Yamaha Vmax VMX17Y 2009 Manuals

Manuals and User Guides for Yamaha Vmax VMX17Y 2009. We have 2 Yamaha Vmax VMX17Y 2009 manuals available for free PDF download: Service Manual

Yamaha Vmax VMX17Y 2009 Service Manual

Yamaha Vmax VMX17Y 2009 Service Manual (592 pages)

Brand: Yamaha | Category: Motorcycle | Size: 45.74 MB

Table of Contents

Table of Contents
7
General Information
9
- Identification
  10
- Vehicle Identification Number
  10
- Model Label
  10
- Features
  11
- Outline of the Fi System
  11
- Fi System
  12
- Outline of the Abs
  13
- Abs Component Functions
  18
- Abs Operation
  23
- Abs Self-Diagnosis Function
  26
- Abs Warning Light and Operation
  29
- Ycc-T (Yamaha Chip Controlled Throttle)/Ycc-I (Yamaha Chip Controlled Intake)
  31
- Instrument Functions
  35
- Important Information
  43
- Preparation for Removal and Disassembly
  43
- Replacement Parts
  43
- Gaskets, Oil Seals and O-Rings
  43
- Lock Washers/Plates and Cotter Pins
  43
- Bearings and Oil Seals
  44
- Circlips
  44
- Checking the Connections
  45
- Special Tools
  46
Specifications
53
- General Specifications
  54
- Engine Specifications
  55
- Chassis Specifications
  63
- Electrical Specifications
  66
- Tightening Torques
  69
- General Tightening Torque Specifications
  69
- Engine Tightening Torques
  70
- Chassis Tightening Torques
  76
- Lubrication Points and Lubricant Types
  82
- Engine
  82
- Chassis
  84
- Lubrication System Chart and Diagrams
  86
- Engine Oil Lubrication Chart
  86
- Lubrication Diagrams
  88
- Cooling System Diagrams
  96
- Cable Routing
  100
Periodic Checks and Adjustments
125
- Periodic Maintenance
  128
- Introduction
  128
- Engine
  131
- Adjusting the Valve Clearance
  131
- Synchronizing the Throttle Bodies
  134
- Adjusting the Exhaust Gas Volume
  136
- Adjusting the Throttle Cable Free Play
  136
- Checking the Spark Plugs
  137
- Checking the Engine Oil Level
  138
- Changing the Engine Oil
  138
- Measuring the Engine Oil Pressure
  139
- Adjusting the Clutch Lever
  140
- Checking the Clutch Fluid Level
  140
- Bleeding the Hydraulic Clutch System
  141
- Replacing the Air Filter Element
  142
- Checking the Throttle Body Joints
  143
- Checking the Fuel Line
  143
- Checking the Cylinder Head Breather Hose
  143
- Checking the Crankcase Breather Hose
  143
- Checking the Exhaust System
  144
- Adjusting the Exup Cables
  145
- Checking the Coolant Level
  146
- Checking the Cooling System
  146
- Changing the Coolant
  147
- Checking the Air Induction System
  148
Chassis
149
- Adjusting the Front Disc Brake
  149
- Checking the Brake Fluid Level
  149
- Checking the Front Brake Pads
  150
- Checking the Rear Brake Pads
  150
- Checking the Brake Hoses
  150
- Checking the Brake Light Switches
  150
- Adjusting the Rear Brake Light Switch
  150
- Bleeding the Hydraulic Brake System (Abs)
  151
- Adjusting the Shift Pedal
  152
- Checking the Final Gear Oil Level
  152
- Changing the Final Gear Oil
  153
- Checking and Adjusting the Steering Head
  153
- Checking the Front Fork
  154
- Checking the Rear Suspension
  155
- Checking the Swingarm Pivot
  155
- Adjusting the Front Fork Legs
  155
- Adjusting the Rear Shock Absorber Assembly
  156
- Checking the Tires
  158
- Checking the Wheels
  159
- Checking the Sidestand
  160
- Checking and Lubricating the Cables
  160
- Lubricating the Levers
  160
- Lubricating the Pedals
  160
- Lubricating the Sidestand
  160
- Lubricating the Rear Suspension
  160
- Lubricating the Swingarm Pivot
  160
- Lubricating the Steering Head
  160
- Checking the Fasteners
  160
- Electrical System
  161
- Checking and Charging the Battery
  161
- Checking the Fuses
  161
- Replacing the Headlight Bulb
  161
- Adjusting the Headlight Beam
  161
- Checking the Switches, Lights and Signals
  162
- Checking the Switches
  162
- General Chassis
  166
- Installing the Abs Test Coupler
  169
- Installing the Top Cover
  173
- Installing the Battery
  175
- Front Wheel
  177
- Removing the Front Wheel
  179
- Disassembling the Front Wheel
