Matrix U7xe-04 Service Manual
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Matrix U7xe-04 Service Manual

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U 7 x e - 0 4 B I K e
S e R V I C e M A N U A l

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Summary of Contents for Matrix U7xe-04

  • Page 1 U 7 x e - 0 4 B I K e S e R V I C e M A N U A l...

  • Page 2: Table Of Contents

    TABle of CoNTeNTS CHAPTeR 1: SeRIAl NUMBeR loCATIoN ..............CHAPTeR 2: IMPoRTANT SAfeTy INSTRUCTIoNS Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHAPTeR 3: PReVeNTATIVe MAINTeNANCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
  • Page 3 9.20 Front Stabilizer Replacement ..................64 9.21 Testing the Bike ....................... 65 CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.1 U7xe-04 Bike Specifications ..................66 10.2 Fasteners and Assembly Tools .................. 67 10.3 Assembly Instructions ....................68 10.4 Adjusting the Pedal Straps and Seat ................. 72 10.5...

  • Page 4: Chapter 1: Serial Number Location

    CHAPTeR 1: SeRIAl NUMBeR loCATIoN 1.1 SeRIAl NUMBeR loCATIoN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
  • Page 5 CHAPTeR 1: SeRIAl NUMBeR loCATIoN 1.1 SeRIAl NUMBeR loCATIoN console serial number location CoNSole SeRIAl NUMBeR loCATIoN...

  • Page 6: Chapter 2: Important Safety Instructions

    To ensure proper use of the Matrix U7xe-04 Bike, make sure that all users read this manual. Remind the users that before CAUTIoN! any changes or modifications to this equipment undertaking any fitness program, they should obtain complete could void the product warranty.

  • Page 7: Electrical Requirements

    2.2 eleCTRICAl ReqUIReMeNTS The Matrix 7xe Series Upright Bike is designed to be self powered. note: If an add on TV (using a bracket) or Virtual Active is added to the unit, it must be plugged in, or the TV and Virtual Active will not operate correctly. If the Bike will be plugged in, follow the requirements below.

  • Page 8: Chapter 3: Preventative Maintenance

    3.2 CHeCK foR DAMAgeD PARTS Do NoT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN lABelS AND NAMePlATeS. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.

  • Page 9: Care And Maintenance Instructions

    3.3 CARe AND MAINTeNANCe INSTRUCTIoNS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.

  • Page 10: Touch Screen Care And Cleaning

    CHAPTeR 3: PReVeNTATIVe MAINTeNANCe 3.4 ToUCH SCReeN CARe & CleANINg ToUCH SCReeN CARe AND CleANINg * The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a clean dry 100% lint free cloth and water / soap mixture or a computer or LCD / LED screen cleaner. * It is very important to avoid using any other chemical on the touch screen.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    4.1 CoNSole DeSCRIPTIoN The U7xe-04 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen.

  • Page 12: Workout Setup Steps

    Heart rate - The Matrix U7xe-04 bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate.

  • Page 13: Chapter 5: Manager Mode

    CHAPTeR 5: MANAgeR MoDe 5.1 MANAgeR MoDe oVeRVIeW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 14: Manager Mode - About Tab

    LMM board, there will usually be a USB port on the the MMM console is replaced). front of the console. U7xe-04-C - If the unit has the LAM console (the console cover back will have holes for ventilation), the CSafe Model should be set for LAM.

  • Page 15: Manager Mode - Time Tab

    CHAPTeR 5: MANAgeR MoDe 5.3 MANAgeR MoDe - TIMe TAB MANAgeR MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Time Maximum Time This option allows the club to set the maximum Maximum: 99 Minutes Default: 60 Minutes workout duration limits during peak and non Minimum: 5 Minutes peak hours.

  • Page 16: Manager Mode - Tv Tab

    CHAPTeR 5: MANAgeR MoDe 5.5 MANAgeR MoDe - TV TAB MANAgeR MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Default Channel This option controls the default TV channel Channels 1-999 Default: 3 on start up. Default Volume This option controls the default TV volume Maximum: 17 Default: 5 on start up.

