TABle of CoNTeNTS CHAPTeR 1: SeRiAl NUMBeR loCATioN ..............CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
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9.20 Front Stabilizer Replacement ..................52 9.21 Testing the Bike ....................... 53 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 U5x-04 Bike Specifications ..................54 10.2 Fasteners and Assembly Tools .................. 55 10.3 Assembly Instructions ....................56 10.4 Adjusting the Pedal Straps and Seat ................. 60 10.5...
CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
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CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN SN # PlACeMeNT...
To ensure proper use of the Matrix U5x-04 Bike, make sure that all users read this manual. Remind the users that before undertaking CAUTioN! Any changes or modifications to this equipment any fitness program, they should obtain complete physical could void the product warranty.
2.2 eleCTRiCAl ReqUiReMeNTS The Matrix 5x Series Upright Bike is designed to be self powered. NOTE: If an add on TV (using a bracket) is added to the unit, it must be plugged in, or the TV will not operate correctly. If the Bike will be plugged in, follow the requirements below.
3.2 CHeCk foR DAMAgeD PARTS Do NoT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAiNTAiN lABelS AND NAMePlATeS. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.
3.3 CARe AND MAiNTeNANCe iNSTRUCTioNS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.1 CoNSole DeSCRiPTioN WORKOUT KEYS: Simple program view and selection buttons. GO: One touch Start. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data.
CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.2 WoRkoUT SeTUP STePS - MANUAl 4.4 WoRkoUT SeTUP STePS - leVel BASeD ROLLING HILLS - Press to immediately begin a workout. Workout, resistance - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate level, and time will automatically go to default settings.
4.7 WoRkoUT SeTUP STePS - CoNSTANT WATTS TARGET HEART RATE CONSTANT WATTS - The Matrix U5x-04 Bike comes with - Constant Watts is a unique program standard digital contact heart rate sensors and are POLAR telemetry that allows you to vary your cadence or RPM and the bike's compatible.
CHAPTeR 5: MANAgeR MoDe 5.1 USiNg MANAgeR MoDe The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A).
CHAPTeR 6: eNgiNeeRiNg MoDe 6.1 USiNg eNgiNeeRiNg MoDe To enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Engineering Mode. Press ENTER to go into Engineering Mode. CoDe DefAUlT oPTioNS...
CHAPTeR 7: SeRViCe MoDe 7.1 USiNg SeRViCe MoDe To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CoDe DefAUlT oPTioNS...
CHAPTeR 8: TRoUBleSHooTiNg 8.2 eRRoR CoDeS oN THe CoNSole CoDe ClASS DeSCRiPTioN SolUTioN 0x02AB Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 Low voltage on the battery Charge by running or by plugging (voltage under 11.2V).
CHAPTeR 8: TRoUBleSHooTiNg 8.3 lCB leD iNDiCAToRS ====================== fiRMWARe DefiNiTioN ======================== leD6: lCB STATUS (BliNkiNg: ok) leD7: ReSiSTANCe RegUlATe STATUS (BRigHT : NoRMAl ) leD8: UCB/lCB CoMMUNiCATioN STATUS (BliNkiNg : ok ) ====================== HARDWARe DefiNiTioN ======================= leD1: AC PlUg-iN STATUS (BRigHT : AC ) leD2: DC 5V STATUS (BRigHT : ok) leD3: AC PlUg-iN STATUS (BRigHT : AC ) leD4: DC 12V STATUS (BRigHT : ok )
CHAPTeR 8: TRoUBleSHooTiNg 8.5 TRoUBleSHooTiNg - eRRoR 04A0 eRRoR CoDe 04A0 1) SyMPToM: 04A0 – PCB communication disconnected. 2) SolUTioN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.
CHAPTeR 8: TRoUBleSHooTiNg 8.6 TRoUBleSHooTiNg - eRRoR 04B0 eRRoR CoDe 04B0 1) SyMPToM: 04B0 – LCB communication disconnected. 2) SolUTioN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.
CHAPTeR 8: TRoUBleSHooTiNg 8.7 TRoUBleSHooTiNg - eRRoR 0248 eRRoR CoDe 0248 1) SyMPToM: 0248 –Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SolUTioN: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6 VAC, replace the battery.
CHAPTeR 8: TRoUBleSHooTiNg 8.8 TRoUBleSHooTiNg - eRRoR 02B4 eRRoR CoDe 02B4 1) SyMPToM: 02B4 – Resistance type error. 2) SolUTioN: 1) Check if the machine has the correct resistance system (resistor or ECB) (Figures A & B). 2) Check if the console is matched with the correct frame, and that the Machine Type is set correctly in Engineering Mode. 3) Replace the LCB.
