TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ..............CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Read and Save These Instructions ................2 Electrical Requirements .................... 3 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ................... 4 Check for Damaged Parts ..................4 Care and Maintenance Instructions ................
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TABLE OF CONTENTS Console Keypad / Overlay Replacement ............... 35 Pedal Replacement ......................37 Crank Axle Set Replacement ..................38 Front Shrouds Replacement ................... 39 Side Covers Replacement ....................40 9.10 Console Mast Replacement.................... 41 9.11 Seat Pad Replacement ....................42 9.12 Seat Post Replacement ....................
To ensure proper use of the Matrix U3x-05 Bike, make sure that all users read this manual. Remind the users that before undertaking CAUTION! Any changes or modifications to this equipment any fitness program, they should obtain complete physical could void the product warranty.
110 V UNITS All Matrix 3x, 5x, 7xe and 7xi 110 V bikes require the use of a 100-125 V, 60 Hz and a 15 A “Dedicated Circuit”, with a non-looped (isolated) neutral/ground for power. This outlet should be a NEMA 5-15R and have the same configuration as the plug.
3.2 CHECK FOR DAMAGED PARTS DO NOT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAINTAIN LABELS AND NAMEPLATES. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.
3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 CONSOLE DESCRIPTION WORKOUT KEYS Simple program view and selection buttons. GO: One touch Start. ENTER: To confirm each program setting. UP / DOWN LEVEL: Easy information and level selection. UP / DOWN TIME: Easy information and time adjustment. STOP: Ends workout and shows workout summary data.
CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.2 WORKOUT SETUP STEPS - MANUAL - Press to immediately begin a workout. Workout, resistance level, and time will automatically go to default settings. Pressing GO will not prompt user for age, weight, or level settings. 1) Start pedaling and press the GO key to begin your workout.
HEART RATE - The Matrix Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the Bike will automatically adjust the level based upon the user's heart rate.
CHAPTER 5: MANAGER MODE 5.1 USING MANAGER MODE The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager and hit ENTER (Figure A).
Set for Mile or Kilometer. Machine Type U3x-05 H3x / U3x / R3x / E3x / S3x / A3x The machine type should be the U3x-05 for the Bike. / H3x-05 / U3x-05 / R3x-05 Power Save Time 30 Seconds 30 - 60 Seconds Power saving time for the self powered frame.
CHAPTER 7: SERVICE MODE 7.1 USING SERVICE MODE To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CODE DEFAULT OPTIONS...
CHAPTER 8: TROUBLESHOOTING 8.3 TROUBLESHOOTING - ERROR 04A0 / 0440 ERROR CODE 04A0 / 0440 1) SYMPTOM: 04A0 – UCB communication disconnected. 0440 – Timeout receive packet (LCB can not receive any data for 50 seconds). 2) SOLUTION: If the display is giving a 04A0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again.
CHAPTER 8: TROUBLESHOOTING 8.4 TROUBLESHOOTING - ERROR 04B0 ERROR CODE 04B0 1) SYMPTOM: 04B0 – LCB communication disconnected. 2) SOLUTION: 1) If the display is giving a 04B0 error, check the LCB LED10 status. - LED10 blinking: Turn off power and after 3 seconds, turn on power again. If the console shows the 04A0 error, skip to Step 2. - LED10 off: Check the connection of the digital communication wire at the UCB and LCB (Figure A &...
CHAPTER 8: TROUBLESHOOTING 8.5 TROUBLESHOOTING - ERROR 0248 ERROR CODE 0248 1) SYMPTOM: 0248 - Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SOLUTION: 1) Please check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6 V, please plug in the power cord to charge battery for 1 hour.
CHAPTER 8: TROUBLESHOOTING 8.8 TROUBLESHOOTING - ERROR 0149 / 01AF ERROR CODE 0149 / 01AF 1) SYMPTOM: 0149 – Electro-magnet over current. 01AF – Electro-magnet disconnected. 2) SOLUTION: 1) Check if the Electro-magnet is short circuited or open (Figure A). - If the resistance data shows a short / open ohms or is outside the range of 12.8 ~14.2 ohms, replace the Electro-magnet.
CHAPTER 8: TROUBLESHOOTING 8.9 TROUBLESHOOTING - ERROR 01B4 ERROR CODE 01B4 1) SYMPTOM: 01B4 – Battery connection reverse protection. 2) SOLUTION: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B). - If there is no data on voltage, replace the battery - If there is data on voltage, replace the LCB FIGURE A...
