Matrix U7XE-05 Bike Service Manual
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Matrix U7XE-05 Bike Service Manual

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U 7 X E - 0 5 B I K E
S E R V I C E M A N U A L

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Summary of Contents for Matrix U7XE-05 Bike

  • Page 1 U 7 X E - 0 5 B I K E S E R V I C E M A N U A L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ..............CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
  • Page 3 Drive Axle Set Replacement ................... 63 9.20 Testing the Bike ....................... 67 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 U7xe-05 Bike Specifications ..................68 10.2 Assembly Instructions ....................69 10.3 Adjusting the Pedal Straps and Seat ................. 75 10.4 Leveling the Bike ......................

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION...
  • Page 5 CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION SN # PLACEMENT...

  • Page 6: Chapter 2: Important Safety Instructions

    To ensure proper use of the Matrix U7xe-05 Bike, make sure that all users read this manual. Remind the users that before undertaking CAUTION! Any changes or modifications to this equipment any fitness program, they should obtain complete physical could void the product warranty.

  • Page 7: Electrical Requirements

    110 V UNITS All Matrix 3x, 5x, 7xe and 7xi 110 V bikes require the use of a 100-125 V, 60 Hz and a 15 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-15R and have the same configuration as the plug.

  • Page 8: Chapter 3: Preventative Maintenance

    3.2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.

  • Page 9: Care And Maintenance Instructions

    3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.

  • Page 10: Touch Screen Care And Cleaning

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.4 TOUCH SCREEN CARE & CLEANING TOUCH SCREEN CARE AND CLEANING * The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a clean dry 100% lint free cloth and water / soap mixture or a computer or LCD / LED screen cleaner. * It is very important to avoid using any other chemical on the touch screen.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION The U7xe-05 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen. GO: One touch Start.

  • Page 12: Workout Setup Steps

    TARGET HEART RATE - The Matrix U7xe-05 bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate.

  • Page 13: Chapter 5: Manager Mode

    CHAPTER 5: MANAGER MODE 5.1 MANAGER MODE OVERVIEW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 14: Manager Mode - About Tab

    CHAPTER 5: MANAGER MODE 5.2 MANAGER MODE - ABOUT TAB U7xe-03-C - If the unit has the LMM board, the U7xe-02-C or U7xe-01-C - If the unit has the old MMM CSafe Model should be set for On. If the unit has an board, the CSafe Model should be set for Off (even if LMM board, there will usually be a USB port on the the MMM console is replaced).

  • Page 15: Manager Mode - Time Tab

    CHAPTER 5: MANAGER MODE 5.3 MANAGER MODE - TIME TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Time Maximum Time This option allows the club to set the maximum Maximum: 99 Minutes Default: 60 Minutes workout duration limits during peak and non Minimum: 5 Minutes peak hours.

  • Page 16: Manager Mode - Tv Tab

    CHAPTER 5: MANAGER MODE 5.5 MANAGER MODE - TV TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Default Channel This option controls the default TV channel Channels 1-999 Default: 3 on start up. Default Volume This option controls the default TV volume Maximum: 17 Default: 5 on start up.

  • Page 17: Manager Mode - Language Tab

    CHAPTER 5: MANAGER MODE 5.6 MANAGER MODE - LANGUAGE TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Language Select default language. This option allows the user to select a flag for a specific language. LANGUAGE FLAG UNIT LANGUAGE FLAG UNIT LANGUAGE FLAG UNIT...

  • Page 18: Manager Mode - Other Tab

    CHAPTER 5: MANAGER MODE 5.7 MANAGER MODE - OTHER TAB MANAGER MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Other Asset Management This option allows the club owner collect workout On or Off Default: Off data via a PC. Virtual Active This option controls the Virtual Active function. On or Off Default: Off...

  • Page 19: Chapter 6: Engineering Mode

    CHAPTER 6: ENGINEERING MODE 6.1 ENGINEERING MODE OVERVIEW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 20: Engineering Mode - Statistics Tab

    CHAPTER 6: ENGINEERING MODE 6.3 ENGINEERING MODE - STATISTICS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Statistics This option displays the workout information for the unit. 6.4 ENGINEERING MODE - ERRORS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Errors This option displays the error code history for the unit.

  • Page 21: Engineering Mode - Clubs Tab

    6.5 ENGINEERING MODE - CLUBS TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Clubs This option allows the club to select a screen Default: MATRIX header from a list. 6.6 ENGINEERING MODE - CLUB ID TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED...