  • Page 17: Manager Mode - Language Tab

    CHAPTeR 5: MANAgeR MoDe 5.6 MANAgeR MoDe - lANgUAge TAB MANAgeR MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Language Select default language. This option allows the user to select a flag for a specific language. lANgUAge flAg UNIT lANgUAge flAg UNIT lANgUAge flAg UNIT...

  • Page 18: Manager Mode - Other Tab

    CHAPTeR 5: MANAgeR MoDe 5.7 MANAgeR MoDe - oTHeR TAB MANAgeR MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Other Asset Management This option allows the club owner collect workout On or Off Default: Off data via a PC. Virtual Active This option controls the Virtual Active function. On or Off Default: Off...

  • Page 19: Chapter 6: Engineering Mode

    CHAPTeR 6: eNgINeeRINg MoDe 6.1 eNgINeeRINg MoDe oVeRVIeW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 20: Engineering Mode - Statistics Tab

    CHAPTeR 6: eNgINeeRINg MoDe 6.3 eNgINeeRINg MoDe - STATISTICS TAB eNgINeeRINg MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Statistics This option displays the workout information for the unit. 6.4 eNgINeeRINg MoDe - eRRoRS TAB eNgINeeRINg MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Errors This option displays the error code history for the unit.

  • Page 21: Engineering Mode - Clubs Tab

    6.5 eNgINeeRINg MoDe - ClUBS TAB eNgINeeRINg MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Clubs This option allows the club to select a screen Default: MATRIX header from a list. 6.6 eNgINeeRINg MoDe - ClUB ID TAB eNgINeeRINg MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD...

  • Page 22: Engineering Mode - Other Tab

    CHAPTeR 6: eNgINeeRINg MoDe 6.7 eNgINeeRINg MoDe - oTHeR TAB eNgINeeRINg MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD Other Erp Time If there is no use of the machine over a Maximum: 30 minutes Default: 0 minutes period of time, the console LEDs will turn Minimum: 0 off (go into ErP mode).

  • Page 23: Chapter 7: Service Mode

    CHAPTeR 7: SeRVICe MoDe 7.1 SeRVICe MoDe oVeRVIeW The Service Mode allows an authorized service provider to test and store information on the bike. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 24: Service Mode - Setup Tab

    CHAPTeR 7: SeRVICe MoDe 7.2 SeRVICe MoDe - SeTUP TAB SeRVICe MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS Setup Machine Type This option selects the current model. Default: Upright Bike Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production.

  • Page 25: Service Mode - Test Tab

    7.3 SeRVICe MoDe - TeST TAB U7xe-02--C Keypad - Old keypad - Includes Quick Start Key U7xe-03--C Keypad - Old keypad - Does NOT Includes Quick Start Key U7xe-04-C Keypad - New keypad - SeRVICe MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS MoDIfIeD...

  • Page 26: Service Mode - Log Tab

    CHAPTeR 7: SeRVICe MoDe 7.4 SeRVICe MoDe - log TAB SeRVICe MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS This option records key component replacement history. 7.5 SeRVICe MoDe - DATe & TIMe TAB SeRVICe MoDe fUNCTIoN & DefAUlTS DeSCRIPTIoNS Date & Time This option sets the current date and time on the machine.

  • Page 27: Chapter 8: Troubleshooting

    CHAPTeR 8: TRoUBleSHooTINg 8.1 eleCTRICAl DIAgRAMS...
  • Page 28 CHAPTeR 8: TRoUBleSHooTINg 8.1 eleCTRICAl DIAgRAMS - CoNTINUeD...
  • Page 29 CHAPTeR 8: TRoUBleSHooTINg 8.1 eleCTRICAl DIAgRAMS - CoNTINUeD PUlSe SeNSoR WIRe PoWeR ReSISTANCe WIRe...
  • Page 30 CHAPTeR 8: TRoUBleSHooTINg 8.1 eleCTRICAl DIAgRAMS - CoNTINUeD DIgITAl CoMMUNICATIoN WIRe eCB WIRe...