CHAPTER 8: TROUBLESHOOTING 8.10 TROUBLESHOOTING - NO RESISTANCE ISSUES NO RESISTANCE ISSUES 1) SYMPTOM: No resistance. 2) SOLUTION: 1) Check the resistance wire connection between the ECB and LCB (Figure A). 2) Check if the resistance is open (Figure B). - If there is no data on resistance, replace the ECB.
An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.
CHAPTER 8: TROUBLESHOOTING 8.12 TROUBLESHOOTING - KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SOLUTION: 1) Perform a keypad test in Service Mode: a.
1. Sections 8.11 - 8.14 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness Systems. 2. The U3x-02 Bike has the capability of adding an external 15" TV with a bracket. A Matrix brand external TV will look similar to the TV in Figure A.
CHAPTER 8: TROUBLESHOOTING 8.14 ENTERTAINMENT TROUBLESHOOTING – PICTURE FUZZY OR UNCLEAR 1. Remove the TV back cover (Figure A) Using a verified good piece of coax cable, hook the coax directly to the TV jack. This bypasses internal connections for your machine or TV stand (Figure B). FIGURE A FIGURE B 2.
4. If internal TV power wire connections are good, verify 12 Volts power at the TV power wire where it plugs into the TV (wire in Figure B, shown with multi - meter in Figure E). If 12 Volts are present, the issue is likely with the TV itself, contact Matrix Customer Service.
(Used for changing menu and other settings). If the TV will function with the handheld remote, replace the TV keypad. If the TV will not function with handheld remote it is likely an issue with the TV itself, contact Matrix Customer Technical Support.
CHAPTER 9: PART REPLACEMENT GUIDE 9.1 CONSOLE REPLACEMENT 1) Turn off the power and disconnect the cord from the machine. 2) Remove the 5 screws that hold the console to the top of the console mast (Figure A). 3) Disconnect the console cable and other wiring and remove the console (Figure B). FIGURE A FIGURE B 4) Connect the wire connections to the new console.
CHAPTER 9: PART REPLACEMENT GUIDE 9.2 CUP HOLDER REPLACEMENT 1) Remove the 4 screws holding the cup holder to the console mast (Figure A). FIGURE A 2) Remove the cup holder (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTER 9: PART REPLACEMENT GUIDE 9.3 HANDLEBAR REPLACEMENT 1) Remove the cup holder as outlined in Section 9.2. 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure A). 3) Carefully pull the wires from the console mast until the connectors are showing, and then disconnect the 2 wires from the handlebar and remove the defective handlebar (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.4 HANDLEBAR SERVICE 1) All items on the handlebar are removed using a Phillips screwdriver from the underside of the bar. 2) Once the screws are removed, lift the part carefully, then disconnect any wire connections to fully remove the part. This includes any resistance buttons and heart rate grip plates (Figures A - D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT NOTE: The instructions below are for console overlays / keypads, but the procedure is the same regardless of where the overlay / keypad is. 1) Remove the console as outlined in Section 9.1. 2) Remove the 2 screws holding on the back cover of the console and remove it (Figure A).
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CHAPTER 9: PART REPLACEMENT GUIDE 9.5 CONSOLE KEYPAD / OVERLAY REPLACEMENT - CONTINUED 7) Peel the backing off of the new keypad and slide the ribbon cables through the slots in the console faceplate (Figures F & G). FIGURE F FIGURE G 8) Plug the ribbon cables into the UCB (Figure H).
2) Remove the pedal (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new pedal. NOTE: Be sure to tighten the pedal as much as possible onto the crank with a commercial pedal wrench (available from Matrix - part # ZMS4001254).
CHAPTER 9: PART REPLACEMENT GUIDE 9.7 CRANK AXLE SET REPLACEMENT 1) Remove the bolt that holds the crank to the drive axle set (Figure A). FIGURE A 2) The crank can be removed (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new crank axle set. NOTE: Torque the bolt removed in Step 1 to 80 N-m / 800 kgf-cm. 4) Test the bike as outlined in Section 9.20.
CHAPTER 9: PART REPLACEMENT GUIDE 9.8 FRONT SHROUDS REPLACEMENT 1) Remove the 2 screws that hold the silver cover to the frame (Figure A). 2) Remove the silver cover (Figure B). FIGURE A FIGURE B 3) Remove the 2 screws that hold the grey cover to the frame (Figure C). 4) Remove the black cover (Figure D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.9 SIDE COVERS REPLACEMENT 1) Remove the pedals as outlined in Section 9.6. 2) Remove the crank as outlined in Section 9.7. 3) Remove the front shroud as outlined in Section 9.8. 4) Remove the 9 screws holding the left side cover in place (Figure A). 5) Remove the 6 screws holding the right side cover in place (Figure B).
CHAPTER 9: PART REPLACEMENT GUIDE 9.10 CONSOLE MAST REMOVAL 1) Remove the console as outlined in Section 9.1. 2) Remove the cup holder as outlined in Section 9.2. 3) Remove the handlebars as outlined in Section 9.3. 4) Remove the front shroud as outlined in Section 9.8. 5) Remove the 4 screws holding the console mast to the frame (Figure A).
CHAPTER 9: PART REPLACEMENT GUIDE 9.11 SEAT PAD REPLACEMENT 1) Remove the 4 screws holding the seat pad to the seat post (Figure A). FIGURE A 2) Lift the seat pad away from the seat post (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new seat pad.
CHAPTER 9: PART REPLACEMENT GUIDE 9.12 SEAT POST SET REPLACEMENT 1) Remove the side covers as outlined in Section 9.8. 2) Remove the 4 screws that hold the seat post set to the frame (Figures A & B). FIGURE A FIGURE B 3) Remove the seat post set (Figure C).
CHAPTER 9: PART REPLACEMENT GUIDE 9.13 LOWER CONTROL BOARD REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. FIGURE A FIGURE B 4) Reverse Steps 1-3 to install a new lower board.
CHAPTER 9: PART REPLACEMENT GUIDE 9.14 BATTERY REPLACEMENT 1) Remove the front shrouds as outlined in Section 9.8. 2) Remove the LCB as outlined in Section 9.13. 3) Disconnect the 2 wires from the battery (Figure A). FIGURE A 4) Disconnect the 2 cable ties from the battery bracket (Figure B). 5) Remove the battery (Figure C).
CHAPTER 9: PART REPLACEMENT GUIDE 9.15 DRIVE BELT REPLACEMENT 1) Remove the side covers as outlined in Section 9.9 (Figure A). 2) Using a hook or loop of wire, remove the spring from the frame (Figure B). The tensioner should now pivot away from the drive belt. FIGURE A FIGURE B 3) Remove the drive belt (Figure C).
CHAPTER 9: PART REPLACEMENT GUIDE 9.16 GENERATOR REPLACEMENT 1) Remove the pedals as outlined in Section 9.6. 2) Remove the cranks as outlined in Section 9.7. 3) Remove the side covers as outlined in Section 9.9. 4) Remove the drive belt as outlined in Section 9.15. 5) Cut the cable tie and disconnect the generator with ECB wire from the LCB (Figures A &...
CHAPTER 9: PART REPLACEMENT GUIDE 9.17 REAR STABILIZER REPLACEMENT 1) Remove the 2 screws holding the black cover to the rear stabilizer (Figure A). 2) Remove the black cover (Figure B). FIGURE A FIGURE B 3) Remove the 6 screws holding the rear stabilizer to the frame (Figure C). 4) Remove the rear stabilizer (Figure D).
CHAPTER 9: PART REPLACEMENT GUIDE 9.18 FRONT STABILIZER REPLACEMENT 1) Remove the 4 screws holding the rear stabilizer to the frame (Figures A & B). . FIGURE A FIGURE B 2) Remove the front stabilizer (Figure C). FIGURE C 3) Reverse Steps 1-2 to install new front side covers.
CHAPTER 9: PART REPLACEMENT GUIDE CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT NOTE: A Matrix special tool is needed to correctly replace a drive axle. Order part # 1000323981 from Matrix CTS at 866-693-4863 ext 3. 1) Turn off the power and disconnect the cord from the machine.
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CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 9) Slide the drive axle assembly into the frame from the right side. Install the bearing cap portion of the tool into the left side of the frame (Figure 10) Mount the other tool from Figure F behind the bearing cap portion of the tool.
