Kemppi Master MLS 2500 Operation Instructions Manual
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Kemppi Master MLS 2500 Operation Instructions Manual

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See also: Operating Manual
Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d'utilisation • français
MASTER
MLS™ 2500, 2503, 3500, 3503
MASTERTIG
MLS™ 3000, 3003, 4000, 4003
MASTERCOOL
10,12
1910031E
0606

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Summary of Contents for Kemppi Master MLS 2500

  • Page 1 Operation instructions • english 1910031E Gebrauchsanweisung • deutsch 0606 Gebruiksaanwijzing • nederlands Manuel d’utilisation • français MASTER MLS™ 2500, 2503, 3500, 3503 MASTERTIG MLS™ 3000, 3003, 4000, 4003 MASTERCOOL 10,12...

  • Page 2: Table Of Contents

    4.2. TROUBLESHOOTING ......................18 4.3. DISPOSAL OF THE MACHINE ....................19 5. ORDERING NUMBERS ......................19 6. TECHNICAL DATA .........................21 7. TERMS OF GUARANTEE ......................26 2 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...

  • Page 3: Preface

    1. PREFACE 1.1. INTRODUCTION Congratulations on having purchased a KEMPPI product. Properly installed and used Kemppi products should prove to be productive machines requiring a small amount of regular maintenance. This manual is to give you a good understanding of the equipment and its safe operation. It also contains maintenance information and technical specifications.

  • Page 4: Installation

    6. (-) connector for earth cable or electrode holder in MMA welding (stick welding) Markings for (+/-) poles on the machine front are embossed. 4 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...

  • Page 5: Installation Of The Panel

    Class A equipment is not intended for use in residential location where the electrical power is provided by the public low-voltage supply system. © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 5...

  • Page 6: Welding Cable Connections

    Cooling liquid is injurious! Avoid also contact with skin or eyes. In case of injury, seek for medical advice. Cooling unit Mastercool 10 and Mastercool 12 together with TIG torch of Kemppi’s TTC-W range enables TIG welding with water-cooled torch.

  • Page 7: Shield Gas

    A suitable flow rate is normally 8 – 10 l/min. If the gas flow is not suitable the welded joint will be porous. Spark ignition becomes more difficult if the gas flow is too high. Contact your local Kemppi dealer for choosing gas and equipment.

  • Page 8: Operation

    Before welding starts, welding settings suitable for the work piece are chosen with the function panel. See 3.1. Welding processes. The Kemppi Multi Logic System, MLS™, allows you to select from different function panels according to your welding application. MEL and MEX panels are designed for MMA welding.
  • Page 9 3. Contact TIG welding 4. MMA welding 5. Arc force 6. Hot start 7. Digital display and amperage/voltage switch 8. Welding current table © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 9...
  • Page 10 7. Figure indicating selection of welding parameter: HOT START, A, ARC FORCE 8. Selection of remote control / SETUP function 9. Memory functions 10 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...
  • Page 11 10. Upslope 0 - 10 s 11. Welding current 12. Downslope 0 - 15 s 13. Post-gas 1 - 30 s 14. Return to welding current © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 11...
  • Page 12 When you adjust the parameters, you can see the value on the numerical display. After 10 seconds, the display will return to the welding current. 12 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...
  • Page 13 Enter the spot time adjustment by pressing arrow button, and when the led is lit you can choose the spot time needed by turning the pulse potentiometer. © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 13...
  • Page 14 Press torch switch for 1 second, current goes to downslope and then to the tail arc. Current stops when the switch is released. 14 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...

  • Page 15: Saving Welding Settings (Mtm)

    3. Select the parameters and press SAVE button. 4. Press MEMORY button twice. ON led is lit. 5. Start welding and adjust settings if necessary. © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 15...

  • Page 16: Adopting The Saved Settings

    / after switch operation (normal) Cooling unit operates on forced control / automatic on/off automatic control 16 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...

  • Page 17: Foot Pedal Control R11F

    The machine must be stored in a clean and dry room. Protect the machine from rain and direct sunshine in places where temperature exceeds +25 °C. © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 17...

  • Page 18: Maintenance

    Only an authorised electrician may repair the machine. 4.1.2. Service contract KEMPPI service workshops make special service contracts with customers about regular maintenance. All parts are cleaned, checked and if necessary, repaired. Also the operation of welding machine is tested.

  • Page 19: Disposal Of The Machine

    • Check cooling unit for water circulation, clean cooling unit filter and air grate. Add cooling liquid if necessary. For further information and assistance, contact your nearest Kemppi service workshop. 4.3. DISPOSAL OF THE MACHINE Do not dispose of electrical equipment together with normal waste!
  • Page 20 RTC 20 6185478 Remote control R 10 6185409 R11T 6185442 R11F 6185407 Transport unit T100 6185250 T110 6185251 T130 6185222 T200 6185258 20 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...

  • Page 21: Technical Data

    0,95 (250A/30,0 V) Open circuit approx. 10W power External dimensions length 500 mm width 180 mm height 390 mm Weight 20 kg © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 21...
  • Page 22 0,95 (350A/34,0 V) Open circuit power approx. 10W External dimensions length 500 mm width 180 mm height 390 mm Weight 21 kg 22 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...
  • Page 23 External dimensions length 500 mm width 180 mm height 390 mm (650 mm TIG power source + cooling unit) Weight 22 kg © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 23...
  • Page 24 External dimensions length 500 mm width 180 mm height 390 mm power source (650 mm TIG cooling unit Weight 23 kg 24 – MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606 © KEMPPI OY...
  • Page 25 Power source and cooling unit Operating temperature -20 … +40 °C range Storage temperature range -40 … +60 °C Degree of protection IP 23 C © KEMPPI OY MASTER MLS™ 2500, 2503, 3500, 3503, MASTERTIG MLS™ 3000, 3003, 4000, 4003 / 0606– 25...

  • Page 26: Terms Of Guarantee

    Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.
  • Page 27 Telefax (08) 590 823 94 e-mail: sales.se@kemppi.com Tel (06033) 88 020 Telefax (06033) 72 528 KEMPPI NORGE A/S e-mail:sales.de@kemppi.com Postboks 2151, Postterminalen KEMPPI SP. z o.o. N – 3103 TØNSBERG Ul. Piłsudskiego 2 NORGE 05-091 ZA¸BKI Tel 33 34 60 00 Poland...

This manual is also suitable for:

Master mls 2503Master mls 3500Master mls 3503Mastertig mls 3000Mastertig mls 3003Mastertig mls 4003 ... Show all

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