Black Horse Model Sputnik Instruction Manual Book
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Black Horse Model Sputnik Instruction Manual Book

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SPECIFICATION
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 Wingspan :
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 Length
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 Weight
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Parts listing required(not included)
 Engine:
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 Servo
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 Radio
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Electric Motor: EMAX 2826/06.
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 Battery: 4 Cells-Li-Poly-14.8V- 3,200 mAh-20 c .
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Speed Control: 60A
Instruction Manual book
1,320 mm.
51.97 in.
1,240 mm.
48.82 in.
1.9kg.
4.18 lbs.
25cu.in
02 stroke.
04-05 servos.
4 channels.
ITEM CODE: BH 107
Made in Vietnam.

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Summary of Contents for Black Horse Model Sputnik

  • Page 1 Instruction Manual book ITEM CODE: BH 107 SPECIFICATION    Wingspan :   1,320 mm. 51.97 in.      Length 1,240 mm. 48.82 in.      Weight 1.9kg. 4.18 lbs.      Parts listing required(not included) ...

  • Page 2: Parts List

    Instruction Manual ITEM CODE:BH107. This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your SPUTNIK. Use the parts listing below to identify all parts. WARNING. Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property.

  • Page 3: Safety Precaution

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Caution: this model is not a toy! Caution! do not heat the film more than is If you are a beginner to this type of powered absolutely necessary. If the air or the iron is...

  • Page 4: Installing The Aileron Servos

    SPUTNIK - Instruction Manual ITEM CODE:BH107. REPLACEMENT SMALL PARTS 1. Aluminium landing gear. INSTALLING THE AILERON SERVOS.  1. Install the rubber grommets and brass 2. Wheel pants. eyelets onto the aileron servo. 3. Spinner. 4. Fuel Tank. 5.Aluminium tube 6.
  • Page 5 SPUTNIK - Instruction Manual ITEM CODE:BH107. Bottom side C/A glue  2. Using a modeling knife, remove the cov- ering servo tray. Remove covering C/A glue Servo tray. C/A glue Secure C/A glue  3. Drill 1,5mm pilot holes through the block of wood for each of the four mounting screws provided with the servo.

  • Page 6: Installing The Aileron Linkages

    SPUTNIK - Instruction Manual ITEM CODE:BH107.   2) Drill two 2mm holes through the aileron using the control horn as a guide and screw the control horn in place. Thread Bottom side Drill a hole 2mm diameter Electric wire Secure.

  • Page 7: Wing Attachment

    SPUTNIK - Instruction Manual ITEM CODE:BH107. WING ATTACHMENT. Locate the aluminium wing dihedral brace. 310 mm *** Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily. If not, use 220 grit sand around the...
  • Page 8 SPUTNIK - Instruction Manual ITEM CODE:BH107. Secure 4 x 60 mm 230 mm Tie wrap Cut. Battery Remove covering Right side...

  • Page 9: Installing The Engine Mount

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Drill a hole 4mm diameter. Left side INSTALLING THE ENGINE MOUNT. See pictures below: OPTION 2: ENGINE MOUNT. FUEL TANK. INSTALLING THE STOPPER ASSEMBLY  1. The stopper has been pre-assembled at the factory.
  • Page 10 SPUTNIK - Instruction Manual ITEM CODE:BH107.  4. Carefully bend the third nylon tube down  6. When satisfied with the alignment of the at a 45 degree angle (using a cigarette lighter). stopper assembly tighten the 3mm x 20mm This tube will be vent tube to the fueling valve.

  • Page 11: Installing The Engine

    SPUTNIK - Instruction Manual ITEM CODE:BH107. INSTALLING THE ENGINE. Pushrod wire Mark point 3 x 20mm Mark point Drill a hole 2mm diameter. Secure.
  • Page 12 SPUTNIK - Instruction Manual ITEM CODE:BH107. Secure Right side  4. Install the muffler and muffler extension onto the engine and make the cutout in the cowl for muffler clearance. Connect the fuel and pressure lines to the carburetor, muffler and fuel filler valve.

  • Page 13: Installing The Throttle Pushrod

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Secure Left side INSTALLING THE THROTTLE PUSHROD. 1. Install one adjustable metal connector  through the third hole out from the center of one servo arm, enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector.

  • Page 14: Horizontal Stabilizer

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Secure C/A glue ELEVATOR INSTALLATION. SERVO INSTALLATION. 1. Install the rubber grommets and brass  collets into the elevator servo. Test fit the servo into the servo tray.  2. Mount the servo to the tray using the ...
  • Page 15 SPUTNIK - Instruction Manual ITEM CODE:BH107. 4. Remove the stabilizer. Using the lines  you just drew as a guide, carefully remove the covering from between them using a modeling knife. When cutting through the cover- ing to remove it, cut with only enough pres- sure to only cut through the covering it’s...

  • Page 16: Elevator Control Horn Installa- Tion

    SPUTNIK - Instruction Manual ITEM CODE:BH107.  5. When you are sure that everything is  ELEVATOR CONTROL HORN INSTALLA- aligned correctly, mix up a generous amount TION. of 30 minute epoxy. Apply a thin layer to the top and bottom of the stabilizer mounting area...

  • Page 17: Vertical Installation

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Bottom side E l e v a t o r Secure E l e v a t o r pushrod pushrod Bottom side Plastic parts of elevator pushrod. Secure Cut. Secure VERTICAL INSTALLATION. Rudder servo install as same as method of elevator servo.
  • Page 18 SPUTNIK - Instruction Manual ITEM CODE:BH107. C/A glue Hinge.   1) Using a modeling knife, remove the C/A glue covering from the top of the fuselage and the covering from over the precut hinge slot cut into the lower rear portion of the fuselage This slot accepts the lower vertical.
  • Page 19 SPUTNIK - Instruction Manual ITEM CODE:BH107.  4. Now, remove the rudder and using a  Epoxy glue modeling knife, carefully cut just inside the marked lines and remove the film of the rud- der. Just as you did with the horizontal stabi- lizer, make sure you only press hard enough to cut the film, not the balsa rudder.

  • Page 20: Rudder Control Horn Installa- Tion

    SPUTNIK - Instruction Manual ITEM CODE:BH107. RUDDER CONTROL HORN INSTALLA- TION. Rudder control horn install as same as the way of aileron control horn. Please see pic- tures below. 2x 20mm C/A glue Drill a hole 2mm diameter E l e v a t o r E l e v a t o r pushrod.

  • Page 21: Installing The Switch

    SPUTNIK - Instruction Manual ITEM CODE:BH107. INSTALLING THE SWITCH.       1. Cut out the switch hole using a modeling knife. Use a 2mm drill bit and drill out the two mounting holes through the fuselage side.

  • Page 22: Mounting The Tail Wheel Bracket

    SPUTNIK - Instruction Manual ITEM CODE:BH107. Drill a hole 2mm diameter. Repeat the process for the other wheel. Bottom side. Secure. Secure. MOUNTING THE TAIL WHEEL BRACKET.      1. Set the tail wheel assembly in place on the plywood plate.
  • Page 23 SPUTNIK - Instruction Manual ITEM CODE:BH107.       3. Position the battery pack and receiver behind the fuel tank. Use two tie wraps to hold the battery and receiver securely in place as picture below. Do not permanently secure the receiver and battery until after balancing the model.

  • Page 24: Control Throws

    5. Check the receiver antenna . It should 93mm be fully extended and not coiled up inside the fuselage.       6. Properly balance the propeller. We wish you many safe and enjoy- able flights with your SPUTNIK.

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