CHAPTeR 8: TRoUBleSHooTiNg 8.9 TRoUBleSHooTiNg - eRRoR 02AB eRRoR CoDe 02AB 1) SyMPToM: 02AB –Machine type error. 2) SolUTioN: 1) Enter into Engineering Mode and verify that the Machine Type setting is correct (should be U5x - Figure A). figURe A...
CHAPTeR 8: TRoUBleSHooTiNg 8.10 TRoUBleSHooTiNg - eRRoR 01AC eRRoR CoDe 01AC 1) SyMPToM: 01AC - Resistance over current 2) SolUTioN: 1) Check if the resistance is short circuited by measuring amperage through the generator cable (Figure A). - If the resistance value is under 10 ohms, replace the generator. - If the resistance value is over 10 ohms, replace the LCB.
CHAPTeR 8: TRoUBleSHooTiNg 8.11 TRoUBleSHooTiNg - No ReSiSTANCe iSSUe No ReSiSTANCe TRoUBleSHooTiNg 1) SyMPToM: No resistance 2) SolUTioN: 1) Check the power resistor wire connection between the power resistor and the LCB (Figure A). 2) Check if there is a resistance value by measuring amperage through the generator cable (Figure A). - If there is not a resistance value, replace the resistor.
An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.
CHAPTeR 8: TRoUBleSHooTiNg 8.13 TRoUBleSHooTiNg - No PoWeR To THe CoNSole PoWeR SWiTCH iS oN, BUT THe CoNSole HAS No DiSPlAy PoSSiBle CAUSeS: 1) The unit is not getting power from the outlet. 2) The LCB is not getting power from the power receptacle. 3 &...
CHAPTeR 8: TRoUBleSHooTiNg 8.14 TRoUBleSHooTiNg - keyPAD iSSUeS All oR SoMe of THe fUNCTioN keyS Do NoT ReSPoND PoSSiBle CAUSeS: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SolUTioN: 1) Perform a keypad test in Service Mode: a.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.1 CoNSole RePlACeMeNT 1) Remove the 5 screws holding the console to the frame (Figure A). figURe A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). figURe B 3) Reinstall the wire connections to the new console.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.2 HeART RATe HANDleBAR RePlACeMeNT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). figURe B figURe A 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 3 wires from the handlebar and remove the defective handlebar (Figure D).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.3 HeART RATe gRiPS RePlACeMeNT 1) Remove the 3 screws holding the 2 halves of the HR grip together (Figure A). 2) Split the HR grip in half (Figure B). figURe A figURe B 3) Disconnect the level key and HR plate wiring (Figure C) and remove the HR grip. 4) Reverse Steps 1-3 to install a new HR grip.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.4 CUP HolDeR RePlACeMeNT 1) Remove the 2 screws holding the cup holder to the console mast (Figure A). figURe A 2) Remove the cup holder (Figure B). figURe B 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.5 CoNSole keyPAD / oVeRlAy RePlACeMeNT NOTE: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.1.
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CHAPTeR 9: PART RePlACeMeNT gUiDe 9.5 CoNSole keyPAD / oVeRlAy RePlACeMeNT - CoNTiNUeD 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). figURe e figURe f 9) Match the overlay to the cutout on the console (Figure G).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.6 CoNSole MAST ReMoVAl 1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A), and remove the 4 screws holding the console mast to the frame (Figure figURe B figURe A 4) Pull the wires out the bottom of the console mast and remove the mast (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.7 SeAT PAD RePlACeMeNT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). figURe A 2) Lift the seat pad away from the seat post (Figure B). figURe B 3) Reverse Steps 1-2 to install a new seat pad.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.8 SeAT PoST RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame (Figure B). figURe A figURe B 3) Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad (Figure C). figURe C 4) Reverse Steps 1-3 to install a new seat post.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.9 SeAT PoST iNSeRT RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame and set it aside (Figure B). figURe A figURe B 3) Remove the rubber boot that rests at the bottom of the seat post (Figure C).