  • Page 31: Lcb Led Indicators

    CHAPTeR 8: TRoUBleSHooTINg 8.2 lCB leD INDICAToRS ====================== fIRMWARe DefINITIoN ======================== leD6: lCB STATUS (BlINKINg: oK) leD7: ReSISTANCe RegUlATe STATUS (BRIgHT : NoRMAl ) leD8: UCB/lCB CoMMUNICATIoN STATUS (BlINKINg : oK ) ====================== HARDWARe DefINITIoN ======================= leD1: AC PlUg-IN STATUS (BRIgHT : AC ) leD2: DC 5V STATUS (BRIgHT : oK) leD3: AC PlUg-IN STATUS (BRIgHT : AC ) leD4: DC 12V STATUS (BRIgHT : oK )

  • Page 32: Lcb Wiring Connections

    CHAPTeR 8: TRoUBleSHooTINg 8.3 lCB1_eRP WIRINg CoNNeCTIoN...

  • Page 33: Troubleshooting - Error 04A0

    CHAPTeR 8: TRoUBleSHooTINg 8.4 TRoUBleSHooTINg - eRRoR 04A0 eRRoR CoDe 04A0 1) SyMPToM: 04A0 – PCB communication disconnected. 2) SolUTIoN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.

  • Page 34: Troubleshooting - Error 04B0

    CHAPTeR 8: TRoUBleSHooTINg 8.5 TRoUBleSHooTINg - eRRoR 04B0 eRRoR CoDe 04B0 1) SyMPToM: 04B0 – LCB communication disconnected. 2) SolUTIoN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.

  • Page 35: Troubleshooting - Error 0248

    CHAPTeR 8: TRoUBleSHooTINg 8.6 TRoUBleSHooTINg - eRRoR 0248 eRRoR CoDe 0248 1) SyMPToM: 0248 –Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SolUTIoN: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6 VAC, replace the battery.

  • Page 36: Troubleshooting - Error 02B4

    CHAPTeR 8: TRoUBleSHooTINg 8.7 TRoUBleSHooTINg - eRRoR 02B4 eRRoR CoDe 02B4 1) SyMPToM: 02B4 – Resistance type error. 2) SolUTIoN: 1) Check if the machine has the correct resistance system (resistor or ECB) (Figures A & B). 2) Check if the console is matched with the correct frame, and that the Machine Type is set correctly in Engineering Mode. 3) Replace the LCB.

  • Page 37: Troubleshooting - Error 02Ab

    CHAPTeR 8: TRoUBleSHooTINg 8.8 TRoUBleSHooTINg - eRRoR 02AB eRRoR CoDe 02AB 1) SyMPToM: 02AB –Machine type error. 2) SolUTIoN: 1) Enter into Engineering Mode and verify that the Machine Type setting is correct (should be U7xe - Figure A). fIgURe A...

  • Page 38: Troubleshooting - Error 01Ac

    CHAPTeR 8: TRoUBleSHooTINg 8.9 TRoUBleSHooTINg - eRRoR 01AC eRRoR CoDe 01AC 1) SyMPToM: 01AC - Resistance over current 2) SolUTIoN: 1) Check if the resistance is short circuited by measuring amperage through the generator cable (Figure A). - If the resistance value is under 10 ohms, replace the generator. - If the resistance value is over 10 ohms, replace the LCB.

  • Page 39: Troubleshooting - No Resistance Issues

    CHAPTeR 8: TRoUBleSHooTINg 8.10 TRoUBleSHooTINg - No ReSISTANCe ISSUeS No ReSISTANCe TRoUBleSHooTINg 1) SyMPToM: No resistance 2) SolUTIoN: 1) Check the power resistor wire connection between the power resistor and the LCB (Figure A). 2) Check if there is a resistance value by measuring amperage through the generator cable (Figure A). - If there is not a resistance value, replace the resistor.

  • Page 40: Troubleshooting - Touch Pad Issues

    CHAPTeR 8: TRoUBleSHooTINg 8.11 TRoUBleSHooTINg - ToUCH PAD ISSUeS All oR SoMe of THe fUNCTIoN KeyS Do NoT ReSPoND PoSSIBle CAUSeS: 1) The touch pad is not calibrated properly. 2) The UCB is damaged. SolUTIoN: 1) Perform a touch pad calibration in Service Mode: a.

