Hellenbrand Water Conditioning System H-125 Series Owner's Manual

Hellenbrand Water Conditioning System H-125 Series Owner's Manual

H-125 series
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*Font used is Helvetica Black Condensed,32pt
WITH HP ELECTRONICS
Owner's Manual
©2008
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road • Waunakee, Wisconsin 53597
Phone: 608-849-3050 • Fax 608-849-7398
Web: www.hellenbrand.com • Email: info@hellenbrand.com

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Summary of Contents for Hellenbrand Water Conditioning System H-125 Series

  • Page 1 *Font used is Helvetica Black Condensed,32pt WITH HP ELECTRONICS Owner’s Manual ©2008 Manufactured by: HELLENBRAND, INC. 404 Moravian Valley Road • Waunakee, Wisconsin 53597 Phone: 608-849-3050 • Fax 608-849-7398 Web: www.hellenbrand.com • Email: info@hellenbrand.com...
  • Page 2: Table Of Contents

    This owner’s manual is designed to assist owners and installers with the operation, maintenance and installation of your new water softener. It is our sincere hope that this manual is clear, concise and helpful to both owner and installer. We have included detailed in- structions on general operating conditions, pre-installation and installation instructions, start-up, and timer and meter programming.
  • Page 3: Job Specification Sheet

    MODEL NO. __________________________________________________________________________________________ *WATER TEST AT TIME OF INSTALLATION _______ Hardness CaCo (gpg) _______ Iron (ppm) _______ pH ______ Reclamation mode enabled ______ No Hard By-pass enabled ______ Alternator system enabled OPTIONAL RELAY SETTINGS _______ Off Relay 1 _______ On Time Relay 1 Set Point _______Start Time, Minutes into Regeneration Relay 1 Duration...
  • Page 4: Soft Water Basics

    hardness Hardness in water is the amount of calcium and magnesium present. A water softener removes the majority of calcium and magnesium to produce softened water. Hardness is measured in units of grains per gallon. When your water is tested the hardness is calculated and expressed as grains per gallon (gpg).
  • Page 5: Pre-Installation Check List

    (All electrical & plumbing should be done in accordance to all local codes) Water Pressure: A minimum of 25 pounds of water pressure (psi) is required for regeneration. Maximum 125 psi. Water Quality: On rural water supplies there is often a problem with sand or sediment in the water.
  • Page 6: Installation Instructions

    (All electrical & plumbing should be done in accordance to all local codes) • Do not use vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicon lubricant may be used on black o-rings but is not necessary. Avoid any type of lubricants, including silicone, on red or clear lip seals.
  • Page 7: Programming

    prOGraMMinG General information The H125 control valve is the “brain” of your water softener. It consists of the valve body and powerhead with solid state microprocessor. The display panel (see Figure 7) consists of the LCD display and five push buttons which are used in displaying and program- ming the water softener settings.
  • Page 8 Step 1 TIME HOUR Step 2 6:35 TIME MINUTES Step 3 6:35 RETURN TO ROTATING DISPLAY Step 1 WATER HARDNESS Step 2 DAYS BETWEEN REGEN Step 3 REGEN TIME HOUR Step 4 2:00 REGEN TIME MINUTES 2:00 Step 5 RETURN TO ROTATING DISPLAY seT TiMe Of DaY = ...
  • Page 9: Manual Regeneration

