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Valor BLACK BEAUTY 348 Installer And Owner Manual

Radiant / convector gas fire
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5134711/02
INSTALLER AND OWNER GUIDE
Please keep me in a safe place for future use.
Model 348
BLACK BEAUTY
RADIANT / CONVECTOR GAS FIRE
Incorporating the VALOR
CONTROL
(G.C. No. 32-032-90)
We trust that this guide gives sufficient details to enable this appliance to be
installed, operated and maintained satisfactorily. However, if further information is
required, our Valor Technical Helpline will be pleased to help.
Telephone 0844 8711 565 (National call rates apply in the United Kingdom).
In the Republic of Ireland Telephone 0044 844 8711 565.
©
GDC Group Ltd. 2011

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Summary of Contents for Valor BLACK BEAUTY 348

  • Page 1 We trust that this guide gives sufficient details to enable this appliance to be installed, operated and maintained satisfactorily. However, if further information is required, our Valor Technical Helpline will be pleased to help. Telephone 0844 8711 565 (National call rates apply in the United Kingdom).
  • Page 2 Warning: Any person who does any unauthorised act in relation to a copyright work may be liable to criminal prosecution and civil claims for damages. Valor, Erdington, Birmingham B24 9QP www.firesandstoves.co.uk Because our policy is one of constant development and improvement, details may vary slightly from...
  • Page 3 BS EN ISO 9001 quality system accepted by the British Standards Institute. The Highest Standards Valor is a member of SBGI and HHIC (Heating and Hot water Industry Council) that work to ensure high standards of safety, quality and performance. Careful Installation This gas fire must be installed by a competent GAS SAFE REGISTER operative in accordance with this installer guide.
  • Page 4 INSTALLER GUIDE INSTALLER GUIDE FOR OWNER GUIDE SEE PAGES 31 TO 43 Page 4 © GDC Group Ltd. 2011...

  • Page 5: Table Of Contents

    INSTALLER GUIDE CONTENTS Section Heading Page INSTALLER GUIDE 4 - 30 OWNER GUIDE 31 - 43 1. IMAGE 2. SAFETY AND UNPACKING 3. LIST OF ACCESSORIES 4. APPLIANCE DATA, EFFICIENCY AND NOx 4.1 Appliance data. 4.2 Efficiency. 4.3 NOx 5. GENERAL INSTALLATION REQUIREMENTS 5.1 Regulations, Standards and Law.

  • Page 6: Installer Guide

    INSTALLER GUIDE CONTENTS (Continued) Section Heading Page 8. CONTROL AND PRESSURE CHECKS 8.1 Check control settings. 8.2 Flame supervision and spillage monitoring system. 8.3 Check reference pressure. 9. FASCIA FITTING 10. SPILLAGE CHECK 11. FINAL REVIEW 12. SERVICING AND PARTS REPLACEMENT 12.1 To replace radiant(s).

  • Page 7: Image

    INSTALLER GUIDE 1. IMAGE 2. SAFETY AND UNPACKING Installer Before continuing any further with the installation of this appliance please read the following guide to manual handling: The approximate lifting weight of this appliance is 16.6 kg (including ceramic radiants). One person should be sufficient to lift the fire.

  • Page 8: List Of Accessories

    INSTALLER GUIDE 3. LIST OF ACCESSORIES Description Part number Spigot extension 0595191 Control knob extension kit 5138166 4. APPLIANCE DATA, EFFICIENCY AND NO x 4.1 Appliance data. Natural (G20) Inlet Pressure 20mbar Input - Max. (Gross) 5.4 kW (18,424 Btu/h) Input - Min.

  • Page 9: Nox

    INSTALLER GUIDE The conversion of net efficiency to gross was achieved by multiplying the net efficiency by the following conversion factor from Table E3 of SAP 2005, rounding down to the nearest whole number. Conversion factor from net to gross efficiency Natural Gas 0.901 4.3 NO x...

  • Page 10: Ventilation

    INSTALLER GUIDE BS 5871 Part 1 - Specification for the installation and maintenance of gas fires, convector heaters, fire/back boilers and decorative fuel effect gas appliances. Gas fires, convector heaters, fire/back boilers and heating stoves (2nd and 3rd family gases). BS EN 1858 - Chimneys –...

  • Page 11: Chimney Preparation

    INSTALLER GUIDE 5.4.2 An extractor fan may only be used in the same room as this appliance, or in any area from which ventilation for the appliance is taken, if it does not affect the safe performance of the appliance. Note the spillage test requirements detailed further on in this manual.

  • Page 12: Fireplace Clearances

    INSTALLER GUIDE 5.7 Fireplace clearances. 5.7.1 To meet temperature requirements the minimum allowable distance from the outside of the appliance fascia to a corner wall having combustible material or any other combustible surface which projects beyond the front of the appliance is 100mm at either side (See figure 2).

  • Page 13: The Flue Spigot

    38mm with a minimum clearance of 50mm from its open end and the nearest vertical surface (See figure 4). 5.8.2 A spigot extension is available (Valor part number 0595191). The spigot extension is 120mm in length and it is recommended that it be fitted 20mm onto the spigot.