  • Page 41: Troubleshooting - Heart Rate Issues

    An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.

  • Page 42: Tv Troubleshooting - Overview

    Fitness equipment. The Matrix Bike includes an integrated TV that shows in the large display window. The TV is capable of being shown as a 7" or 15" screen (Figures A & B). The console should be equipped with an entertainment keypad similar to Figure C.

  • Page 43: Tv Troubleshooting - Picture Fuzzy Or Unclear

    CHAPTeR 8: TRoUBleSHooTINg 8.14 TV TRoUBleSHooTINg - PICTURe fUZZy oR UNCleAR 1) For a fuzzy or unclear picture, see the TV programming instructions in Section 10. If the TV is still fuzzy or unclear after programming: a) Check the coax connection at the entertainment port (Figure A). b) Remove the 5 screws holding the console to the console mast and check the coax connection at the console (Figure B).

  • Page 44: Tv Troubleshooting - Tv Will Not Turn On

    CHAPTeR 8: TRoUBleSHooTINg 8.15 TV TRoUBleSHooTINg - TV WIll NoT TURN oN 1) Remove the console back and check the electrical connections for the TV (Figures A & B). fIgURe A fIgURe B 2) If internal electrical connections are good (the console turns on), and the outlet is outputting 120V, the issue is likely with the integrated TV. Replace the console.

  • Page 45: Tv Troubleshooting - Entertainment Keypad Issues

    CHAPTeR 8: TRoUBleSHooTINg 8.16 TV TRoUBleSHooTINg - eNTeRTAINMeNT KeyPAD ISSUeS eNTeRTAINMeNT KeyPAD IS NoT WoRKINg 1) SyMPToM: a. The entertainment keypad (Figure A) is not responding. 2) SolUTIoN: a. Remove the console and check the connection of the entertainment keypad (Figure B). b.

  • Page 46: Chapter 9: Part Replacement Guide

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.1 CoNSole RePlACeMeNT 1) Remove the 4 screws holding the console to the frame (Figure A). fIgURe A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). fIgURe B 3) Reinstall the wire connections to the new console.

  • Page 47: Heart Rate Handlebar Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.2 HeART RATe HANDleBAR RePlACeMeNT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). fIgURe A fIgURe B 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 3 wires from the handlebar and remove the defective handlebar (Figure D).

  • Page 48: Heart Rate Grip Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.3 HeART RATe gRIPS RePlACeMeNT 1) Remove the 3 screws holding the 2 halves of the HR grip together (Figure A). 2) Split the HR grip in half (Figure B). fIgURe A fIgURe B 3) Disconnect the level key and HR plate wiring (Figure C) and remove the HR grip. 4) Reverse Steps 1-3 to install a new HR grip.

  • Page 49: Cup Holder Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.4 CUP HolDeR RePlACeMeNT 1) Remove the 2 screws holding the cup holder to the console mast (Figure A). fIgURe A 2) Remove the cup holder (Figure B). fIgURe B 3) Reverse Steps 1-2 to install a new cup holder.

  • Page 50: Console Keypad / Overlay Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.5 CoNSole KeyPAD / oVeRlAy RePlACeMeNT note: The instructions below are similar for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Remove the console as outlined in Section 9.1. 2) Remove the back cover of the console (Figure A).
  • Page 51 CHAPTeR 9: PART RePlACeMeNT gUIDe 9.5 CoNSole KeyPAD / oVeRlAy RePlACeMeNT - CoNTINUeD 6) Push the overlay / keypad ribbon cable through the hole in the console and plug it in (Figure E). 7) Match the overlay / keypad to the cutout in the console (Figure F). fIgURe e fIgURe f 8) Press down on the corners of the overlay / keypad to keep it in place.

  • Page 52: Console Mast Removal

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.6 CoNSole MAST ReMoVAl 1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A), and remove the 4 screws holding the console mast to the frame (Figure fIgURe B fIgURe A 4) Pull the wires out the bottom of the console mast and remove the mast (Figure C).

