Hellenbrand Iron Curtain 2.0 Owner's Manual
Demand aeration
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Summary of Contents for Hellenbrand Iron Curtain 2.0
- Page 1 ProMate-6 / Iron Curtain 2.0 Demand Aeration Manual ® U.S. Patent No. 7,156,995 B2, 7,491,321 & 7,638,063 Owner’s Manual 108038 Updated 5/25/17-LBRY ©2009-2017 Manufactured by: HELLENBRAND, INC. 404 Moravian Valley Road • Waunakee, Wisconsin 53597 www.hellenbrand.com • info@hellenbrand.com...
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Page 2: Table Of Contents
Congratulations on your purchase of one of the finest water treatment systems available today – the Iron ® Curtain System. This patented, non-chemical filter system, will remove iron, manganese and/or hydrogen sulfide from your water supply when properly applied. This owner’s manual is designed to assist owners and installers with the operation, maintenance, and installation of your new iron removal system. -
Page 3: Iron Curtain ® 2.0 Principle Of Operation, Operation Of Aeration System
IRON CURTAIN ® Iron Filtration System The advantages of a multi-media bed are: Aeration/precipitation/multi-media filtration for: 1. Longer runs between backwash times. 1. Iron Reduction/Removal 2. Caking of the bed and breakthrough turbidity are virtually 2. Manganese Reduction/Removal eliminated. 3. Hydrogen Sulfide Reduction/Removal 3. -
Page 4: Operating Conditions
NOT designed to be installed outdoors with direct exposure below 0.5 ppm or the presence of other organics may hinder to the elements. Hellenbrand recommends filter systems to the operation of this system.* be installed indoors or under a protective shelter protected Chlorine —... -
Page 5: Installation Instructions & Start-Up
Installation Instructions must be connected to the down-flow inlet connection on the aeration tank. Refer to the stickers marked inlet/ outlet for proper connections. A factory by-pass valve ® Your new Iron Curtain model IC-2.0 allows for simple installa- is available and should be installed on the aeration tank tion and start up. -
Page 6: Specifications
Air Recharge Frequency Aeration Control Center Your new IC-2.0 Aeration Control is factory pre-set to cycle Recommended duration of pump run time is 10 minutes, and is the air compressor every 500 gallons or approximately once factory set to that duration. (Settings Based on Average Pres- every 24 hours and during filter regeneration. -
Page 7: Installation Diagram
Installation Diagram Figure 1 ® When installing an Iron Curtain Filter system it is common to provide filtered only water to some fixtures such as the kitchen cold faucet. This is typically done as a matter of personal preference. On rare occasions, the customer may experience some air in the filtered water line the morning after regeneration. -
Page 8: Iron Curtain ® 2.0 Assembly
(See Separated Items Below) Item Part Description Qty. 1 ...110269 ....Hellenbrand Pump ......1 2 ...101631 ....IC Pump Feet ........3 3 ...102137 ....IC Pump Feet Nut ......3 4 ...110470 ....Elbow, IC Pump 1/4” NPT x 1/4” Tubing ..........1 6 ...102666 .... -
Page 9: Programming
Demand Aeration Programming Must be Super HP Revs P100.13 or Greater, X-Mega Revs 101.02 or Greater FILTER SETUP = Up Arrow = Down Arrow STEP 1S STEP 1S – Press NEXT and simultaneously for 3 seconds. If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated. -
Page 10: Programming
INSTALLER PROGRAMMING = Up Arrow = Down Arrow STEP 1I Step 1I - Press NEXT and simultaneously for 3 seconds. Step 2I - Hardness: Not Applicable (nA) Press NEXT to go to Step 3. STEP 2I WATER HARDNESS Step 3I - Day Override: This sets the number of days between regenerations. - Page 11 STEP 2CS – Valve Type. Use the or to select from 1.0", 1.25", 1.50", 2.0L", 2.0" valve. VALVE TYPE STEP 2CS ProMate-6.0 is a 1.0” meter. Press NEXT to go to Step 3CS. STEP 3CS – Use the or to select one of the following: ALTERNATOR SYSTEM STEP 3CS •...
- Page 12 RECLAIM 2 DURATION 10:00 second duration. Press NEXT to program third reclaim event or to Step 10CS. STEP 9CS – Configuring the Control Valve to operate with the Hellenbrand System Con- SYSTEM BOARD STEP 9CS ENABLED troller - Select System Board Enabled to link the Control Valve to the SystemMate Controller.
- Page 13 STEP 13CS – Only displays if reclamation is enabled in Step 11CS. Use the or AUX RECLAIM DURATION STEP 13CS 6:00 buttons to select the number of minutes to divert the waste water to the storage tank. After the minutes count down to zero the waste water will once again be diverted to the plumbing drain receptacle.
