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System for Automatic Discharge Management - U.S. Patent No. 9,862,619
Method of Water Discharge Management - U.S. Patent No. 9,346,689 B2
Owner's Manual
112256 Rev.A
8/30/18-LBRY
©2011-2018
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road • Waunakee, Wisconsin 53597-2509
www.hellenbrand.com • info@hellenbrand.com
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Summary of Contents for Hellenbrand H-200M Series
- Page 1 System for Automatic Discharge Management - U.S. Patent No. 9,862,619 Method of Water Discharge Management - U.S. Patent No. 9,346,689 B2 Owner’s Manual 112256 Rev.A 8/30/18-LBRY ©2011-2018 Manufactured by: HELLENBRAND, INC. 404 Moravian Valley Road • Waunakee, Wisconsin 53597-2509 www.hellenbrand.com • info@hellenbrand.com...
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Page 2: Table Of Contents
1.90” OD (1.5” NPS) This owner’s manual is designed to assist owners and installers with the operation, maintenance and installation of your Hellenbrand water softener. It is our sincere hope that this manual is clear, concise and helpful to both owner and installer. Detailed instructions on general operating conditions, pre-installation and installation instructions, start-up, and timer and meter programming have been included, troubleshooting guide, service instructions and parts diagrams are also included for any future service. -
Page 3: Installation Summary / Job Specification Sheet
INSTALLATION SUMMARY Installation Date: ________________________________ Installation Location: ______________________________ Installer(s): _____________________________________ ______________________________________________ Phone Number: _________________________________ Application Type: Softener ________________________ Other _________________________________________ Water Source: __________________________________ Water Test Results: Hardness ______ Iron ______ pH ______ Other ______________________________________________ Model No: ____________________________________ Service Flow Rates: Min __________________________ Max: __________________________________________ Tank Size: Diameter _____________________________ Height: ________________________________________... -
Page 4: Pre-Installation Check List / Bypass Valve Operation
PRE-INSTALLATION CHECK LIST (All electrical & plumbing should be done in accordance to all state & local codes) Water Pressure: A minimum of 25 pounds of water pressure (psi) Softening: It is recommended that the conditioner be installed to soften both the hot and cold water supply. -
Page 5: Installation Instructions
INSTALLATION INSTRUCTIONS (All electrical & plumbing should be done in accordance to all local codes) 3. A jumper ground wire should be installed between the • Do not use vaseline, oils, other hydrocarbon lubricants or inlet and outlet pipe whenever the metallic continuity of spray silicone anywhere. -
Page 6: Installation Diagrams
INSTALLATION DIAGRAMS Typical Single Unit Installation Piping Typical Twin Unit Installation Piping... -
Page 7: Initial Start Up
INITIAL START UP 1. Complete all plumbing connections: inlet, outlet, drain line and 10. Press the REGEN button again to advance to the next position brine line. Check for leaks. Do not add salt at this time. and allow water to run to drain for 2-3 minutes. The display will 2. -
Page 8: Programming
SET TIME OF DAY = Up Arrow = Down Arrow STEP 1 Step 1 - Press SET CLOCK. Step 2 - Current Time (hour): Set the hour of the day using or buttons. AM/PM toggles after 12. Press NEXT to go to step 3. - Page 9 Manual Regeneration "REGEN TODAY" CAPACITY REMAINING Sometimes there is a need to regenerate the system, sooner than when the system calls for it, usually referred to as manual regeneration. To initiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”.
- Page 10 STEP 4S – Select the time for the second cycle (which in this example is down BRINE) using DRAW TIME STEP 4S the or button. (Range: 1-180 minutes). Press NEXT to go to Step 5S. Press REGEN to 68:00 return to the previous step.
- Page 11 STEP 12 S – If off was selected in previous step, this screen does not appear. STEP 12S RELAY 1 SET POINT Time chosen to Activate Relay, use up and down arrows to set # of minutes AFTER START OF REGEN to activate relay. Start of regeneration is defined as first Backwash or Regenerant Draw mode.
- Page 12 STEP 20S – Service Alarm chosen to activate relay, relay closes whenever Service Alarm RELAY 1 SERV ALARM STEP 20S has triggered. Programming for relay closure on service reminder is done on Step 25S. Relay TRIGGER opens when service alarm reset. Press NEXT to go to Step 24S to set Relay 2 Settings. If off selected for Relay 2, service reminder programming on Step 25S.