  179
- Checking the Front Wheel
  179
- Maintenance of the Front Wheel Sensor and Sensor Rotor
  180
- Assembling the Front Wheel
  181
- Adjusting the Front Wheel Static Balance
  182
- Installing the Front Wheel (Front Brake Discs)
  183
- Rear Wheel
  185
- Removing the Rear Wheel (Disc)
  188
- Disassembling the Rear Wheel
  188
- Checking the Rear Wheel
  189
- Maintenance of the Rear Wheel Sensor and Sensor Rotor
  189
- Assembling the Rear Wheel
  189
- Adjusting the Rear Wheel Static Balance
  191
- Installing the Rear Wheel (Rear Brake Disc)
  191
- Front Brake
  194
- Introduction
  199
- Checking the Front Brake Discs
  199
- Replacing the Front Brake Pads
  200
- Removing the Front Brake Calipers
  201
- Disassembling the Front Brake Calipers
  201
- Checking the Front Brake Calipers
  202
- Assembling the Front Brake Calipers
  202
- Installing the Front Brake Calipers
  202
- Removing the Front Brake Master Cylinder
  203
- Checking the Front Brake Master Cylinder
  204
- Assembling the Front Brake Master Cylinder
  204
- Installing the Front Brake Master Cylinder
  204
- Rear Brake
  206
- Introduction
  212
- Checking the Rear Brake Disc
  212
- Replacing the Rear Brake Pads
  212
- Removing the Rear Brake Caliper
  213
- Disassembling the Rear Brake Caliper
  214
- Checking the Rear Brake Caliper
  214
- Assembling the Rear Brake Caliper
  214
- Installing the Rear Brake Caliper
  215
- Removing the Rear Brake Master Cylinder
  217
- Checking the Rear Brake Master Cylinder
  217
- Assembling the Rear Brake Master Cylinder
  217
- Installing the Rear Brake Master Cylinder
  217
- Abs (Anti-Lock Brake System)
  220
- Abs Components Chart
  220
- Removing the Hydraulic Unit Assembly
  222
- Checking the Hydraulic Unit Assembly
  222
- Checking the Brake Hoses
  222
- Installing the Hydraulic Unit Assembly
  223
- Hydraulic Unit Operation Tests
  224
- Trial Run
  227
- Handlebar
  228
- Removing the Handlebar
  230
- Checking the Handlebar
  230
- Installing the Handlebar
  230
- Front Fork
  233
- Removing the Front Fork Legs
  237
- Disassembling the Front Fork Legs
  237
- Checking the Front Fork Legs
  238
- Assembling the Front Fork Legs
  238
- Installing the Front Fork Legs
  242
- Steering Head
  243
- Removing the Lower Bracket
  246
- Checking the Steering Head
  246
- Installing the Steering Head
  246
- Rear Shock Absorber Assembly
  248
- Handling the Rear Shock Absorber and Gas Cylinder
  250
- Disposing of a Rear Shock Absorber
  250
- Removing the Rear Shock Absorber Assembly
  250
- Checking the Rear Shock Absorber Assembly and Gas Cylinder
  250
- Checking the Connecting Arm and Relay Arm
  250
- Installing the Rear Shock Absorber Assembly
  251
- Swingarm
  253
- Removing the Swingarm
  254
- Checking the Swingarm
  254
- Installing the Swingarm
  254
- Shaft Drive
  256
- Troubleshooting
  260
- Checking the Final Gear Oil for Contamination and Checking the Shaft Drive for Leaks
  261
- Measuring the Final Gear Backlash
  261
- Adjusting the Final Gear Backlash
  262
- Disassembling the Final Drive Assembly
  263
- Removing and Installing the Bearing
  264
- Assembling the Final Drive Assembly
  264
- Aligning the Final Drive Pinion Gear and Ring Gear
  265
- Checking the Drive Shaft
  268
- Installing the Final Drive Assembly
  268
Engine
271
- Engine Removal
  274
- Installing the Engine
  280
- Installing the Exup Cables
  281
- Camshafts
  282
- Removing the Camshafts
  286
- Checking the Camshafts
  287
- Checking the Camshaft Sprockets
  288
- Checking the Camshaft Gears
  289
- Checking the Decompression System
  289
- Checking the Timing Chain Guides
  289
- Checking the Timing Chain Tensioners
  289
- Installing the Camshafts
  290
- Cylinder Heads
  299
- Removing the Cylinder Heads
  300
- Checking the Cylinder Heads
  300
- Installing the Cylinder Heads
  300
- Valves and Valve Springs
  303
- Removing the Valves
  303
- Checking the Valves and Valve Guides
  303
- Checking the Valve Seats
  305
- Checking the Valve Springs
  307
- Checking the Valve Lifters