  • Page 14: Installation Options

    INSTALLER GUIDE 5.10 Installation options. In the United Kingdom, as supplied, this appliance can be installed in the following situations: Conventional fireplace (Brick built). A conventional fireplace catchment space must be as shown in figure 4. Figure 4. Conventional fireplace. Precast flue.

  • Page 15: Fireplace Opening Size

    INSTALLER GUIDE Metal flue box. The appliance can be installed to a metal flue box conforming to BS 715 Section 6 (For gas fires to BS 7977-1) having a minimum internal depth of 100mm. Incombustible mineral wool insulation of not less than 50mm thickness must be applied to the top surface of the metal flue box.

  • Page 16: The Flue

    INSTALLER GUIDE 5.12 The flue. The following flues are suitable: 225mm x 225mm conventional brick flue. If a flue liner is used, it must be a minimum of 125mm diameter. The liner must be sealed to the surrounding area above the fireplace opening and to the top of the chimney.

  • Page 17: Fitting The Battery

    INSTALLER GUIDE 3. Remove the two knurled fascia retaining screws located at the rear of the fascia near the bottom. 4. Gently pull the base of the fascia forward, then lift the fascia up and forward to clear the rear top location.

  • Page 18: Fitting The Closure Plate

    INSTALLER GUIDE 6.6 Fitting the closure plate. The spigot opening in the closure plate has two ‘flange’ sections. Flange 1 is to be left as supplied. Fold Flange 2 along the perforated line. The closure plate has an opening at the bottom for a central gas feed pipe. The gap between the pipe and this opening should be sealed with tape after connection.

  • Page 19: Appliance Installation

    INSTALLER GUIDE 7. APPLIANCE INSTALLATION 7.1 Installing to a hearth. 1. Place the fire centrally on the hearth making sure that the spigot lines up with the spigot hole in the closure plate. Gently slide the appliance into place, being careful not to scratch the hearth.

  • Page 20: Flue Restrictor Adjustment

    INSTALLER GUIDE 7.5 Flue restrictor adjustment. The appliance has an integral adjustable flue draught restrictor. This is supplied set in the fully open (unrestricted) position and in most cases no adjustment should be necessary. It can be reset to a fully restricted position if the flue draught is excessive. The restrictor must remain in its fully open position if the flue has an equivalent height of 4m or less (as calculated in accordance with BS 5440: Part 1 Annex B).

  • Page 21: Flame Supervision And Spillage Monitoring System

    INSTALLER GUIDE pilot igniting and will be fully on. Keep at this position for a further 10 seconds to allow the pilot flame to stabilise. 3. Release the button. The button should automatically spring up by approximately 10mm and the centre radiants should remain fully on. If the flames go out at this stage or when checking the rest of the setting positions, try the full lighting sequence again.

  • Page 22: Check Reference Pressure

    INSTALLER GUIDE 4. Open the isolating valve on the inlet ‘T’ connector. Screw on the end cap and test for leaks. 8.3 Check reference pressure. The appliance is pre-set to give the correct heat input at the inlet pressure shown in section 4 of this manual.

  • Page 23: Spillage Check

    INSTALLER GUIDE 10. SPILLAGE CHECK A spillage check must be made before leaving the installed appliance with the customer. Make this with all radiants and complete fascia in position. 1. Close all doors and windows in the room containing the fire. 2.

  • Page 24: Final Review

    INSTALLER GUIDE 11. FINAL REVIEW COMPLETE THE INFORMATION IN THE WARRANTY AND SERVICE SECTION OF THE OWNER GUIDE (See last pages of the OWNER guide). Make sure that the dress guard is securely in position. Recheck the operation of the fire at all control positions. Visually inspect the appliance.

  • Page 25: Servicing And Parts Replacement

    Always test for gas soundness and spillage after servicing the appliance. 12.1 To replace radiant(s). Always use the correct type of replacement radiant. Ask for Valor part number 5132071 (Single Radiant). Remove the dress guard by pressing down the two hooks at the top. Tilt the guard forward and lift out (See figure 14).

  • Page 26: To Remove The Fascia

    INSTALLER GUIDE Replace the dress guard. Locate the bottom of the dress guard in the two holes in the bottom panel apron. Push the guard back so that the two spring projections at the top of the guard engage in the slots under the front decorative canopy. 12.2 To remove the fascia.

  • Page 27: To Remove The Burner Only

    INSTALLER GUIDE 12.6 To remove the burner only. 1. Remove the fascia as section 12.2. 2. Isolate the gas supply. 3. Detach and remove the upper and lower injector pipes. Do NOT hold the pressure test point connector as this may cause damage.

  • Page 28: To Remove The Gas Flow Rate Controller

    INSTALLER GUIDE 12.8 To remove the gas flow rate controller. The gas flow controller and pivot bracket are identified in figure 17. 1. Remove the complete burner module, pipes and pilot as in section 12.7. 2. When working on the module, ensure that the work surface is suitably protected.