- Page 13 CYCLE SEQUENCE Anytime cycle sequence is modified, softener set-up will revert to manufacturer Cycle Options setting and must be reprogrammed as desired. REGENERANT FILL BACKWASH DRAW Cycle Sequence instructions allows the operator to set the order of the cycle. The RINSE SOFTENING Softener System Setup allows the operator to set how long the cycles will last.
- Page 14 STEP 6CS – Select Twin Alternating Option. REFRESH RINSE STEP 6CS TYPE Use or buttons to select • Standard - Standard Alternating Function • Refresh Rinse - Alternates every 6am & 6pm and runs programmable number of gallons to service.
- Page 15 STEP 10CS – Configuring the Control Valve to operate with the Hellenbrand SystemMate SYSTEM BOARD STEP 10CS ENABLED Controller - Select System Board Enabled to link the Control Valve to the SystemMate Controller. For communication between the Control Valve and the System Controller, a three wire communication cable is required.
- Page 16 STEP 15CS – This display will be available to select the use of an outside signal to control the initiation AUXILIARY INPUT STEP 15CS ON 0 of a regeneration. Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board.
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Page 17: Diagnostics
DIAGNOSTICS = Up Arrow = Down Arrow Reset Diagnostic Values: Hold NEXT/DOWN buttons for 3 seconds, then hold UP/DOWN buttons for 3 seconds. STEP 1D – Press or simultaneously for three seconds. If screen in step 2D does not STEP 1D appear in 5 seconds the lock on the valve is activated. -
Page 18: Valve History
VALVE HISTORY (Can not be reset) STEP 1VH – Press and simultaneously for three seconds and release, then press STEP 1VH and simultaneously and release. If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated. -
Page 19: Flow Rate Graphs
GRAPHS “B” Injector – Stock Code # 101818 “A” Injector – Stock Code # 101817 “C” Injector – Stock Code # 101819 Order No. V3010-2C Order No. V3010-2A Order No. V3010-2B US Units US Units US Units US Units US Units US Units Total Total... -
Page 20: Injector Valve Body
H200M INJECTOR VALVE BODY Part # Description Backwash Only V3477 Injector Cap 102159 O-Ring V3727 Injector Body Asy Injector* V3499 Cap installed from factory. 101817 “A” Injector 101818 “B” Injector 101819 “C” Injector 101820 “D” Injector Proper RFC orientation 101821 “E”... -
Page 21: Meters
METER INSTALLATION Installation of the H200, 2” Meter NPT Assembly can be accomplished with 2” NPT pipe. It is recommended that the meter assembly be installed horizontally. WHEN INSTALLING THE METER, MAKE SURE ARROW ON THE METER BODY IS GOING THE SAME DIRECTION AS THE WATER FLOW. THIS WATER METER SHOULD NOT BE USED AS PRIMARY MONITORING DEVICE FOR CRITICAL HEALTH EFFECT APPLICATIONS. -
Page 22: Parts Diagrams
DRIVE CAP ASSEMBLY, DOWN FLOW PISTON, REGENERANT PISTON AND SPACER STACK ASSEMBLY ORDER NO. DESCRIPTION QUANTITY DRAWING NO. 107628 Brine Piston Assy 107627 Piston Downflow Assy 110639 O-Ring 230 V3728 Drive Cap Assy 109534 Washer Flat SS 1/4 109535 Bolt BHCS S/S 1/4X 1.25 Back Plate Refer to Programming &... - Page 23 FRONT COVER AND DRIVE ASSEMBLY DRAWING NO. ORDER NO. DESCRIPTION QUANTITY 101463 Front Cover Black 102096 Motor Assembly 101262 Drive Bracket & Spring Clip 109807 PC Board 101746 Drive Gear 12x36 101459 Drive Gear Cover Choose below Optional Relay Kits Optional 103723 PCM Kit Installed...
- Page 24 1.5” 2-WAY MOTORIZED ALTERNATING VALVE, PART # 109650 Drawing No. Part No. Description 101471 MAV No HWBY Cover Asy 102095 Motor Asy 8 ft. 106139 Screw #8-3/4 PHPN T-25 SS 106133 1.5 & 2 Alt/2By Red Gear Cover Asy Order No. V3097 • Description: NO HARDWATERBYPASS 15INMXF NPT or 101746 Drive Reducing Gear 12x36 Order No.