  307
- Installing the Valves
  307
- Generator and Starter Clutch
  310
- Removing the Generator
  313
- Removing the Starter Clutch
  313
- Checking the Starter Clutch
  313
- Installing the Starter Clutch
  314
- Installing the Generator
  314
- Electric Starter
  317
- Checking the Starter Motor
  319
- Assembling the Starter Motor
  320
- Clutch
  327
- Removing the Clutch
  329
- Checking the Friction Plates
  329
- Checking the Clutch Plates
  330
- Checking the Clutch Spring Plate
  331
- Checking the Clutch Housing
  331
- Checking the Clutch Boss
  331
- Checking the Pressure Plate
  331
- Checking the Clutch Push Rods
  331
- Checking the Primary Driven Gear
  331
- Installing the Clutch
  332
- Disassembling the Clutch Master Cylinder
  333
- Checking the Clutch Master Cylinder
  334
- Assembling the Clutch Master Cylinder
  334
- Installing the Clutch Master Cylinder
  334
- Removing the Clutch Release Cylinder
  335
- Checking the Clutch Release Cylinder
  335
- Assembling the Clutch Release Cylinder
  336
- Installing the Clutch Release Cylinder
  336
- Shift Shaft
  338
- Checking the Shift Shaft
  340
- Checking the Stopper Lever
  340
- Installing the Shift Shaft
  340
- Oil Pump
  341
- Removing the Oil Pan
  344
- Checking the Oil Pump
  344
- Checking the Relief Valve
  344
- Checking the Oil Pipe 2
  345
- Checking the Oil Strainer
  345
- Assembling the Oil Pump
  345
- Installing the Oil Pump
  345
- Installing the Oil Pan
  345
- Crankcase
  346
- Disassembling the Crankcase
  349
- Checking the Crankcase
  349
- Checking the Oil Pipe 3
  349
- Checking the Timing Chain Guide Assembly
  350
- Checking the Oil Nozzles
  350
- Assembling the Crankcase
  350
- Connecting Rods and Pistons
  354
- Removing the Connecting Rods and Pistons
  355
- Checking the Oil Nozzles
  355
- Checking the Cylinders and Pistons
  355
- Checking the Piston Rings
  356
- Checking the Piston Pins
  357
- Checking the Connecting Rods
  358
- Installing the Connecting Rods and Pistons
  361
- Crankshaft and Balancer
  365
- Removing the Balancer Shaft Journal Bearings
  366
- Removing the Crankshaft Journal Bearings
  366
- Checking the Timing Chains
  366
- Checking the Crankshaft
  366
- Checking the Balancer
  368
- Installing the Crankshaft
  369
- Installing the Balancer Shaft
  370
- Transmission
  371
- Checking the Shift Forks
  375
- Checking the Shift Drum Assembly
  375
- Checking the Transmission
  375
- Assembling the Main Axle and Drive Axle
  376
- Installing the Transmission
  377
- Middle Gear
  379
- Removing the Middle Driven Pinion Gear Assembly
  382
- Disassembling the Middle Driven Pinion Gear Assembly
  382
- Removing the Middle Drive Pinion Gear Assembly
  382
- Disassembling the Middle Drive Pinion Gear Assembly
  382
- Checking the Middle Driven Pinion Gear Assembly
  383
- Checking the Middle Drive Pinion Gear Assembly
  383
- Assembling the Middle Drive Pinion Gear Assembly
  383
- Installing the Middle Drive Pinion Gear Assembly
  383
- Assembling the Middle Driven Pinion Gear Assembly
  384
- Installing the Middle Driven Pinion Gear Assembly
  385
- Measuring the Middle Gear Backlash
  386
- Adjusting the Middle Gear Backlash
  386
- Aligning the Middle Gear
  387
Cooling System
391
- Radiators
  392
- Checking the Radiators
  395
- Installing the Radiator Assembly
  395
- Oil Cooler
  397
- Checking the Oil Cooler
  397
- Installing the Oil Cooler
  397
- Thermostat
  398
- Checking the Thermostat
  400
- Installing the Thermostat Assembly
  400
- Water Pump
  402
- Disassembling the Water Pump
  404
- Checking the Water Pump
  404
- Assembling the Water Pump
  404
- Installing the Water Pump
  405
Fuel System
407
- Fuel Tank
  408
- Removing the Fuel Tank
  410
- Removing the Fuel Pump
  410
- Checking the Fuel Pump Body
  410
- Checking the Rollover Valve
  410
- Installing the Fuel Pump
  410
- Installing the Filler Neck
  411
- Installing the Fuel Tank
  411
- Checking the Fuel Pressure
  411
- Air Filter Case
  413
- Checking the Intake Funnels
  415