9.10 PeDAl RePlACeMeNT 1) Use a 15 mm wrench commercial pedal wrench (available from Matrix - part # ZMS4001254) to remove the pedal from the crank (Figure A). NOTE: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.11 SHRoUDS ReMoVAl 1) Remove the pedals as outlined in Section 9.10. 2) Remove the seat adjustment pin (Figure A). 3) Remove the seat post and seat post boot (Figures B & C). figURe B figURe A figURe C 4) Remove the 13 screws holding the left shroud in place (Figure D).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.12 loWeR CoNTRol BoARD RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the 3 screws holding the cover onto the lower board and remove the cover. 3) Disconnect the 5 wire connections to the lower board (Figure A). 4) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.13 BATTeRy RePlACeMeNT 1) Remove the right side shroud as outlined in Section 9.11. 2) Disconnect the 2 wires from the battery (Figure A). figURe A 3) Remove the 2 wing nuts on the battery bracket (Figure B). 4) Swivel the battery bracket out of the way and remove the battery (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.14 DRiVe BelT RePlACeMeNT 1) Remove the right side shroud as outlined in Section 9.11. 2) Pull up on the tension assembly and walk the belt off of the pulley (Figure A). 3) Remove the belt (Figure B). figURe A figURe B 4) Reverse Steps 1-3 to install a new drive belt.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.15 geNeRAToR BelT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe A figURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.16 geNeRAToR RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe A figURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.17 PUlley Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the drive belt as outlined in Section 9.14. 3) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe A figURe B 4) Once the tension has been removed, walk the generator belt off of the pulley (Figure C).
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CHAPTeR 9: PART RePlACeMeNT gUiDe 9.17 PUlley Axle SeT RePlACeMeNT - CoNTiNUeD 5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D). 6) Remove the bearing (Figure E). figURe D figURe e 7) Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.18 CRANk Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Pull up on the tension assembly and walk the drive belt off of the pulley (Figure A). 3) Remove the drive belt (Figure B). 4) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.19 ReAR STABilizeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). figURe A 2) Remove the rear stabilizer (Figure B). figURe B 3) Reverse Steps 1-2 to install a rear stabilizer.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.20 fRoNT STABilizeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). figURe A 2) Remove the front stabilizer (Figure B). figURe B 3) Reverse Steps 1-2 to install a new front stabilizer.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.21 TeSTiNg THe Bike oNCe THe UNiT oR RePlACeMeNT PART iS fUlly iNSTAlleD AND ASSeMBleD AND PRoPeRly PlACeD oN THe flooR, USe THe folloWiNg iNSTRUCTioNS To SeTUP AND TeST THe MACHiNe: 1) Check that the console is set for upright bike. a.
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 U5x-04 Bike SPeCifiCATioNS MODEL NAME CYCLE TYPE U5x UPRIGHT FRAME PART # U-3X/5X/7X-03-F CONSOLE PART # HURE-5X-04-C FEATURES CONTACT & TELEMETRIC HR SENSORS HANDLEBAR DESIGN FULL RACING STYLE WITH ELBOW SUPPORT INTEGRATED ARM RESTS...
CHAPTeR 10: Bike SPeCifiCATioN AND ASSeMBly gUiDe 10.2 fASTeNeRS AND ASSeMBly ToolS QUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE See sketch of part Z04 5MM ALLEN WRENCH PURPLE See sketch of part Z04 6 MM ALLEN WRENCH PURPLE OPEN END WRENCH (15 &...
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS AfTeR THeSe ASSeMBly STePS ARe CoMPleTe, Be SURe To SeTUP AND TeST THe UNiT AS oUTliNeD iN SeCTioN 9.21. STEP 1 STEP 2...
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CHAPTeR 10: Bike SPeCifiCATioN AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 3 STEP 4...
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 5...
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CHAPTeR 10: Bike SPeCifiCATioN AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD FINAL ASSEMBLY...
It should be possible to pedal without locking the knees or shifting in the seat. The Matrix U5x-04-F Bike features a vertical ratchet seat adjustment system, which makes it easy and safe to change the height of the seat quickly.
CHAPTeR 10: Bike SPeCifiCATioN AND ASSeMBly gUiDe 10.5 leVeliNg THe Bike STABILIZING THE MATRIX U5X-04 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.
10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS The Matrix Upright bike is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the TV and TV bracket, and the instructions located in the TV owner's manual to program the television.
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 6) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 12) Press the entertainment keypad / overlay into the cut out in the console plastic (Figure M). 13) Plug the ribbon cable into the pins on the UCB (Figure N). Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB.
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19) Re-attach the console back to the front using the bottom 6 screws removed in Step 2. NOTE: Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws (Figure U). The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket.
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 25) If installing a PCTV, plug the net wire into the back of the TV (Figure Z). NOTE: The net wire is not used if installing a MYE TV, and should be hidden by the plastic covers.
1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB flash drive into the console and press ENTER, 9, 0, 0, 1, ENTER on the keypad and the USB will create the folders (Figure A) 2.
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