  • Page 53: Seat Pad Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.7 SeAT PAD RePlACeMeNT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). fIgURe A 2) Lift the seat pad away from the seat post (Figure B). fIgURe B 3) Reverse Steps 1-2 to install a new seat pad.

  • Page 54: Seat Post Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.8 SeAT PoST RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame (Figure B). fIgURe A fIgURe B 3) Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad (Figure C). fIgURe C 4) Reverse Steps 1-3 to install a new seat post.

  • Page 55: Seat Post Insert Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.9 SeAT PoST INSeRT RePlACeMeNT 1) Remove the seat adjustment pin (Figure A). 2) Pull the seat post upward until the stem comes away from the frame and set it aside (Figure B). fIgURe A fIgURe B 3) Remove the rubber boot that rests at the bottom of the seat post (Figure C).

  • Page 56: Pedal Replacement

    9.10 PeDAl RePlACeMeNT 1) Use a 15 mm wrench commercial pedal wrench (available from Matrix - part # ZMS4001254) to remove the pedal from the crank (Figure A). note: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise).

  • Page 57: Shrouds Removal

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.11 SHRoUDS ReMoVAl 1) Remove the pedals as outlined in Section 9.10. 2) Remove the seat adjustment pin (Figure A). 3) Remove the seat post and seat post boot (Figures B & C). fIgURe B fIgURe A fIgURe C 4) Remove the 13 screws holding the left shroud in place (Figure D).

  • Page 58: Lower Control Board Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.12 loWeR CoNTRol BoARD RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the 3 screws holding the cover onto the lower board and remove the cover. 3) Disconnect the 5 wire connections to the lower board (Figure A). 4) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board.

  • Page 59: Battery Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.13 BATTeRy RePlACeMeNT 1) Remove the right side shroud as outlined in Section 9.11. 2) Disconnect the 2 wires from the battery (Figure A). fIgURe A 3) Remove the 2 wing nuts on the battery bracket (Figure B). 4) Swivel the battery bracket out of the way and remove the battery (Figure C).

  • Page 60: Drive Belt Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.14 DRIVe BelT RePlACeMeNT 1) Remove the right side shroud as outlined in Section 9.11. 2) Pull up on the tension assembly and walk the belt off of the pulley (Figure A). 3) Remove the belt (Figure B). fIgURe A fIgURe B 4) Reverse Steps 1-3 to install a new drive belt.

  • Page 61: Generator Belt Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.15 geNeRAToR BelT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). fIgURe A fIgURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).

  • Page 62: Generator Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.16 geNeRAToR RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). fIgURe A fIgURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).

  • Page 63: Pulley Axle Set Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.17 PUlley Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Remove the drive belt as outlined in Section 9.14. 3) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). fIgURe A fIgURe B 4) Once the tension has been removed, walk the generator belt off of the pulley (Figure C).
  • Page 64 CHAPTeR 9: PART RePlACeMeNT gUIDe 9.17 PUlley Axle SeT RePlACeMeNT - CoNTINUeD 5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D). 6) Remove the bearing (Figure E). fIgURe D fIgURe e 7) Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).

  • Page 65: Crank Axle Set Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.18 CRANK Axle SeT RePlACeMeNT 1) Remove the shrouds as outlined in Section 9.11. 2) Pull up on the tension assembly and walk the drive belt off of the pulley (Figure A). 3) Remove the drive belt (Figure B). 4) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure C).

  • Page 66: Rear Stabilizer Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.19 ReAR STABIlIZeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the rear stabilizer to the frame (Figure A). fIgURe A 2) Remove the rear stabilizer (Figure B). fIgURe B 3) Reverse Steps 1-2 to install a rear stabilizer.

  • Page 67: Front Stabilizer Replacement

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.20 fRoNT STABIlIZeR RePlACeMeNT 1) Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame (Figure A). fIgURe A 2) Remove the front stabilizer (Figure B). fIgURe B 3) Reverse Steps 1-2 to install a new front stabilizer.