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CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 15) Remove the tools, then insert the bearing into the hole in the frame on the left side (Figure M). 16) Again use the M10 x 100L x 1.25P screw with a nut to attach the tool to the drive axle (Figure N). FIGURE M FIGURE N 17) Turn the screw until it is close into the drive axle (Figure O).
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CHAPTER 9: PART REPLACEMENT GUIDE 9.19 DRIVE AXLE SET REPLACEMENT - CONTINUED 21) Use a screwdriver to remove the iron plate from the drive axle (Figures S & T). FIGURE S FIGURE T 22) Rotate the drive axle to make sure that the motion is smooth and that there is no wobbling to one side (Figures U). FIGURE U 23) Re-install the belts as outlined in Section 9.15.
Press ENTER on Machine Type and make sure it is set for U3x-05. e. If Machine Type is not set for U3x-05, change to U3x-05 using the UP or DOWN LEVEL key and press ENTER to save. f. Press and hold the STOP key for 3-5 seconds to return to normal function.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 U3x-05 BIKE SPECIFICATIONS U3x UPRIGHT FEATURES CONTACT & TELEMETRIC HR SENSORS HANDLEBAR DESIGN FULL RACING STYLE WITH ELBOW SUPPORT INTEGRATED ARM RESTS THUMB SWITCH CONTROLS RESISTANCE SYSTEM TECHNOLOGY JID BRUSHLESS GENERATOR SELF POWERED - POWERED 100-125 V, 60 HZ...
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE, BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 9.19. STEP 1 YELLOW HARDWARE BAGS PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X25L FLAT WASHER Φ8.2XΦ16.0X2.0T...
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 2 BLACK HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L PHILLIP HEAD BOLT M5X12L Open BLACK HARDWARE BAG. Attach the REAR FRAME HANDLE (3) to the MAIN FRAME (2) using 2 BOLTS (C). Attach the REAR FRAME COVER (4) to the MAIN FRAME (2) using 2 BOLTS (D).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 3 GREEN HARDWARE BAG PART TYPE DESCRIPTION PHILLIP HEAD BOLT M5X12L Open GREEN HARDWARE BAG. Attach the FRONT SHROUD COVER (7) to the MAIN FRAME (2) using 2 BOLTS (F). Attach the STEP PLATE (8) to the MAIN FRAME (2) using 2 BOLTS (F).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 4 WHITE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L Open WHITE HARDWARE BAG. Attach the PULSE GRIPS HANDLEBARS (9) to the CONSOLE MAST (6) using 4 BOLTS (C).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED STEP 5 PURPLE HARDWARE BAG PART TYPE DESCRIPTION SOCKET HEAD BOLT M8X20L SPRING WASHER Φ8.5XΦ18.0X2.0T Open GREEN HARDWARE BAG. Attach the SEAT (12) to the SEAT POST (13) using 4 BOLTS (C) and 4 SPRING WASHERS (G).
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 ASSEMBLY INSTRUCTIONS - CONTINUED FINAL ASSEMBLY...
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping. The pedals include spring loaded clips for easy adjustment.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 LEVELING THE BIKE STABILIZING THE MATRIX U3X-05 BIKE After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.
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10.5 TV BRACKET INSTALLATION The Matrix U3x-05 Bike is capable of accepting a 15" TV via a bracket. Follow the instructions below to install the TV and bracket. Use the instructions in the Entertainment Owner's Manual to program the TV after installation.
CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION - CONTINUED 6) Install a head phone jack to the new lower keypad plastic with the Entertainment keypad (Figure G). 7) Plug the head phone jack wire into the head phone jack (Figure H). FIGURE G FIGURE H 8) Install the new lower keypad plastic to the frame using the 5 screws removed in Step 5.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION - CONTINUED 12) Plug the coax cable into the coax adaptor attached to the back half of the console (Figure M). 13) Use the 4 screws removed in Step 4 to re-attach the 2 halves of the console. NOTE: Route the TV power, coax, and controller wiring through the hole in top of the console.
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CHAPTER 10: BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 10.5 TV BRACKET INSTALLATION - CONTINUED 17) Route the TV power, controller, and console cables out the back of the console and plug into the back of the TV (Figures S & T). 18) The new TV should now be programmed and thoroughly tested before installing the covers.
1. Create an access on USB folders which will be used. The access should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB in console and follow the steps then the USB will get the access (Figure A).
1. Create an access on USB folders which will be used. The access should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB in console and follow the steps then the USB will get the access.
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