @0,5" WC ESP) MED L MED H HIGH MED L MED H HIGH 1264 1520 1841...
  • Page 29 NDN3100KF/NDF100F20 & NDN6100KF/GDE100F20 Air Delivery in Cubic Feet per Minute (C.F.M.) Air Delivery in Liters Per Second (L/S) (Furnace Rated @0.5" ESP) (Furnace Rated @0.5" WC ESP) MED L MED H HIGH MED L MED H HIGH 1305 1405 1805 2141 1011 '.,.)
  • Page 30 DANGER: ELECTRICAL SHOCK HAZARD LADDER DIAGRAM CONNECTION DIAGRAM DISCONNECT BEFORE SERVICING FIELD 115V-60HZ NEUTRAL > CONNECTION IGNTER SENSOR SPARK _L.s < INTERLOCK °-II' GND. -It, WITCH MODULE ITRANSFORMERI 60HZ COOL '------1K - -_-"_._ .._MOTOR_. 0_oo ,-11 --BL-_PV L U- >...
  • Page 31 13. NTG3/FBF& NTN3/NBF 25-22-27 441 01 2603 02...
  • Page 32 Replacement Parts - NTG3/FBF (Natural Gas) Models - NTG305OFBG1, NTG3075FBG1, NTG3075HFG1, NTG3100GFG1, NTG3100KFG1, NTG3100LJG1, NTG3125KJG1, NTG3125LJG1: & FBF050B12G1, FBFO75B12G1, FBFO75F16G1, FBF100F14G1, FBF10OF2OG1, FBF100J22G1, FBF125J20G1, FBF125J22G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
  • Page 33 Replacement Parts - NTG3/FBF (NaturaI Models - NTG305OFBG1, NTG3075FBG1, NTG3075HFG1, NTG31 OOGFG1, NTG3100KFG1, NTG3100LJG1, NTG31 25KJG1, NTG31 25LJA: & FBFO5OB1 2G1, FBFO75B1 2G1, FBFO75F1 6G1, FBF100F1 4G1, FBF100F2OG1, FBF100J22G1, FBF1 25J20G1, FBF1 25J22A Replacement part supplied will be current active part. For parts not listed, consult place of purchase.
  • Page 34 Replacement Parts - NTN3/NBF (.aturaJ Gas) Models - NTN305OFBG1, NTN3075FBG1, NTN3075HFG1, NTN3100KFG1, NTN31 OOKJG1, NTN3100LJG1, NTN31 25KJG1, NTN3125LJG1: & NBFO50B12G1, NBFO75B12G1, NBFO75F16G1, NBF10OF14G1, NBF1OOF2OG1, NBF1OOJ22G1, NBF125J20G1, NBF1 25J22G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTN3/NBF Part Description...
  • Page 35 Replacement Parts - NTN3/NBF (Natural s, Models - NTN3050FBG1, NTN3075FBG1, NTN3075HFG1, NTN3100KFG1, NTN3100KJG1, NTN3100LJG1, NTN3125KJG1, NTN3125LJG1: & NBF050B12G1, NBF075B12G1, NBF075F16G1, NBF100F14G1, NBF100F20G1, NBF100J22G1, NBF125J20G1, NBF125J22A Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTN3/NBF Part Description...
  • Page 36 14. NDN3/NDF 25-23-14 441 01 2603 02...
  • Page 37 Replacement Parts - NDN3/NDF Models - NDN305OFBG1, NDN3075FBG1, NDN3075HFG1, NDN3100GFG1, NDN3100KFG1, NDN3125KJG1 NDFO50B12G1, NDFO75B12G1, NDFO75F16G1, NDF10OF14G1, NDFIOOF2OG1, NDF125J20G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NDN3/NDF Part Description 050FBG1/ 075FBG1/ 075HFG1/ t00GFG1/ 100KFG1/ 125KJG1/...
  • Page 38 Replacement Parts - NDN3/NDF Models - NDN305OFBG1, NDN3075FBG1, NDN3075HFG1, NDN3100GFG1, NDN3100KFG1, NDN3125KJG1 NDFO50B1 2G1, NDFO75B1 2G1, NDFO75F1 6G1, NDF1 0OF1 4G1, NDFIOOF2OG1, NDF1 25J20G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NDN3/NDF Part Description...
  • Page 39 DANGER: ELECTRICAL SHOCK HAZARD CONNECTION DIAGRAM LADDER DIAGRAM o® DISCONNECT BEFORE SERVICING FIELD II5V-BBHZ NEUTRAL CONNECTION SENSOR #< odl, >J_ r---rl-- _ZNTERLOCK GNOo SWITCH MODULE _Eu-'Y_"_O -- /FXHmJST_ TRANSFORMER "q O nWFR/ i] _ F, - _ -- .._ '9 _c°...
  • Page 40 NTC6/GNE& NTN6/NNE 25-22-29 441 01 2603 02...
  • Page 41 Replacement Parts - NTC6/GNE (Natural Gas) Models - NTC605OFBG1, NTC6075FBG1, NTC6075HFG1, NTC6100GFG1, NTC6100KFG1, NTC6100KJG1, NTC6125KJG1, NTC6150KJG1: GNEO50B12G1, GNEO75B12G1, GNEO75F16G1, GNE100F14G1, GNEIOOF2OG1, GNEIOOJ2OG1, GNE125J20G1 & GNE150J20G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTC6/GNE Part Functional...
  • Page 42 Replacement Parts - NTC6/GNE (Natural Gas) Models - NTC6050FBG1, NTC6075FBG1, NTC6075HFG1, NTC6100GFG1, NTC6100KFG1, NTC6100KJG1, NTC6125KJG1, NTC6150KJG1: GNE050B12G1, GNE075B12G1, GNE075F16G1, GNE100F14G1, GNE100F20G1, GNE100J20G1, GNE125J20G1 & GNE150J20G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTC6/GNE Part Non- Functional...
  • Page 43 Replacement Parts - NTN6/NNE (Natural Gas) Models - NTN605OFBG1, NTN6075FBG1, NTN6075HFG1, NTN61OOKFG1, NTN61OOKJG1, NTN6125KJG1: NNEO5OB12G1, NNEO75B12G1, NNEO75F16G1, NNEIOOF2OG1, NNE1OOJ2OG1 & NNE125J2OG1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTN6/NNE Part Functional 050FBG1/ 075FBG1/ 075HFG1/...
  • Page 44 Replacement Parts - NTN6/NNE (Natural Gas) Models - NTN605OFBG1, NTN6075FBG1, NTN6075HFG1, NTN6100KFG1, NTN6100KJG1, NTN6125KJG1: NNE050B12G1, NNEO75B12G1, NNEO75F16G1, NNE10OF20G1, NNEIOOJ20G1 & NNE125J20G1 Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NTN6/NNE Part Non- Functional 050FBG1/ 075FBG1/ 075HFG1/...
  • Page 45 NDN6/GDE 25-22-37...
  • Page 46 Replacement Parts - NDN6/GDE Models - NDN605OFBG1, NDN6075FBG1, NDN6075HFG1, NDN6100GFG1, NDN6100KFG1, NDN6125KJG1 GDEO5OB12G 1, GDEO75B12G 1, GDEO75F16G1, GDE100F14G1, GDE100F20G 1, GDE125J20G Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NDN6/GDE Part Description 050FBG1/ 075FBG1/ 075HFG1/...
  • Page 47 Replacement Parts - NDN6/GDE Models - NDN605OFBG1, NDN6075FBG1, NDN6075HFG1, NDN6100GFG1, NDN6100KFG1, NDN6125KJG1 GDEO5OB1 2G 1, GDEO75B1 2G 1, GDEO75F1 6G1, GDE100F14G1, GDE100F20G 1, GDE1 25J20G Replacement part supplied will be current active part. For parts not listed, consult place of purchase. NDN6/GDE Part Description...

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