  • Page 68: Testing The Bike

    CHAPTeR 9: PART RePlACeMeNT gUIDe 9.21 TeSTINg THe BIKe oNCe THe UNIT oR RePlACeMeNT PART IS fUlly INSTAlleD AND ASSeMBleD AND PRoPeRly PlACeD oN THe flooR, USe THe folloWINg INSTRUCTIoNS To SeTUP AND TeST THe MACHINe: 1) Enter Service Mode (ENTER, 3, 0, 0, 1, ENTER) and input the serial number of the console. Also set the Machine Type (See Section 7.2) and Keypad (See Section 7.3) and verify that the Date and Time are correct (See Section 7.5).

  • Page 69: Chapter 10: Bike Specifications And Assembly Guide

    CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.1 U7xe-04 BIKe SPeCIfICATIoNS MODEL NAME U-3x/5x/7x CYCLE TYPE U7xe UPRIGHT FRAME PART # U-3X/5X/7X-03-F CONSOLE PART # HURESAC-7XE-04-C FEATURES CONTACT & TELEMETRIC HR SENSORS HANDLEBAR DESIGN FULL RACING STYLE WITH ELBOW SUPPORT...

  • Page 70: Fasteners And Assembly Tools

    CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.2 fASTeNeRS AND ASSeMBly ToolS QUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE See sketch of part Z04 5MM ALLEN WRENCH PURPLE See sketch of part Z04 6 MM ALLEN WRENCH PURPLE OPEN END WRENCH (15 &...

  • Page 71: Assembly Instructions

    CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.3 ASSeMBly INSTRUCTIoNS AfTeR THeSe ASSeMBly STePS ARe CoMPleTe, Be SURe To SeTUP AND TeST THe UNIT AS oUTlINeD IN SeCTIoN 9.21. STEP 1 STEP 2...
  • Page 72 CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.3 ASSeMBly INSTRUCTIoNS - CoNTINUeD STEP 3 STEP 4...
  • Page 73 CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.3 ASSeMBly INSTRUCTIoNS - CoNTINUeD STEP 5...
  • Page 74 CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.3 ASSeMBly INSTRUCTIoNS - CoNTINUeD FINAL ASSEMBLY...

  • Page 75: Adjusting The Pedal Straps And Seat

    It should be possible to pedal without locking the knees or shifting in the seat. The Matrix U7xe-04 Bike features a vertical ratchet seat adjustment system, which makes it easy and safe to change the height of the seat quickly.

  • Page 76: Leveling The Bike

    CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.5 leVelINg THe BIKe stabiliZinG tHe matriX u7Xe-04 biKe After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.

  • Page 77: Tv Programming Instructions

    CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.6 TV PRogRAMMINg INSTRUCTIoNS Once the cardio equipment has been installed, and proper power and cable wiring is provided, The Television must be programmed to the club's channels and settings. auto scan - An auto scan will search for channel signals from the coax cable. It will tune in all channels that provide a signal. 1.
  • Page 78 CHAPTeR 10: BIKe SPeCIfICATIoNS AND ASSeMBly gUIDe 10.6 TV PRogRAMMINg INSTRUCTIoNS - CoNTINUeD auto scan (continued): 8. If the channels are not coming in clearly after a channel scan (or if only some channels come in), follow Steps 4-7 to enter the Installation Use the CHANNEL UP or DOWN keys to change the TV System to match the club's incoming frequency (Figure G), then re-run Auto Scan.

  • Page 79: Chapter 11: Software Upgrade Guide

    CHAPTeR 11: SofTWARe UPgRADe gUIDe 11.1 SofTWARe UPgRADe INSTRUCTIoNS * an ac power cord is required to update software in the field. Plug in the unit prior to beginning the update procedure. ** all plug ins must be removed prior to updating software (for example, no iPod can be connected). Do not use the console while an update is in process.
  • Page 80 NoTeS...
  • Page 81 MATRIx fITN eS S Sy S Te MS C o R P. 1610 LANDM ARK DR I VE C OTTA GE G R OV E WI 535 27 U S A TOLL FREE 866.693.4863 ww w.m atr i xfi tn es s . co m FA X 60 8.8 39 .1 717...

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