EAS25420
CHECKING THE SHIFT SHAFT
1. Check:
• Shift shaft
• Shift shaft spring
Damage/wear → Replace.
EAS25430
CHECKING THE STOPPER LEVER
1. Check:
• Stopper lever
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
• Stopper lever spring
Damage/wear → Replace.
EAS25450
INSTALLING THE SHIFT SHAFT
1. Install:
• Oil seal "1"
(to the lower crankcase)
Installed depth "a"
0.6–1.1 mm (0.024–0.043 in)
a
1
2. Install:
• Stopper lever "1"
• Stopper lever spring "2"
TIP
• Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
• Mesh the stopper lever with the shift drum seg-
ment assembly.
3
2
1
5-67
3. Install:
• Shift shaft "1"
TIP
Hook the end of the shift shaft spring onto the
shift shaft spring stopper "2".
2
4. Install:
• Shift arm "1"
TIP
Align the punch mark "a" in the shift shaft with
the slot in the shift arm.
5. Adjust:
• Shift rod length
Refer to "ADJUSTING THE SHIFT PEDAL"
on page 3-25.
SHIFT SHAFT
1
a
1