- Removing the Air Filter Case and Intake Funnels
  415
- Installing the Air Filter Case and Intake Funnels
  416
- Throttle Bodies
  418
- Checking the Injectors
  420
- Installing the Injectors
  420
- Checking the Injector Pressure
  420
- Checking and Cleaning the Throttle Bodies
  421
- Adjusting the Throttle Position Sensor
  422
- Adjusting the Accelerator Position Sensor
  423
- Air Induction System
  426
- Checking the Air Induction System
  430
Electrical System
431
- Ignition System
  434
- Circuit Diagram
  434
- Engine Stopping Due to Sidestand Operation
  436
- Troubleshooting
  437
- Electric Starting System
  440
- Circuit Diagram
  440
- Starting Circuit Cut-Off System Operation
  442
- Troubleshooting
  443
- Charging System
  446
- Circuit Diagram
  446
- Troubleshooting
  448
- Lighting System
  450
- Circuit Diagram
  450
- Troubleshooting
  452
- Signaling System
  454
- Circuit Diagram
  454
- Troubleshooting
  456
- Cooling System
  462
- Circuit Diagram
  462
- Troubleshooting
  464
- Fuel Injection System
  466
- Circuit Diagram
  466
- Ecu Self-Diagnostic Function
  468
- Troubleshooting Method
  469
- Diagnostic Mode
  470
- Troubleshooting Details
  476
- Fuel Pump System
  502
- Circuit Diagram
  502
- Troubleshooting
  504
- Immobilizer System
  506
- Circuit Diagram
  506
- General Information
  508
- Part Replacement and Key Code Registration Requirements
  508
- Troubleshooting
  511
- Self-Diagnosis Fault Code Indication
  512
- Abs (Anti-Lock Brake System)
  514
- Circuit Diagram
  514
- Abs Components Chart
  516
- Abs Coupler Location Chart
  518
- Maintenance of the Abs Ecu
  520
- Abs Troubleshooting Outline
  520
- Basic Instructions for Troubleshooting
  521
- Basic Process for Troubleshooting
  522
- [A] Checking the Abs Warning Light
  523
- [B-1] the Abs Warning Light Fails to Come on
  523
- [B-2] the Abs Warning Light Flashes
  523
- [B-3] the Abs Warning Light Remains on
  523
- [B-4] the Abs Warning Light Comes on for 2 Seconds, then Goes off
  523
- [B-5] Malfunction Are Currently Detected
  524
- [C-1] Only the Abs Warning Light Fails to Come on
  524
- [C-2] All Indicator Lights Fail to Come on
  524
- [C-3] the Abs Warning Light Remains on
  525
- [C-4] the Abs Warning Light Flashes
  525
- [C-5] Diagnosis Using the Fault Codes
  526
- [D-1] Deleting the Fault Codes
  555
- [D-2] Delete Function Test
  555
- [D-3] Final Check
  556
- Electrical Components
  558
- Checking the Switches
  562
- Checking the Bulbs and Bulb Sockets
  565
- Checking the Fuses
  566
- Checking and Charging the Battery
  567
- Checking the Relays
  570
- Checking the Turn Signal/Hazard Relay
  571
- Checking the Relay Unit (Diode)
  571
- Checking the Ignition Coils
  572
- Checking the Ignition Spark Gap
  573
- Checking the Crankshaft Position Sensor
  573
- Checking the Lean Angle Sensor
  574
- Checking the Starter Motor Operation
  574
- Checking the Stator Coil
  575
- Checking the Rectifier/Regulator
  575
- Checking the Horn
  575
- Checking the Oil Level Switch
  576
- Checking the Fuel Sender
  576
- Checking the Fuel Level Warning Light
  577
- Checking the Oil Level Warning Light
  577
- Checking the Radiator Fan Motors
  577
- Checking the Coolant Temperature Sensor
  577
- Checking the Throttle Position Sensor
  578
- Checking the Accelerator Position Sensor
  579
- Checking the Air Induction System Solenoid
  579
- Checking the Atmospheric Pressure Sensor
  579
- Checking the Cylinder Identification Sensor
  580
- Checking the Intake Air Pressure Sensor
  580
- Checking the Intake Air Temperature Sensor
  581
Troubleshooting
583
- Troubleshooting
  584
- General Information
  584
- Starting Failures
  584
- Incorrect Engine Idling Speed
  584
- Poor Medium-And-High-Speed Performance
  585
- Faulty Gear Shifting
  585
- Shift Pedal Does Not Move
  585
- Jumps out of Gear
  585
- Faulty Clutch
  585
- Overheating
  586
- Overcooling
  586
- Poor Braking Performance
  586
- Faulty Front Fork Legs
  586
- Unstable Handling
  586
- Faulty Lighting or Signaling System
  587