    Manual regeneration Sometimes there is a need to regenerate the system, sooner than when the system calls for it, usually referred to as manual regeneration. There may be a period of heavy water usage because of guests or a heavy laundry day. To initiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”.
  • Page 10 SOFTENING TIME Step 4S 120:00 BACKWASH TIME Step 5S 8:00 DRAW TIME Step 6S 60:00 BACKWASH TIME Step 7S 8:00 RINSE TIME Step 8S 4:00 GRAIN OF CAPACITY Step 9S 64.0 NORMAL Step 10S FILL RESERVE CALCULATOR Step 11S AUTO Figure 12a STEP 4 S –...
  • Page 11 DELAY + IMMEDIATE Step 12S REGEN RELAY 1 TRIGGER Step 13S TIME RELAY 1 SET POINT Step 14S RELAY 1 DURATION Step 15S 3:00 RELAY 1 TRIGGER GALLONS RELAY 1 SETPOINT Step 16S RELAY 1 DURATION Step 17S 0:01 Figure 12b STEP 12 S –...
  • Page 12 RELAY 1 SET POINT REGEN RELAY 1 SETPOINT Step 18S RELAY 1 DURATION Step 19S 0:01 RELAY 2 TRIGGER TIME RETURN TO ROTATING DISPLAY SERVICE ALARM Step 20S BOTH SCHEDULED SERVICE Step 21S 0.25 SCHEDULED SERVICE Step 22S 80000 RETURN TO ROTATING DISPLAY If REGEN gallons chosen to activate relay.
  • Page 13 Step 1D DAYS SINCE REGEN Step 2D Step 3D SINCE LAST REGEN RESERVE HISTORY Step 4D 0 160 USAGE HISTORY Step 5D MAX FLOW Step 6D 12.7 RETURN TO NORMAL MODE DiaGnOsTiCs =  Up Arrow =  Down Arrow Reset Diagnostic Values: Hold UP/DOWN buttons for 3 seconds.
  • Page 14 Step 1VH TOTAL DAYS Step 2VH TOTAL REGENS Step 3VH TOTAL GALLONS Step 4VH ERROR LOG 1- - - RETURN TO ROTATING DISPLAY valve hisTOrY (Can not be reset) STEP 1VH – Press  and  simultaneously for three seconds and release, then press ...
  • Page 15 Anytime cycle sequence is modified, softener set-up will revert to manufacturer setting and must be reprogrammed as desired. Cycle Sequence instructions allows the operator to set the order of the cycle. The Softener System Setup allows the operator to set how long the cycles will last.
  • Page 16 RECLAMATION MODE ENABLED RECLAIM START 30:00 Step 4CS RECLAIM DURATION Step 5CS 8:00 ALTERNATOR SYSTEM Step 6CS ALT A NO HARD BYPASS Step 7CS ENABLED Only displays if reclamation of brine is enabled in Step 3CS. Selection requires that a connec- tion to a MAV is made to the two-pin connector labeled DRIVE on PC Board.
  • Page 17 AUXILIARY INPUT Step 8CS BACKWASH Step 9CS CYCLE1 REGENERANT DRAW DN Step 10CS CYCLE2 RINSE Step 11CS CYCLE 3 FILL Step 12CS CYCLE 4 Step 13CS CYCLE 5 RETURN TO ROTATING DISPLAY STEP 8CS – If Twin Alternating capability is selected, auxilliary input option is not available. This display will be available to select the use of an outside signal to control the initiation of a regenera- tion.
  • Page 18: Water Softener Disinfection

    The materials of construction of your water softener will not support bacterial growth nor will these materials contaminate a water supply. However, the normal conditions existing dur- ing shipping, storage, and installation indicate the advisability of disinfecting a softener after installation, before the softener is used to treat potable water.
  • Page 19: Trouble Shooting

    PROBLEM ERROR followed by code number Error Code 101 - Unable to recognize start of regeneration Error Code 102 - Unexpected stall Error Code 103 - Motor ran too long, timed out trying to reach next cycle position Error Code 104 - Motor ran too long, timed out trying to reach home position If other Error Codes display contact the factory...
  • Page 20: Programing Options

    PROBLEM 8. Loss of resin. 9. Softener delivers salt water. 10. Excessive water in brine tank. 11. Softener fails to draw brine. 12. Continuous flow to drain. 13. Loss of water pressure. 14. Iron in softened water. 15. Absent or incomplete LED display 16.
  • Page 21 PROBLEM 20. Relay does not energize A. Relay driver programmed on "Time" B. Relay driver programmed on "Gallons" relaY TrOubleshOOTinG CAUSE A. Programmed incorrectly B. Faulty wire connections between PC board and relay C. Defective PC Board D. Defective relay, See figure below A.
  • Page 22 h125 COnDiTiOner & salT keeper asseMblies Item Description Control Center-Metered Top Diffuser 3&4 Mineral Tank Assembly H125-32-10 10 x 44 H125-48 10 x 54 H125-64 13 x 54 H125-96 14 x 65 H125-128 16 x 65 H125-160 18 x 65 Ion Exchange Resin Underbedding 3/8”...
  • Page 23: Front Cover And Drive Assembly

    frOnT COver anD Drive asseMblY DRAWING NO. ORDER NO. Relay Specifications: To insure proper fit and correct operation the following relay and relay socket manufactured by Idec or the exact equivalent should be used. The relay supplies 2 sets of dry contacts for user applications. The wiring of these contacts is application specific.
  • Page 24: Spacer Stack Assembly

    Drive Cap asseMblY, DOWn flOW pisTOn, reGeneranT pisTOn anD DRAWING NO. ORDER NO. DESCRIPTION 151-V3430 H125 Spacer Stack Assembly 15-V3004 Drive Cap Assembly 15-V3343 H125 Drive Back Plate 151-V3407 H125 Piston Downflow Assy 15-V3174 Regenerant Piston 15-V3135 O-ring 228 15-V3180 O-ring 337 151-V3358 O-ring 219 (Dist.

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