  • Page 22: Engineering Mode - Other Tab

    CHAPTER 6: ENGINEERING MODE 6.7 ENGINEERING MODE - OTHER TAB ENGINEERING MODE FUNCTION & DEFAULTS DESCRIPTIONS MODIFIED Other Erp Time If there is no use of the machine over a Maximum: 30 minutes Default: 0 minutes period of time, the console LEDs will turn Minimum: 0 off (go into ErP mode).

  • Page 23: Chapter 7: Service Mode

    CHAPTER 7: SERVICE MODE 7.1 SERVICE MODE OVERVIEW The Service Mode allows an authorized service provider to test and store information on the bike. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 24: Service Mode - Setup Tab

    CHAPTER 7: SERVICE MODE 7.2 SERVICE MODE - SETUP TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Setup Machine Type This option selects the current model. Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production.

  • Page 25: Service Mode - Test Tab

    CHAPTER 7: SERVICE MODE 7.3 SERVICE MODE - TEST TAB U7xe-02--C Keypad - Old keypad - Includes Quick Start Key U7xe-03--C Keypad - Old keypad - Does NOT Includes Quick Start Key U7xe-04-C Keypad - New keypad - SERVICE MODE FUNCTION &...

  • Page 26: Service Mode - Log Tab

    CHAPTER 7: SERVICE MODE 7.4 SERVICE MODE - LOG TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS This option records key component replacement history. 7.5 SERVICE MODE - DATE & TIME TAB SERVICE MODE FUNCTION & DEFAULTS DESCRIPTIONS Date & Time This option sets the current date and time on the machine.

  • Page 27: Chapter 8: Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS...
  • Page 28 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED...
  • Page 29 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED MCB POWER WIRE DIGITAL COMMUNICATION WIRE...
  • Page 30 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED PULSE SENSOR WIRE - RIGHT PULSE SENSOR WIRE - LEFT...
  • Page 31 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED PULSE EXTENDED WIRE...

  • Page 32: Lcb Led Indicators

    CHAPTER 8: TROUBLESHOOTING 8.2 LCB LED INDICATORS...

  • Page 33: Troubleshooting - Error 04A0 / 0440

    CHAPTER 8: TROUBLESHOOTING 8.3 TROUBLESHOOTING - ERROR 04A0 / 0440 ERROR CODE 04A0 / 0440 1) SYMPTOM: 04A0 – UCB communication disconnected. 0440 – Timeout receive packet (LCB can not receive any data for 50 seconds). 2) SOLUTION: If the display is giving a 04A0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again.
  • Page 34 CHAPTER 8: TROUBLESHOOTING 8.4 TROUBLESHOOTING - ERROR 04B0 ERROR CODE 04B0 1) SYMPTOM: 04B0 – LCB communication disconnected. 2) SOLUTION: 1) If the display is giving a 04B0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again. If the console shows the 04A0 error, skip to Step 2. - LED10 off: Check the connection of the digital communication wire at the UCB and LCB (Figure A &...

  • Page 35: Troubleshooting - Error 04B0

    CHAPTER 8: TROUBLESHOOTING 8.5 TROUBLESHOOTING - ERROR 0347 ERROR CODE 0347 1) SYMPTOM: 0347 - Can not load video in Virtual Active program. 2) SOLUTION: 1) Please remove the VA board SD card and plug in again. 2) If the error still happens, check the SD card for data. - If yes, replace the VA board.

  • Page 36: Troubleshooting - Error 0347

    CHAPTER 8: TROUBLESHOOTING 8.7 TROUBLESHOOTING - ERROR 0248 ERROR CODE 0248 1) SYMPTOM: 0248 - Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6V, please plug in the power cord to charge battery for 1 hour.

  • Page 37: Troubleshooting - Error 0247

    CHAPTER 8: TROUBLESHOOTING 8.8 TROUBLESHOOTING - ERROR 0247 ERROR CODE 0247 1) SYMPTOM: 0247 - MCU fail. 2) SOLUTION: 1) Replace LCB. 8.9 TROUBLESHOOTING - ERROR 02B4 / 03A8 / 02AB / 0441 ERROR CODE 02B4 / 03A8 / 02AB / 0441 1) SYMPTOM: 02B4 –...

  • Page 38: Troubleshooting - Error 0149 / 01Af

    CHAPTER 8: TROUBLESHOOTING 8.10 TROUBLESHOOTING - ERROR 0149 / 01AF ERROR CODE 0149 / 01AF 1) SYMPTOM: 0149 – Electro-magnet over current. 01AF – Electro-magnet disconnected. 2) SOLUTION: 1) Check if the Electro-magnet is short circuited or open (Figure A). - If the resistance data shows a short / open ohms or is outside the range of 12.8 ~14.2 ohms, replace the Electro-magnet.