Advertisement

Yamaha Vmax VMX17Y 2009 Service Manual

Yamaha Vmax VMX17Y 2009 Service Manual (583 pages)

Brand: Yamaha | Category: Motorcycle | Size: 46.06 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Outline of the Abs
    13
    
    Abs Component Functions
    18
    
    Abs Operation
    23
    
    Abs Self-Diagnosis Function
    26
    
    Abs Warning Light and Operation
    29
    
    Ycc-T (Yamaha Chip Controlled Throttle)/Ycc-I (Yamaha Chip Controlled Intake)
    31
    
    Instrument Functions
    35
  - Important Information
    43
    
    Preparation for Removal and Disassembly
    43
    
    Replacement Parts
    43
    
    Gaskets, Oil Seals and O-Rings
    43
    
    Lock Washers/Plates and Cotter Pins
    43
    
    Bearings and Oil Seals
    44
    
    Circlips
    44
  - Checking the Connections
    45
  - Special Tools
    46
Specifications

53
- General Specifications
  54
- Engine Specifications
  55
- Chassis Specifications
  63
- Electrical Specifications
  66
- Tightening Torques
  69
- Lubrication Points and Lubricant Types
  82
  - Engine
    82
  - Chassis
    84
- Lubrication System Chart and Diagrams
  86
  - Engine Oil Lubrication Chart
    86
  - Lubrication Diagrams
    88
- Cooling System Diagrams
  96
- Cable Routing
  100
Periodic Checks and Adjustments