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Page 14: Iron Curtain ® System Diagram
Iron Curtain System – IC-10/IC-12 ® ITEM QTY. PART REQ'D. DESCRIPTION 1.....1.....101065 ........IC-10 Rebed Mix ......101069 ........IC-10A Rebed Mix ......101068 ........IC-10+ Rebed Mix ......101070 ........IC-12 Rebed Mix ......101072 ........IC-12A Rebed Mix ......101071 ........IC-12+ Rebed Mix 2.....1.....107585 ........ -
Page 15: Iron Curtain ® Wiring
Iron Curtain 2.0 Aeration Wiring ® Connect relay power supply to filter control by wiring to Rly1 & Com Black to Rly1(-) Red to Com(+). -
Page 16: Bypass Valve Operation
ProMate Filter Valve Option ® Air Pump 3/8” Bleed-Off Drain Line Filter Drain Line Solenoid Vent (1/4” line to atmospheric drain) Filter Tank Bypass Aeration Tank Bypass Aeration Tank Inlet Filter Tank Outlet 1” Check Valve (Installed Vertically) Aeration Tank Outlet Filter Tank Inlet BYPASS VALVE OPERATION... -
Page 17: Iron Curtain ® Flow Diagrams
IRON CURTAIN FLOW DIAGRAMS ® Step 1. Aeration Operation Service Cycle In the service cycle, raw water enters the inlet Solenoid port of the aeration tank and is directed through Shuttle Valve Valve the inlet diffuser. The oxidation process begins when the water passes through the inlet diffuser and cascades through a head of air. - Page 18 Step 3. Filter Tank Operation Backwash Cycle Solenoid Reversing the flow of water through Shuttle Valve the filter bed and backwashing dirty Valve water to the drain cleans the filter bed. Raw water enters the filter control valve through the inlet port and is directed down the distributor tube and out the lower distributor at the bottom of the Timer...
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Page 19: Troubleshooting
Troubleshooting Complaint Problem Cause Solution 1. Iron or manganese* bleed- A. Inadequate backwash of filter Plugged drain line flow control Clean or replace drain line flow through or staining control Insufficient water supply from Check for minimum specified flow well and pressure requirements of filter system Plugged aeration tank inlet dif-... - Page 20 Complaint Problem Cause Solution Time of day set incorrectly Reset timer Regeneration during service flow demand G. Raw water bleeding through filter Internal control valve leak Assure all adapter base o-ring See specific control manual seals are in place 1b. Replace seals, spacer and piston assemblies Pressure has exceeded rating on 1a.
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Page 21: In/Out Options
Complaint Problem Cause Solution A. Control valve is stuck in regeneration 9. Water running to drain Electrical service to control(s) has Assure continuous electrical service continuously from filter cycle. See specific control manual been interrupted is available (check plug, breaker, control fuse, etc.) Faulty timer motor... -
Page 22: In/Out Options
Iron Curtain 2.0 Aeration Assembly In/Out Options ® Order No: 101643 Order No: 101640 Description: IC 2.0 Fitting 1" Plastic Male NPT Assembly Description: IC 2.0 Fitting 3/4” & 1” PVC Solvent 90º Assembly QTY. ITEM NO. ORDER NO. DESCRIPTION ITEM NO. -
Page 23: Compressor Service Kit
SERVICE INSTRUCTIONS FOR HELLENBRAND COMPRESSOR SERVICE KIT PART NUMBER–110350 MODEL 110350 COMPRESSOR SERVICE KIT CAUTION: Unplug/disconnect all electrical power prior to beginning disassembly. CAUTION: Improper assembly or use of damaged parts may lead to premature failure. To avoid frequent repairs follow the recommended assembly procedures. - Page 24 SERVICE INSTRUCTIONS FOR HELLENBRAND COMPRESSOR SERVICE KIT PART NUMBER–110350 REASSEMBLY DISASSEMBLY Figure 1 (see Figure 3) STEP 10. Clean top with a clean, soft c STEP 1. Clean external surfaces of flapper (1). Place re compressor. with alignment cham (see Figure 1) Install valve flapper inch pounds.
- Page 25 SERVICE INSTRUCTIONS FOR HELLENBRAND COMPRESSOR SERVICE KIT PART NUMBER–110350 REASSEMBLY Figure 3 (see Figure 3) STEP 10. Clean top and bottom of valve plate with a clean, soft cloth. Install exhaust valve flapper (1). Place restraint (2) on top of flapper with alignment chamfers positioned together.
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Page 28: Iron Curtain ® 2.0 Limited Warranty
® ® Hellenbrand, Inc., warrants to the original consumer purchaser that the system and the parts listed below will be free from defects in material and/or workmanship from the date of the original installation for the following time periods: For a Period of FIVE YEARS: The filter control valve electrical parts including the motor and board, control valve body, excluding internal parts.