  • Page 39: Troubleshooting - Error 01B4

    CHAPTER 8: TROUBLESHOOTING 8.11 TROUBLESHOOTING - ERROR 01B4 ERROR CODE 01B4 1) SYMPTOM: 01B4 – Battery connection reverse protection. 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B). - If there is no data on voltage, replace the battery - If there is data on voltage, replace the LCB FIGURE A...

  • Page 40: Troubleshooting - No Resistance Issues

    CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - NO RESISTANCE ISSUES NO RESISTANCE ISSUES 1) SYMPTOM: No resistance. 2) SOLUTION: 1) Check the resistance wire connection between the ECB and LCB (Figure A). 2) Check if the resistance is open (Figure B). - If there is no data on resistance, replace the ECB.

  • Page 41: Troubleshooting - Touch Pad Issues

    CHAPTER 8: TROUBLESHOOTING 8.13 TROUBLESHOOTING - TOUCH PAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The touch pad is not calibrated properly. 2) The UCB is damaged. SOLUTION: 1) Perform a touch pad calibration in Service Mode: a.

  • Page 42: Troubleshooting - Heart Rate Issues

    An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.

  • Page 43: Tv Troubleshooting - Overview

    Matrix FItness Equipment. The Matrix Bike includes an integrated TV that shows in the large display window. The TV is capable of being shown as a 7" or 15" screen (Figures A & B). The console should be equipped with an entertainment keypad similar to Figure C.

  • Page 44: Tv Troubleshooting - Picture Fuzzy Or Unclear

    CHAPTER 8: TROUBLESHOOTING 8.16 TV TROUBLESHOOTING - PICTURE FUZZY OR UNCLEAR 1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).

  • Page 45: Tv Troubleshooting - Tv Will Not Turn On

    CHAPTER 8: TROUBLESHOOTING 8.17 TV TROUBLESHOOTING - TV WILL NOT TURN ON 1) Remove the console back and check the electrical connections for the TV (Figures A & B). FIGURE A FIGURE B 2) If internal electrical connections are good (the console turns on), and the outlet is outputting 120V, the issue is likely with the integrated TV. Replace the console.

  • Page 46: Tv Troubleshooting - Entertainment Keypad Issues

    CHAPTER 8: TROUBLESHOOTING 8.18 TV TROUBLESHOOTING - ENTERTAINMENT KEYPAD ISSUES ENTERTAINMENT KEYPAD IS NOT WORKING 1) SYMPTOM: a. The entertainment keypad (Figure A) is not responding. 2) SOLUTION: a. Remove the console and check the connection of the entertainment keypad (Figure B). b.

  • Page 47: Chapter 9: Part Replacement Guide

    CHAPTER 9: PART REPLACEMENT GUIDE 9.1 CONSOLE REPLACEMENT 1) Remove the 4 screws holding the console to the frame (Figure A). FIGURE A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). FIGURE B 3) Reinstall the wire connections to the new console.

  • Page 48: Cup Holder Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.2 CUP HOLDER REPLACEMENT 1) Remove the 4 screws holding the cup holder to the console mast (Figure A). FIGURE A 2) Remove the cup holder (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new cup holder.

  • Page 49: Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.3 HANDLEBAR REPLACEMENT 1) Remove the cup holder as outlined in Section 9.2. 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure A). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 2 wires from the handlebar and remove the defective handlebar (Figure B).

  • Page 50: Handlebar Service

    CHAPTER 9: PART REPLACEMENT GUIDE 9.4 HANDLEBAR SERVICE 1) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 2) Once the screws are removed, lift the part carefully, then disconnect any wire connections to fully remove the part. This includes any resistance buttons and heart rate grip plates (Figures A - D).

  • Page 51: Console Keypad / Overlay Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are similar for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Remove the console as outlined in Section 9.1. 2) Remove the back cover of the console (Figure A).
  • Page 52 CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E). 7) Match the overlay / keypad to the cutout in the console (Figure F). FIGURE E FIGURE F 8) Press down on the corners of the overlay / keypad to keep it in place.

  • Page 53: Pedal Replacement

    2) Remove the pedal (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new pedal. NOTE: Be sure to tighten the pedal as much as possible onto the crank with a commercial pedal wrench (available from Matrix - part # ZMS4001254).