- Page 25 2.0” 2-WAY MOTORIZED ALTERNATING VALVE, PART # 109651 Drawing No. Part No. Description 101471 MAV No HWBY Cover Asy 102095 Motor Asy 8 ft. 106139 Screw #8-3/4 PHPN T-25 SS 106133 1.5 & 2 Alt/2By Red Gear Cover Asy Order No. V3098 • Description: NO HARDWATERBYPASS 2INMXF NPT or 101746 Drive Reducing Gear 12x36 Order No.
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Page 26: Conditioner And Salt Assemblies
H200M CONDITIONER & BRINE TANK ASSEMBLIES Item Description Part # Control Center Metered 107258 - Specify size of softener Items required with 6" top flanged tanks Flanged Adapter Kit 6x4 62-0100-A Top Diffuser 6" Flanged Top Tank 9-D1200-01 Screw Diffuser Retaining 102461 Adapter Kit 6x4 100317... -
Page 27: Trouble Shooting
TROUBLE SHOOTING PROBLEM CAUSE CORRECTION After resolving the cause of any error code or any service work on valve, press NEXT & REGEN simultaneously for 5 seconds or disconnect power supply for 5 seconds at PC board and reconnect to resynchronize software with piston position. VALVE ERROR CODES Error Code 101 - Unable to recognize A1. - Page 28 TROUBLE SHOOTING PROBLEM CAUSE CORRECTION 2. Control valve does not regenerate A. Transformer unplugged A. Connect transformer automatically when REGEN button B. No electric power at outlet B. Repair outlet or use working outlet is depressed and held C. Broken drive gear or drive cap assembly C.
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Page 29: Trouble Shooting
TROUBLE SHOOTING PROBLEM CAUSE CORRECTION 13. Loss of water pressure. A. Iron build-up in resin. A. See problem #14, page 29. B. Resin bed fouled with sand or sediment. B. Rebed softener and install sediment filter ahead of softener. C. Resin bed mushing due to high amount C. -
Page 30: Service Instructions
SERVICE INSTRUCTIONS Drive Assembly Replace broken or damaged drive gears. Do not lubricate any Remove the valve cover to access the drive assembly. of the gears. Avoid getting any foreign matter on the reflective coating because dirt or oils may interfere with pulse counting. Disconnect the power source plug (black wire) from the PC board prior to disconnecting the motor or water meter plugs from The drive gear cover only fits on one way, with the large clip... - Page 31 Reattach the main piston to the drive cap assembly. Reat- tach the regenerant piston (if needed) to the main piston. Do not lubricate the piston rod, main piston or regenerant piston. Lubricant will adversely affect the clear lip seals. Reinsert the drive cap assembly and piston into the spacer stack assembly and hand tighten the drive cap assembly.
- Page 32 SERVICE CONTROL VALVE BACKWASH CONTROL VALVE CYCLE POSITION CYCLE POSITION Raw water inlet Backwash water Raw water inlet to drain Treated water supply Raw/hard water is bypassed during regeneration DRAW CONTROL VALVE RINSE CONTROL VALVE CYCLE POSITION CYCLE POSITION Rinse water Raw water inlet Regenerant Raw water inlet...
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Page 33: Programing Options
TREATED WATER REFILL – CONTROL VALVE CYCLE POSITION Raw water inlet Treated water supply Treated water to regenerant tank PROGRAMMING OPTIONS Reserve Regeneration Days Results Gallons Type Override (Reserve capacity estimate based on history of water usage) Reserve capacity automatically estimated. AUTO Delay Regeneration occurs when gallons capacity falls below the reserve capacity at the next... -
Page 35: Specifications
3/4" drain line used up through 7.5 gpm. 1" drain line used on 9 gpm through 13 gpm. 1.5" drain line used on 20 gpm and greater Page 2 of 2 Stock Code: 800158 Rev C 9/1/2016 Dealer Name __________________________________________________ Phone _______________________________ Address _______________________________________________________ Email ________________________________ ____________________________________________________________________________________________ Hellenbrand products are not for sale or distribution into the State of California effective 8/31/18... -
Page 36: Warranty
If the System or any part described above becomes defective within the specified warranty period, you should notify your local authorized seller of Hellenbrand products, and arrange a time during normal business hours for the inspection of the System at the original installation site. You may also contact Hellenbrand and we will provide you with the contact information for your local authorized seller of Hellenbrand products. Hellenbrand, at its option, will repair or replace the System or any part found defective within the terms of this warranty.
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