125
- Periodic Maintenance
  
  128
- Engine
  
  131
  - Adjusting the Valve Clearance
    131
  - Synchronizing the Throttle Bodies
    134
  - Adjusting the Throttle Cable Free Play
    136
  - Checking the Spark Plugs
    136
  - Checking the Engine Oil Level
    137
  - Changing the Engine Oil
    138
  - Measuring the Engine Oil Pressure
    139
  - Adjusting the Clutch Lever
    139
  - Checking the Clutch Fluid Level
    140
  - Bleeding the Hydraulic Clutch System
    140
  - Replacing the Air Filter Element
    141
  - Checking the Throttle Body Joints
    142
  - Checking the Fuel Line
    142
  - Checking the Cylinder Head Breather Hose
    142
  - Checking the Crankcase Breather Hose
    143
  - Checking the Exhaust System
    143
  - CHECKING the CANISTER (for California Only)
    144
  - Adjusting the Exup Cables
    144
  - Checking the Coolant Level
    145
  - Checking the Cooling System
    145
  - Changing the Coolant
    146
  - Checking the Air Induction System
    148
- Chassis
  
  149
  - Adjusting the Front Disc Brake
    149
    
    Checking the Brake Fluid Level
    149
    
    Checking the Front Brake Pads
    150
    
    Checking the Rear Brake Pads
    150
    
    Checking the Brake Hoses
    150
    
    Checking the Brake Light Switches
    150
    
    Adjusting the Rear Brake Light Switch
    150
    
    Bleeding the Hydraulic Brake System (Abs)
    151
    
    Adjusting the Shift Pedal
    152
    
    Checking the Final Gear Oil Level
    152
    
    Changing the Final Gear Oil
    153
    
    Checking and Adjusting the Steering Head
    153
    
    Checking the Front Fork
    154
    
    Checking the Rear Suspension
    155
    
    Checking the Swingarm Pivot
    155
    
    Adjusting the Front Fork Legs
    155
    
    Adjusting the Rear Shock Absorber Assembly
    156
    
    Checking the Tires
    158
    
    Checking the Wheels
    159
    
    Checking the Sidestand
    160
    
    Checking and Lubricating the Cables
    160
    
    Lubricating the Levers
    160
    
    Lubricating the Pedals
    160
    
    Lubricating the Sidestand
    160
    
    Lubricating the Rear Suspension
    160
    
    Lubricating the Swingarm Pivot
    160
    
    Lubricating the Steering Head
    160
    
    Checking the Fasteners
    160
- Electrical System
  
  161
  - Checking and Charging the Battery
    161
  - Checking the Fuses
    161
  - Replacing the Headlight Bulb
    161
  - Adjusting the Headlight Beam
    161
  - Checking the Switches, Lights and Signals
    162
  - Checking the Switches
    162
Chassis

163
- General Chassis
  
  167
  - Installing the Abs Test Coupler
    169
  - Installing the Top Cover
    173
  - Installing the Battery
    175
- Front Wheel
  
  177
- Rear Wheel
  
  185
- Front Brake
  
  194
- Rear Brake
  
  206
  - Introduction
    212
  - Checking the Rear Brake Disc
    212
  - Replacing the Rear Brake Pads
    212
  - Removing the Rear Brake Caliper
    213
  - Disassembling the Rear Brake Caliper
    214
  - Checking the Rear Brake Caliper
    214
  - Assembling the Rear Brake Caliper
    214
  - Installing the Rear Brake Caliper
    215
  - Removing the Rear Brake Master Cylinder
    217
  - Checking the Rear Brake Master Cylinder
    217
  - Assembling the Rear Brake Master Cylinder
    217
  - Installing the Rear Brake Master Cylinder
    217
- Abs (Anti-Lock Brake System)
  
  220
  - Abs Components Chart
    220
  - Removing the Hydraulic Unit Assembly
    222
  - Checking the Hydraulic Unit Assembly
    222
  - Checking the Brake Hoses
    222
  - Installing the Hydraulic Unit Assembly
    223
  - Hydraulic Unit Operation Tests
    224
  - Trial Run
    227
- Handlebar
  
  228
  - Removing the Handlebar
    230
  - Checking the Handlebar
    230
  - Installing the Handlebar
    230
- Front Fork
  
  233
  - Removing the Front Fork Legs
    237
  - Disassembling the Front Fork Legs
    237
  - Checking the Front Fork Legs
    238
  - Assembling the Front Fork Legs
    238
  - Installing the Front Fork Legs
    242
- Steering Head
  
  243
  - Removing the Lower Bracket
    246
  - Checking the Steering Head
    246
  - Installing the Steering Head
    246
- Rear Shock Absorber Assembly
  