  • Page 54: Crank Axle Set Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.7 CRANK AXLE SET REPLACEMENT 1) Remove the bolt that holds the crank to the drive axle set (Figure A). FIGURE A 2) The crank can be removed (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new crank axle set. NOTE: Torque the bolt removed in Step 1 to 80 N-m / 800 kgf-cm. 4) Test the bike as outlined in Section 9.20.

  • Page 55: Front Shrouds Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.8 FRONT SHROUDS REPLACEMENT 1) Remove the 2 screws that hold the silver cover to the frame (Figure A). 2) Remove the silver cover (Figure B). FIGURE A FIGURE B 3) Remove the 2 screws that hold the grey cover to the frame (Figure C). 4) Remove the black cover (Figure D).

  • Page 56: Side Covers Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.9 SIDE COVERS REPLACEMENT 1) Remove the pedals as outlined in Section 9.6. 2) Remove the crank as outlined in Section 9.7. 3) Remove the front shroud as outlined in Section 9.8. 4) Remove the 9 screws holding the left side cover in place (Figure A). 5) Remove the 6 screws holding the right side cover in place (Figure B).

  • Page 57: Console Mast Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.10 CONSOLE MAST REMOVAL 1) Remove the console as outlined in Section 9.1. 2) Remove the cup holder as outlined in Section 9.2. 3) Remove the handlebars as outlined in Section 9.3. 4) Remove the front shroud as outlined in Section 9.8. 5) Remove the 4 screws holding the console mast to the frame (Figure A).

  • Page 58: Seat Pad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.11 SEAT PAD REPLACEMENT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). FIGURE A 2) Lift the seat pad away from the seat post (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat pad.

  • Page 59: Seat Post Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.12 SEAT POST SET REPLACEMENT 1) Remove the side covers as outlined in Section 9.8. 2) Remove the 4 screws that hold the seat post set to the frame (Figures A & B). FIGURE A FIGURE B 3) Remove the seat post set (Figure C).

  • Page 60: Lower Control Board Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.13 LOWER CONTROL BOARD REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. FIGURE A FIGURE B 4) Reverse Steps 1-3 to install a new lower board.

  • Page 61: Battery Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.14 BATTERY REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Remove the LCB as outlined in Section 9.13. 3) Disconnect the 2 wires from the battery (Figure A). FIGURE A 4) Disconnect the 2 cable ties from the battery bracket (Figure B). 5) Remove the battery (Figure C).

  • Page 62: Drive Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.15 DRIVE BELT REPLACEMENT 1) Remove the side covers as outlined in Section 9.9 (Figure A). 2) Using a hook or loop of wire, remove the spring from the frame (Figure B). The tensioner should now pivot away from the drive belt. FIGURE A FIGURE B 3) Remove the drive belt (Figure C).

  • Page 63: Generator Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.16 GENERATOR REPLACEMENT 1) Remove the pedals as outlined in Section 9.6. 2) Remove the cranks as outlined in Section 9.7. 3) Remove the side covers as outlined in Section 9.9. 4) Remove the drive belt as outlined in Section 9.15. 5) Cut the cable tie and disconnect the generator with ECB wire from the LCB (Figures A &...

  • Page 64: Rear Stabilizer Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.17 REAR STABILIZER REPLACEMENT 1) Remove the 2 screws holding the black cover to the rear stabilizer (Figure A). 2) Remove the black cover (Figure B). FIGURE A FIGURE B 3) Remove the 6 screws holding the rear stabilizer to the frame (Figure C). 4) Remove the rear stabilizer (Figure D).

  • Page 65: Front Stabilizer Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.18 FRONT STABILIZER REPLACEMENT 1) Remove the 4 screws holding the rear stabilizer to the frame (Figures A & B). . FIGURE A FIGURE B 2) Remove the front stabilizer (Figure C). FIGURE C 3) Reverse Steps 1-2 to install new front side covers.

  • Page 66: Drive Axle Set Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT NOTE: A Matrix special tool is needed to correctly replace a drive axle. Order part # 1000323981 from Matrix CTS at 866-693-4863 ext 3. 1) Turn off the power and disconnect the cord from the machine.
  • Page 67 CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 9) Slide the drive axle assembly into the frame from the right side. Install the bearing cap portion of the tool into the left side of the frame (Figure 10) Mount the other tool from Figure F behind the bearing cap portion of the tool.
  • Page 68 CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 15) Remove the tools, then insert the bearing into the hole in the frame on the left side (Figure M). 16) Again use the M10 x 100L x 1.25P screw with a nut to attach the tool to the drive axle (Figure N). FIGURE M FIGURE N 17) Turn the screw until it is close into the drive axle (Figure O).
  • Page 69 CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 21) Use a screwdriver to remove the iron plate from the drive axle (Figures S & T). FIGURE S FIGURE T 22) Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side (Figures U). FIGURE U 23) Re-install the belts as outlined in Section 9.15.

