Removal Of The Battery Ignitor; Repacing The Battery; Removing The Oxy-Pilot Assembly - Flavel Caress Installation And Maintenance Instructions Manual

4.1.5 It is now necessary to refit and correctly tension the operating cable. To
do this, first set the control lever to the horizontal (central position), this
is the position which creates maximum tension in the operating cable.
Refit the operating cable to the aluminium operating arm, firstly locating
the nipple on one end of the cable into recess in operating arm and
then feed the other end through hole in operating arm. Pull the operat
ing cable until it is finger tight and secure with screw into operating arm
(do not over-tighten). Move the control lever fully downwards and check
that the left hand micro-switch operates the igniter and that the control
valve spindle is fully depressed. Move the control lever upwards to the
"off" position and check that the right hand (cut-off) micro-switch
operates. Check that the control lever operates smoothly and safely.
4.2

Removal of the battery ignitor

4.2.1 Remove the burner assembly as above.
4.2.2 Disconnect the ignition lead and earth lead from the igniter. Unscrew the
Battery retaining cap and place battery to one side. Then unscrew
igniter retaining ring and remove igniter from panel.
Re-assemble in reverse order and carry out a gas tightness test.
4.3 Replacing the battery
4.3.1 Unscrew Battery retaining cap situated at the front right of the fire and
remove the battery
4.3.2 Replace in the reverse order using a 1.5V AA Alkaline Battery.
4.4

Removing the Oxy-Pilot Assembly

Note: Because this appliance is fitted with an atmosphere sensing 'Oxy-
Pilot' it is not possible to replace the thermocouple separately, because the
thermocouple position is factory set to a tight tolerance. Any replacement of
parts on the pilot requires a complete new pilot assembly.
4.4.1 Remove the burner assembly as in section 4.1
4.4.2 Unscrew and remove the thermocouple retaining nut from the end of the
control tap, disconnect the ignition lead from the pilot electrode and the
two inline leads from the microswitch.
4.4.3 Unscrew and remove the two pozi-drive screws which secure the pilot
assembly to the burner. Remove the pilot.
4.4.4 Re-assemble in reverse order and carry out a gas tightness test.
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