  • Page 29: To Remove The Shut-Off Valve Assembly

    INSTALLER GUIDE 12.10 To remove the shut-off valve assembly. 1. Remove the ‘T’ piece as in section 12.9. 2. Detach the thermocouple and loosen the interrupter block from the valve, once loosened it will be possible to remove the thermocouple leads. Pull the tags and not the leads as this can cause damage.

  • Page 30: To Remove The Slider Cover

    INSTALLER GUIDE 12.13 To remove the slider cover. 1. Remove the fascia as in section 12.2. 2. Remove the large black baffle from the top of the heat exchanger. To do this unscrew and remove two screws. 3. Unscrew and remove the two screws from the left hand side of the cover. 4.

  • Page 31: Owner Guide

    OWNER GUIDE OWNER GUIDE FOR WARRANTY AND SERVICE INFORMATION SEE PAGES 40 TO 43 Page 31 © GDC Group Ltd. 2011...

  • Page 32: Safety

    OWNER GUIDE LIST OF CONTENTS Section Page SAFETY GAS CONSUMPTION APPLIANCE DIMENSIONS AND CLEARANCES OPERATING YOUR FIRE The Oxysafe flame sensing and flue blockage safety system. To light the fire and adjust the settings. Settings. To turn the fire off. Lighting with a match or taper.
  • Page 33 OWNER GUIDE Do allow a minimum clearance of 95mm from the top of the appliance fascia to the underside of any shelf whether it is made from combustible or non-combustible materials. This clearance is necessary to allow the fascia to be lifted off for servicing. For a shelf made from wood or other combustible materials deeper than 150mm add 12.5mm to the clearance for every 25mm of additional shelf depth (See figure 1).

  • Page 34: Gas Consumption

    OWNER GUIDE Do provide a minimum clearance of 100mm between the fascia sides and any corner wall having combustible material or other combustible surface which projects beyond the front of the fire (See figure 2). Please bear this in mind if ever you are considering altering the room.

  • Page 35: Operating Your Fire

    OWNER GUIDE OPERATING YOUR FIRE PLEASE NOTE When operating your fire for the first time, some vapours may be given off which may cause a slight odour and could possibly set off any smoke alarms in the immediate vicinity. These vapours are quite normal with new appliances. They are totally harmless and will disappear after a few hours use.

  • Page 36: Settings

    OWNER GUIDE 5. Slide the control button up again to the high (H) setting, you should feel a check to the button movement at this position. The outer radiants should now be on their high setting. Settings. The slider control settings are shown in the table below: Control Positions Radiants Condition Ignition / Centre radiants fully on.

  • Page 37: Cleaning Your Fire

    OWNER GUIDE Figure 3. CLEANING YOUR FIRE Turn the fire off and allow it to cool completely before attempting any cleaning. Normally the fire will only need dusting. The bright metal trims may be cleaned with a damp cloth and dried with a soft duster. Obstinate marks can be removed from the guard and trims using soapy water.

  • Page 38: Replacing The Radiants

    OWNER GUIDE REPLACING THE RADIANTS Always use the correct type of replacement radiant. Ask for Valor part number 5132071 (Single Radiant). Turn the fire off and allow it to cool before attempting to remove the radiants. (See figure 4). Figure 4. Replacing radiant(s) Remove the dress guard by pressing down the two hooks at the top.

  • Page 39: Maintenance

    OWNER GUIDE MAINTENANCE Battery replacement. 1. The electronic ignition unit is located at the base of the fire on the right hand side (See figure 5). 2. To access the electronic ignition unit battery the fascia will have to be removed. The fascia securing screws are located at the bottom rear of the fascia.

  • Page 40: Warranty And Service

    OWNER GUIDE WARRANTY AND SERVICE Standard Warranty Terms & Conditions The warranty is for 12 months subject to contract. In the United Kingdom servicing can be carried out either by a heateam service operative or a GAS SAFE REGISTER operative. You must register your fire with heateam, the service division of Baxi Heating UK Limited, either by completing and returning the registration card or calling our free telephone registration line on 0800 032 72 44.
  • Page 41 OWNER GUIDE When calling heateam, it would be helpful if you could have the following information to hand:- Fire serial number (The serial number can be found on the serial number label - See figure 7 on page 47).* Date of installation.* Your installer name and address details.* Fire make and model number.* Proof of purchase (if you do not have the fire serial number).
  • Page 42 OWNER GUIDE To be completed by Installer: Installer Details (Block Capitals) Installer Name Gas Safe Register Number. Company Name. Company Address Company Telephone number Company Fax number Page 42 © GDC Group Ltd. 2011...

  • Page 43: Owner Guide

    OWNER GUIDE Model Serial number (A label containing this information may have been placed below or can be found on the serial number label - See figure 7) A LABEL CONTAINING THE SERIAL NUMBER MAY HAVE BEEN PLACED INSIDE THIS BOX. SERIAL NUMBER LABEL TO BE AFFIXED HERE Fascia name...
  • Page 44 © GDC Group Ltd. 2011...

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