  • Page 70: Testing The Bike

    CHAPTER 9: PART REPLACEMENT GUIDE 9.20 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE: 1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type (See Section 7.2) and Keypad (See Section 7.3) and verify that the Date and Time are correct (See Section 7.5).

  • Page 71: Chapter 10: Bike Specifications And Assembly Guide

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 U7xe-05 BIKE SPECIFICATIONS U7xe UPRIGHT FEATURES CONTACT & TELEMETRIC HR SENSORS HANDLEBAR DESIGN FULL RACING STYLE WITH ELBOW SUPPORT INTEGRATED ARM RESTS THUMB SWITCH CONTROLS RESISTANCE SYSTEM TECHNOLOGY JID BRUSHLESS GENERATOR SELF POWERED - POWERED 100-125 V, 60 HZ OR...

  • Page 72: Assembly Instructions

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.20. STEP 1 YELLOW HARDWARE BAGS PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X25L FLAT WASHER Φ8.2XΦ16.0X2.0T...
  • Page 73 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 2 BLACK HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L PHILLIP HEAD BOLT M5X12L Open BLACK HARDWARE BAG. Attach the REAR FRAME HANDLE (3) to the MAIN FRAME (2) using 2 BOLTS (C). Attach the REAR FRAME COVER (4) to the MAIN FRAME (2) using 2 BOLTS (D).
  • Page 74 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 3 GREEN HARDWARE BAG PART TYPE DESCRIPTION PHILLIP HEAD BOLT M5X12L Open GREEN HARDWARE BAG. Attach the FRONT SHROUD COVER (7) to the MAIN FRAME (2) using 2 BOLTS (F). Attach the STEP PLATE (8) to the MAIN FRAME (2) using 2 BOLTS (F).
  • Page 75 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 4 WHITE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L Open WHITE HARDWARE BAG. Attach the PULSE GRIPS HANDLEBARS (9) to the CONSOLE MAST (6) using 4 BOLTS (C).
  • Page 76 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 5 PURPLE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L SPRING WASHER Φ8.5XΦ18.0X2.0T Open GREEN HARDWARE BAG. Attach the SEAT (12) to the SEAT POST (13) using 4 BOLTS (C) and 4 SPRING WASHERS (G).
  • Page 77 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED FINAL ASSEMBLY...

  • Page 78: Adjusting The Pedal Straps And Seat

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment.

  • Page 79: Leveling The Bike

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 LEVELING THE BIKE STABILIZING THE MATRIX U7XE-05 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.

  • Page 80: Tv Programming Instructions

    CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (US) Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Scan - An auto scan will search for channel signals from the coax cable.
  • Page 81 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (US) - CONTINUED Auto Scan (continued): 8. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Installation Use the CHANNEL UP or DOWN keys to change the TV System to match the club's incoming frequency (Figure G), then re-run Auto Scan.
  • Page 82 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) Once the cardio equipment has been installed and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. Auto Tuning - An auto scan will search for channel signals from the coax cable.
  • Page 83 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) - CONTINUED Auto Tuning (continued): 9. The tuner also will start auto tuning (Figure G & H). FIGURE G FIGURE H Option Mode - Option Mode will help to define a language setting. Use the following procedure to manually set up the OSD Language, Audio Languages and Subtitle Language.
  • Page 84 CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV PROGRAMMING INSTRUCTIONS (ID MARKET) - CONTINUED Picture Mode - Picture Mode will help to define the TV display setting. 1. Press the – key on the number keypad to return to the main screen. Use the VOLUME UP or DOWN keys to select Picture Mode (Figure Press the ENTER key to enter the Picture Mode setting.

  • Page 85: Chapter 11: Software Upgrade Guide

    CHAPTER 11: SOFTWARE UPGRADE GUIDE 11.1 SOFTWARE UPGRADE INSTRUCTIONS * An AC power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** All plug ins must be removed prior to updating software (for example, no IPod can be connected). Do not use the console while an update is in process.
  • Page 86 NOTES...
  • Page 87 MATRIX FITN ES S SY S TE MS C O R P. 1610 LANDM ARK D R IV E C OTTA GE G R OV E WI 535 27 U S A TO LL FREE 866.693.4863 w w w.matri x fi tn es s .c om FA X 6 08 .83 9. 17 17...

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