  248
- Swingarm
  
  253
  - Removing the Swingarm
    254
  - Checking the Swingarm
    254
  - Installing the Swingarm
    254
- Shaft Drive
  
  256
Engine

271
- Engine Removal
  
  274
  - Installing the Engine
    280
  - Installing the Exup Cables
    281
- Camshafts
  
  283
  - Removing the Camshafts
    286
  - Checking the Camshafts
    287
  - Checking the Camshaft Sprockets
    288
  - Checking the Camshaft Gears
    289
  - Checking the Decompression System
    289
  - Checking the Timing Chain Guides
    289
  - Checking the Timing Chain Tensioners
    289
  - Installing the Camshafts
    290
- Cylinder Heads
  
  299
  - Removing the Cylinder Heads
    300
  - Checking the Cylinder Heads
    300
  - Installing the Cylinder Heads
    300
- Valves and Valve Springs
  
  303
  - Removing the Valves
    303
  - Checking the Valves and Valve Guides
    303
  - Checking the Valve Seats
    305
  - Checking the Valve Springs
    307
  - Checking the Valve Lifters
    307
  - Installing the Valves
    307
- Generator and Starter Clutch
  
  310
  - Removing the Generator
    313
  - Removing the Starter Clutch
    313
  - Checking the Starter Clutch
    313
  - Generator and Starter Clutch
    313
  - Installing the Starter Clutch
    314
  - Installing the Generator
    314
- Electric Starter
  
  317
  - Checking the Starter Motor
    319
  - Assembling the Starter Motor
    320
- Clutch
  
  327
  - Removing the Clutch
    329
  - Checking the Friction Plates
    329
  - Checking the Clutch Plates
    330
  - Checking the Clutch Spring Plate
    331
  - Checking the Clutch Housing
    331
  - Checking the Clutch Boss
    331
  - Checking the Pressure Plate
    331
  - Checking the Clutch Push Rods
    331
  - Checking the Primary Driven Gear
    331
  - Installing the Clutch
    332
  - Disassembling the Clutch Master Cylinder
    333
  - Checking the Clutch Master Cylinder
    334
  - Assembling the Clutch Master Cylinder
    334
  - Installing the Clutch Master Cylinder
    334
  - Removing the Clutch Release Cylinder
    335
  - Checking the Clutch Release Cylinder
    335
  - Assembling the Clutch Release Cylinder
    336
  - Installing the Clutch Release Cylinder
    336
- Shift Shaft
  
  338
  - Checking the Shift Shaft
    340
  - Checking the Stopper Lever
    340
  - Installing the Shift Shaft
    340
- Oil Pump
  
  341
  - Removing the Oil Pan
    344
  - Checking the Oil Pump
    344
  - Checking the Relief Valve
    344
  - Checking the Oil Pipe 2
    345
  - Checking the Oil Strainer
    345
  - Assembling the Oil Pump
    345
  - Installing the Oil Pump
    345
  - Installing the Oil Pan
    345
- Crankcase
  
  346
  - Disassembling the Crankcase
    349
  - Checking the Crankcase
    349
  - Checking the Oil Pipe 3
    349
  - Checking the Timing Chain Guide Assembly
    350
  - Checking the Oil Nozzles
    350
  - Assembling the Crankcase
    350
- Connecting Rods and Pistons
  
  354
  - Removing the Connecting Rods and Pistons
    355
  - Checking the Oil Nozzles
    355
  - Checking the Cylinders and Pistons
    355
  - Checking the Piston Rings
    356
  - Checking the Piston Pins
    357
  - Checking the Connecting Rods
    358
  - Installing the Connecting Rods and Pistons
    361
- Crankshaft and Balancer
  
  365
  - Removing the Balancer Shaft Journal Bearings
    366
  - Removing the Crankshaft Journal Bearings
    366
  - Checking the Timing Chains
    366
  - Checking the Crankshaft
    366
  - Checking the Balancer
    368
  - Installing the Crankshaft
    369
  - Installing the Balancer Shaft
    370
- Transmission
  
  371
  - Checking the Shift Forks
    375
  - Checking the Shift Drum Assembly
    375
  - Checking the Transmission
    375
  - Assembling the Main Axle and Drive Axle
    376
  - Installing the Transmission
    377
- Middle Gear
  
