ICP OLR105A12B Installation Instructions And Owner's Manual
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ICP OLR105A12B Installation Instructions And Owner's Manual

ICP OLR105A12B Installation Instructions And Owner's Manual

Oil warm air furnace
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See also: Installation Instructions and Homeowner's Manual
/ii
_
_i _
OLR
OLF
i i¸
OUF
DNS-0562
Rev A
TABLE
OF CONTENTS
Part 1, installation ....................
3
Part 2, operation .....................
19
Part 3, maintenance ................
23
Part 4, information ...................
26
Technical specifications ............ 27
Wiring diagram .......................
34
Parts list ................................
35
c us
OIL WARM AIR FURNACE
Save these instructions
for future
reference.
Printed in Canada
2000/11/23
X40030 Rev. i
445 01 4030 05

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  • Page 1: Table Of Contents

    _i _ i i¸ TABLE OF CONTENTS Part 1, installation ....Part 2, operation ..... Part 3, maintenance ....Part 4, information ....Technical specifications .... 27 Wiring diagram ....... Parts list ........ DNS-0562 Rev A c us OIL WARM AIR FURNACE Save these instructions for future reference.

  • Page 2: Part 1, Installation

    PART 1 INSTALLATION CAUTION SAFE INSTALLATION ii_ii/ii REQUIREMENTS Installation or repairs made by unqualified persons can result in hazards to you and others. Installation MUST conform with codes or, in the absence of local codes, with codes country having jurisdiction. SAFETY LABELLING SIGNAL...
  • Page 3 This furnace is NOT approved for installation potentially dangerous fire or smoke, you should mobile homes, trailers or recreation vehicles. have fire smoke detectors listed Underwriters Laboratories installed and maintained You must have a sufficient supply of fresh air for combustion and ventilation to the area in which the in the building or dwelling (see Note below).
  • Page 4 a. Turnoff mainwatersupplyintothe structure and 3.1) Location: drainthe waterlinesif possible.Openfaucetsin appropriate areas. Locate the furnace as closely as possible to the b. Have someonecheck the structurefrequently chimney or vent terminal, providing ample clearance to during coldweather t omakesureit iswarmenough permit easy accessibility for cleaning the inside of the to prevent p ipes fromfreezing.Suggest t heycalla furnace, the removal of filters, blower, motors, controls qualified s ervice agency, i frequired.
  • Page 5 Additionally, the liner must be insulated according to the insulating procedure recommended result in property damage, personal injury manufacturer of the liner. I Failure to properly vent this furnace can I and/or death, Side-wall Vented: Using the Beckett AFII or Riello 40-BF burner with the Poison carbon monoxide gas hazard integral pre and post purge controls, the system can be...
  • Page 6 Applying the Table: J Notes: Thermal resistance values for typical chimneys are as follows: If a furnace with 0.60 USGPH nozzle is to be connected to a 20 ft. tall clay-lined masonry chimney, the thermal resistance of this chimney type is R2, which is less than R2 (2 ft 2 ohro°F / Btu): clay-lined masonry, A-vent R6.
  • Page 7 Stainless S teel S crews within 6 feet of a window or door, or mechanical air Selftapping stainless s teelscrews supply inlet building, including soffit openings; above a gas meter/regulator assembly within 3 feet Insulated flexible venting - DV-2000TM: of a vertical centerline of the regulator; within 6 feet of any gas service regulator vent The certified venting materials come in 3 lengths, Model...
  • Page 8 FIGURE # 1.1 FIGURE # 1.2 EAD SPIN SLEEVE NTO OUTER SLEEV FIGURE # 1.3 FIGURE # 1.4 FIGURE # 1.5 FIGURE # 1.6...
  • Page 9 Connection to the furnace breech - DV-2000TM: the seal strip around once, allow 1/2" overlap and tear off the residual length (see figure #1.7). Remove the standard breech plate by removing the brass nuts. 10. Break the residual length of seal strip in to 3 equal parts and stuff them onto the screw heads of the Determine which direction the venting will be routed stainless steel self-drilling screws so that the screw...

  • Page 10: Figure #

    FIGURE # 1.7 FIGURE # 1.8 FIGURE # 1.9 FIGURE # 1.10 FIGURE # 1.11...

  • Page 11: Figure #

    equallyspacedaroundthe circumference of the downward slope of the terminal, in the direction stainless steelcore,starting withthefirstscrewat from the inside to the outside. topdeadcenter. S tartthedrillpoint o f thescrews in the valleysof the corrugations a t 3/8"-5/8" back Remove the 2 screws fastening the end cone in fromtheendofthestainless s teelcore.

  • Page 12: Figure #

    FIGURE # 1.12 FIGURE # 1.13 FIGURE # 1.14...
  • Page 13 Connection of combustionair pipingto theterminal The following areas or types of structures may contain . DV.2000TM or have exposure to the substances listed below. The installation must be evaluated carefully as it may be Refer to Part 1, section 5.3, Outdoor Combustion Air - necessary to provide outside air for combustion.
  • Page 14 CAS-2B Components ( except a ir duct)for the Procedure for BeckettAFG burner.The kit includesthe intake ASTM D-2855 Cementing Joints terminal, vacuum relief v alve(VRV) a ndspecial a irboot connection w ithintegral a ir adjustment meansfor the Additional parts required (not included in VTK kit): AFG burner.The CAS-2Bcan be used with 4"...

  • Page 15: Figure #

    Riello 40-BF burner: BURNER INSTALLATION Fully insert the female end of the 2" 90° street elbow Mounting the burner: into the combustion air fitting on top of the burner. Fasten securely with 3 self-tapping sheet metal screws. The warm air furnace burner mounting plate has a Cement the 2"...

  • Page 16: Figure #

    10 thermostat condensing unit contactor micron (or less) filter in the fuel oil line. ICP indicated in figure #6. requires that this practice be followed in order to keep the lifetime heat exchanger warranty intact.
  • Page 17 8.4) Ductwork and Filter: Installation: Poison carbon monoxide gas hazard. Design and install air distribution system to comply with Air Conditioning Contractors of America manuals or draw return from inside other approved methods that conform to local codes closet or utility room.

  • Page 18: Part 2, Operation

    PART 2 OPERATION _ii_i;i_i3i_ii_ii_ii_ii_i_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_ii_i MANUAL OPERATION SWITCHES After fan-limit control heats up to the factory set point, the circulating air blower starts. FIGURE # 3 The circulating air blower, burner motor and ignition transformer remains on until the thermostat satisfied. Also, the solenoid valve remains open. Thermostat is satisfied.
  • Page 19 10.During thepost-purge c ycle, t hefan-limit control B I- metalcoolsdownto the factoryset pointof 90 2.4) Sequence of operation internal degrees Fahrenheit, andthe circulating a ir blower furnace controls (All models) : turnsoff. No call for heating or cooling: Power is available to the Electronic Air Cleaner (EAC) BF will post-purge when 115 volt power is applied to the at all times.
  • Page 20 should flow absolutely free of white streaks or bubbles 3. The differential pressure setpointof the pressure to indicate that no air is being drawn into the suction switchis not exceeded andthe thermostat circuit side of the oil piping and pump. Tighten the bleed screw remains c losed until t hecallforheat h asended.
  • Page 21 minutes d uration. Theexhaust willhavea pungent odor fan speed, investigate for ductwork restriction(s), andproduce a whitecloud ofsteam. dirty or improper air filter, or overfiring caused by excessive pump pressure, or inproper nozzle sizing. 3.4) Perform the smoke / CO2 test: 3.6) Fan limit adjustment: For chimney installations, pierce a test hole in the...

  • Page 22: Part 3, Maintenance

    Test, and allow the 1.5% CO2 operating headroom 3.8) DV-2000 Blocked intake / blocked required by the instructions. vent test: If the burner still does not shut down before a #1 side-wall venting furnace DV-2000 smoke occurs, check for blockage of the pressure venting system incorporates a safety shutdown system hose, or at the hose connection points.
  • Page 23 find that a 36" long flexiblehoseattachment will be Flooding of the fire pot: helpful t o reach intothebackof theradiator; a piece of 1/2"flexible gasconnector, ora pieceof 1/2"liquid-tight Flooding can occur when the oil primary control has vinyljacketmetallic electrical conduit w orkswell as a been reset a number of times in a no-heat situation.
  • Page 24 9. Pulltheold sealing gasket d ownoff the flangeof be removed to check the retention head and to check theupper heatexchanger half. for proper "Z" dimension with the Beckett "T" gauge supplied with every burner. Check for any sign of oil 10.Scrape offanyresidual gasket m aterial offtheheat boiling out of the nozzle and caulking - the solenoid exchanger mating flanges.

  • Page 25: Part 4 Information

    PART 4 INFORMATION Model: Serial number: Date of installation of the furnace : Service telephones - day : Night : Dealer's name and address : RESULT OF START-UP TEST Nozzle: Pressure : Ibpsi Burner adjustments : Primary air Fine air Draw Assembly CO 2 : Smoke scale :...
  • Page 26 TABLE # 4.1 Technical specifications Model : OLR OLR105A12B OLR160B20B RATING PERFORMANCE 0.85 0.97 1.14 Firing rate Pump pressure (PSIG) 100 800 119 000 Input (BTU/h) 70 000 88 200 105 000 135 800 159 600 98 000 59 200...

  • Page 27: Technical Specifications

    TABLE # 4.2 Technical specifications Model : OUF / NOUF OUF105A12B / NOUF105A12B OUF160B18B / NOUF160B18B RATING AND PERFORMANCE 1.14 Firing rate Pump pressure (PSIG) 70 000 88 200 105 000 100 800 119 000 135 800 159 600 Input (BTU/h) 58 900 73 500 86 100...
  • Page 28 TABLE # 4.3 Technical specifications Model : OLF / NOLF OLF105A!2B / NOLF!05A12B RATING AND PERFORMANCE Firing rate Pump pressure (PSIG) 70 000 88 200 105 000 100 800 Input (BTU/h) 59 200 73 000 87 800 Heating capacity, chimney installation (BTU/h) 59 400 73 200 88 200...
  • Page 29 FIGURE # 5.1 Model: OLR105A12B €1" 3/4" 5" DIAM FLUE 32 _ DNS-0571 FIGURE # 5.2 Model: OLR160B20B l/B" 21 3/4 _ 23 3/4" 6" DIAM. FLUE <k 40" DNS-0573 Rev. B...
  • Page 30 FIGURE # 5.3 Model: OUF105A12B 19 5/4" 5" DIAM_ FLUE_ ° °I 1 15.750" DNS-0568 Rev. FIGURE # 5.4 Model: OUF160B18 25" 6" DIAM. FLUEs. , i- 1 8" DNS-0572 Rev C...
  • Page 31 FIGURE # 5.5 Model : OLF105A12B 5" DIAM. FLUE 32" 2,,$" DNS-0570 Rev. FIGURE # 5.6 Model: NOUF105A12B 1/2" 3/4" 5" DIAM, FLUE 15.750" DNS-0674 Rev C...
  • Page 32 FIGURE # 5.7 Model: NOUF160B18B ,_7 'p 3/4" 6" DIAM. FLUE_ /4" DNS-0675 FIGURE # 5.8 Model: NOLF105A12B 1/4" 5/4" 5" DIAM. FLUE 52" DNS-0676 Rev C...

  • Page 33: Wiring Diagram

    FIGURE Wiring diagram, OLR105A12B, OLR160B20B, OUF105A12B, NOUF105A12B, OUF160B18B, NOUF160B18B_ OLF105A12B & NOLF105A12B COOLING HEATING LIMIT HEAT/COOL THERMOSTAT LOW SPEED COMPRESSOR BLOWER SWITCH! CONTACTOR Blower Motor (LOAD) SPDT RELAY TRANSFORMER ELECTRICAL CONNECTION MANDATORY. (DIRECT VENT APPLICATION ONLY) E.A.C. = ELECTRONIC AIR CLEANER N HUM.
  • Page 34 PARTS LIST Model : OLR105A12B Serial # > 264 000 DETAIL "A" DNS-0564 Rev. D B30756-02 limit control R021005 Complet heat exchanger Transformer 120/24 / 40 VA K03040 B30465-02 heat exchanger Combustion chamber B30414 Relay SPDT 24VAC L01H009 B30517 Gasket,...
  • Page 35 PARTS LIST Model : OLR160B20B Serial # > 264 000 DETAIL "A" © DETAIL DNS-0567 Rev D B30782-01 B30786-02 Front panel ass'y Comptet heat exchanger B30596 B30780 heat exchanger Front panel insulation Combustion chamber B30584 B30752 _Vasher, peep hole _Vasher 3/8"...

  • Page 36: Parts List

    PARTS LIST Model : OUF105A12B Serial # > 264 000 DETAIL "A" DETAIL "A" DNS-0563 Rev. D B30756-01 Complet heat exchanger Terminal strip, 6 positions L05F011 B30465-01 B40085 heat exchanger Electrical cover (without cosmetic) B30517 L01H009 Gasket, heat exchanger Relay SPDT 24VAC Combustion...
  • Page 37 PARTS LIST Model : OUF160B18B Serial # > 264 000 DETAIL DNS-0566 Rev D B30786-01 F07F024 Complet heat exchanger Hexagonal nut 3/8-16NC brass B30597 B30646 heat exchanger 5" breech plate Combustion chamber B30584 B30647 4" breech plate F070001 F070001 Hexagonal flange nut 3/8-16N0 brass...
  • Page 38 PARTS LIST Model : OLF105A12B Serial # > 264 000 DETAIL "A" DNS-0565 Rev. D ¸ Eii!l Electrical B30514 B30756-01 Complet heat exchanger Rocker switch SPST L07F003 B30465-01 Top heat exchanger Fan limit control R021005 Combustion chamber B30414 Transformer 120/24 VAC / 40 VA K03040 B30517...
  • Page 39 PARTS LIST Model : NOUF105A12B Serial # > 264 000 DETAIL "A" DNS-0681 Rev B B30756-01 Transformer 120/24 / 40 VA K03040 Complet heat exchanger B30465-01 limit control R021005 heat exchanger B30517 Rocker switch SPST L07F003 Gasket, heat exchanger Combustion chamber B30414 Electrical...
  • Page 40 PARTS LIST Model : NOUF160B18B Serial # > 264 000 DNS-0680 Rev B FOTOOOl Complet heat exchanger B30786-01 Hexagonal flange 3/8-16NC brass Electrical B30514 heat exchanger B30597 Combustion chamber B30584 LOIHOO9 Relay SPDT 24VAC Transformer 120/24 / 40 KO3O4O Hexagonal flange 3/8-16N0 brass...
  • Page 41 PARTS LIST Model : NOLF105A12B Serial # > 264 000 DETAIL "A" DETAIL DNS-0679 Rev B Complet heat exchanger B30756-01 Transformer 120/24 / 40 K08040 heat exchanger B30465-0! Relay SPDT 24VAC L01H009 Combustion chamber B30414 Terminal strip, 6 positions L05F0! Gasket, heat exchanger...

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