  378
Cooling System

391
- Radiators
  
  392
  - Checking the Radiators
    395
  - Installing the Radiator Assembly
    395
- Oil Cooler
  
  396
  - Checking the Oil Cooler
    397
  - Installing the Oil Cooler
    397
- Thermostat
  
  398
  - Checking the Thermostat
    400
  - Installing the Thermostat Assembly
    400
- Water Pump
  
  402
  - Disassembling the Water Pump
    404
  - Checking the Water Pump
    404
  - Assembling the Water Pump
    404
  - Installing the Water Pump
    405
Fuel System

407
- Fuel Tank
  
  410
  - Checking the Fuel Pump Body
    410
  - Checking the Rollover Valve
    410
  - Installing the Fuel Pump
    410
  - Removing the Fuel Pump
    410
  - Removing the Fuel Tank
    410
  - Checking the Fuel Pressure
    411
  - Installing the Filler Neck
    411
  - Installing the Fuel Tank
    411
- Air Filter Case
  
  415
- Throttle Bodies
  
  418
- Air Induction System
  
  426
  - Checking the Air Induction System
    430
Electrical System

431
- Ignition System
  
  434
  - Circuit Diagram
    434
  - Engine Stopping Due to Sidestand Operation
    436
  - Troubleshooting
    437
- Electric Starting System
  
  440
  - Circuit Diagram
    440
  - Starting Circuit Cut-Off System Operation
    442
  - Troubleshooting
    443
- Charging System
  
  446
  - Circuit Diagram
    446
  - Troubleshooting
    448
- Lighting System
  
  450
  - Circuit Diagram
    450
  - Troubleshooting
    452
- Signaling System
  
  454
  - Circuit Diagram
    454
  - Troubleshooting
    456
- Cooling System
  
  462
  - Circuit Diagram
    462
  - Troubleshooting
    464
- Fuel Injection System
  
  466
  - Circuit Diagram
    466
  - Ecu Self-Diagnostic Function
    468
  - Troubleshooting Method
    469
  - Diagnostic Mode
    470
  - Troubleshooting Details
    476
- Fuel Pump System
  
  502
  - Circuit Diagram
    502
  - Troubleshooting
    504
- Abs (Anti-Lock Brake System)
  
  506
- Electrical Components
  
  550
  - Checking the Switches
    554
  - Checking the Bulbs and Bulb Sockets
    557
  - Checking the Fuses
    558
  - Checking and Charging the Battery
    559
  - Checking the Relays
    562
  - Checking the Turn Signal/Hazard Relay
    563
  - Checking the Relay Unit (Diode)
    563
  - Checking the Ignition Coils
    564
  - Checking the Ignition Spark Gap
    565
  - Checking the Crankshaft Position Sensor
    565
  - Checking the Lean Angle Sensor
    566
  - Checking the Stator Coil
    567
  - Checking the Rectifier/Regulator
    567
  - Checking the Horn
    567
  - Checking the Oil Level Switch
    568
  - Checking the Fuel Sender
    568
  - Checking the Fuel Level Warning Light
    569
  - Checking the Oil Level Warning Light
    569
  - Checking the Radiator Fan Motors
    569
  - Checking the Coolant Temperature Sensor
    569
  - Checking the Throttle Position Sensor
    570
  - Checking the Accelerator Position Sensor
    571
  - Checking the Air Induction System Solenoid
    571
  - Checking the Atmospheric Pressure Sensor
    571
  - Checking the Cylinder Identification Sensor
    572
  - Checking the Intake Air Temperature Sensor
    573
Troubleshooting

575
- General Information
  575
- General Information
  576
- Incorrect Engine Idling Speed
  576
- Starting Failures
  576
- Troubleshooting
  576
- Faulty Clutch
  577
- Faulty Gear Shifting
  577
- Jumps out of Gear
  577
- Poor Medium-And-High-Speed Performance
  577
- Shift Pedal Does Not Move
  577
- Faulty Front Fork Legs
  578
- Overcooling
  578
- Overheating
  578
- Poor Braking Performance
  578
- Unstable Handling
  578
- Faulty Lighting or Signaling System
  579
  - Wiring Diagram
    580

Advertisement

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals