Max Phantom 2000 Installation And Owner's Manual

High traffic commercial brushless dc low profile swing gate operator
Table of Contents

Advertisement

Quick Links

www.max.us.com
UL 325
Compliant
High Traffic Commercial
Brushless DC Low Profile
Swing Gate Operator
4009963
Made in USA
MAX Phantom 2000
Installation and Owners Manual

Advertisement

Table of Contents
loading

Summary of Contents for Max Phantom 2000

  • Page 1 UL 325 Compliant High Traffic Commercial Brushless DC Low Profile Swing Gate Operator 4009963 Made in USA MAX Phantom 2000 Installation and Owners Manual...
  • Page 3: Table Of Contents

    Gate Operator Position Recommended Gate Operator Layout Single Gate Operator Dual Gate Operators Arm Position Options Arm Connection to Gate Optional Remote Power Supply Kit - MAX Magic Box Solar Install Warning Signs Entrapment Protection In-Ground Loops Wiring operator Gate Operator System Overview...
  • Page 4: Phantom 2000 Specifications

    Gate Type - Vehicular Swing Gate Max Gate Weight / Length - 2000lbs/15 ft or 1500 lbs/20 ft 90° Opening Time - 16 selectable speeds from approximately 11.5 sec to 20 sec depending on the weight and length of gate.
  • Page 5: Ul 325 Model Classifications

    ul 325 model classifications AUTHORIZED PERSONNEL ONLY CLASS I CLASS III Residential Vehicular Gate Operator - A vehicular gate operator Industrial/Limited Access Vehicular Gate Operator - A (opener or system) intended for use in a home of one to four vehicular gate operator (opener or system) intended for uses single family dwellings, or a garage or parking area associated in an industrial location, loading dock area or other location...
  • Page 6: Ul 325 Compliant Installation Requirements

    ul 325 compliant installation requirements Install the gate operator only when: The operator is appropriate for the construction of the gate and the usage Class of the gate, All exposed pinch points are eliminated or guarded. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening.
  • Page 7: Intended Use Of Swing Gate Operator

    intended use of swing gate operator The operator is intended for use on a VEHICULAR swing gate ONLY. It is intended to be used WITH appropriate entrapment protection safety devices and in-ground vehicle loop detection system. Closing Gate Protection Photocell: Helps protect the gate operator from accidentally closing on vehicles in the gate’s closing path.
  • Page 8: Installation

    The gate must be properly installed and work freely in both directions prior to installation of the gate operator. Closed Position Gate Bracket Pivot Point Hinge Pivot Point Illustrations not to scale 15” Min Pivot Point MAX PS-24 POWER SUPPLY POWER Made in USA Longer FUSE 7 AMP Measurement Guidelines than “E”...
  • Page 9: Recommended Gate Operator Layout

    installation recommended Gate Operator la yout Use for VEHICULAR traffic ONLY. Pedestrians MUST use a separate entrance. i r i n Install appropriate entrapment protection safety devices for the OPENING direction and CLOSING direction of gate cycling. Install in-ground SAFETY and CENTER loops.
  • Page 10: Single Gate Operator

    24VDC low voltage power wires can be run before installation. Input Power Concrete Pad from a remote power supply (MAX Magic Box) to power the gate operator if desired. Concrete Depth Note: The heavier the gate, the deeper the concrete See page 11 for more information.
  • Page 11: Dual Gate Operators

    24VDC low voltage power wires can be run from a remote pads should be. At least two feet recommended for heavier gates. power supply (MAX Magic Boxes) to power the gate operators if desired. See page 11 for more information.
  • Page 12: Arm Position Options

    After you’re satisfied testing the arm in the FULL OPEN and FULL CLOSED positions, weld gate bracket and arm. Illustrations not to scale Full Closed MAX PS-24 MAX PS-24 Made in USA POWER SUPPLY POWER SUPPLY...
  • Page 13: Optional Remote Power Supply Kit - Max Magic Box

    MAX PS-24 power supply. Install the MAX Magic Box near the 115 VAC or 230 VAC input AC power source, up to 500 ft away from gate operator. Remove MAX PS-24 power supply from gate operator and place in MAX Magic Box. See page 19 for MAX Magic Box wiring instructions.
  • Page 14: Solar

    Refer to Solar application guide. MAX Solar Panel Approx. 45°...
  • Page 15: Install Warning Signs

    installation install w arning signs A minimum of two (2) WARNING SIGNS shall be installed, one on each side of the gate where easily visible. r i o w ith C LE t pr io r th e t le w ar at e t ch...
  • Page 16: Entrapment Protection

    CLOSING Cycle NOTE: Additional CLOSING Cycle Photocells can be installed anywhere needed. Run all additional CLOSING Cycle photocell’s conduit to the CONTROL BOX. Photocell (OPENING Cycle) Install just above gate operator. Photocell (CLOSING Cycle) Beam Height: 21” Normal 27.5” Max.
  • Page 17: In-Ground Loops

    installation in-ground loops Install in-ground loops to help protect vehicles from a moving gate. See pages 25 & 29 for wiring instructions. Refer to loop maunufacturer’s instructions to determine specific loop dimensions. It is recommended that a Safety licenced installer perform 4 ft 4 ft Loop...
  • Page 18: Wiring Operator

    Check with local building department prior to installing any permanent wiring on this gate operator. Make sure all wiring complies with local code requirements. Gate Operator System Overview MAX PS-24 Power Supply: AC power management for the AC input power to the gate operator. See pages 18, 19 & 23. Gate Operator Release Handle Clamp: Manually move the gate when handle is raised.
  • Page 19 To turn OFF ALL POWER to operator: t t e E r r t t e l t a 1. Turn OFF AC POWER Switch on MAX PS-24 Power Supply. p l a t t e t t e 1 / 2 / O F Battery power remains ON.
  • Page 20: Input Ac Power

    Wiring operator input ac power Wire input AC power wire to the MAX PS-24 power supply as shown. Choose either 115V or 230V setting on input AC power selector switch. NOTE: AC power wire is required for EACH gate operator when using dual gate operators.
  • Page 21: Optional Remote Power Supply Kit - Max Magic Box

    A MAX Magic Box Kit (sold separately) is required to remotely install the MAX PS-24 Power Supply. Remove MAX PS-24 power supply from gate operator and install in MAX Magic Box, plug in power supply to PS-24 connector. Wire input AC power to the MAX PS-24 Power Supply.
  • Page 22: Solar Power

    Wiring operator solar power Refer to Solar application guide. Max Solar Panel C - 7 t t e t t e E r r t t e l t a p l a t t e t t e 1 / 2...
  • Page 23: Operators To Matrix 1

    LEAVE OPEN OPEN OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK Unscrew MAX MC-100 motor controller from operator AUTOMATIC OPEN/CLOSE CONTROLS ANTI Tamper NO GATE TAILGATE EXIT CENTER SAFETY TAMPER EXIT to gain access to RS-485 connector. Schematics on page...
  • Page 24: Optional External Jog Switch To Operators

    (White) (Green) Connect (3) three wires from the JOG Switch at the Switch Control Box to the MAX MC-100 Motor Controller. Terminal NOTE: Each operator is specifically wired to the External Jog Switch when installing dual gate operators (see INPUTS INPUTS illustrations).
  • Page 25: Turn On/Off Operator Power

    Error - Turns ON. Battery not plugged in to BATTERY IN port. To turn OFF ALL POWER: 1. Turn OFF AC POWER Switch on MAX PS-24 Power Supply. Battery power remains ON. 2. WAIT for 15 seconds. 3. Press and HOLD (approx. 5 seconds) the YELLOW ON/OFF BATTERY button...
  • Page 26: Matrix 1

    Radio Relay - Page 28 OPEN BLACK BOX GATE NO LIMIT SWITCH / STATUS 24VDC CLAMP SLIPPING Emergency Vehicle/Max Open Inputs - Page 30 CLOSE Normal Opening Devices - Page 25 LIMIT BATTERY SWITCH IN USE ON-LINE Close Photocell - Page 32...
  • Page 27: Wiring Overview

    ALARM RET RESET Control Box OPEN STOP CLOSE POSITION See page 32 RECORDER REVERSE SENSITIVITY Alarm Reset Button 12VDC 250 mA Max. GATE SPEED MOTOR OVERLOAD OBD PORT OPEN BLACK BOX GATE NO LIMIT SWITCH / 24VDC STATUS CLAMP SLIPPING CLOSE...
  • Page 28: Primary Gate - Open Left / Open Right

    4th click: 8 sec... CLOSE LIMIT BATTERY SWITCH ON-LINE IN USE 5th click: 12 sec (4 sec increments for each successive click up to 60 sec MAX) MOTOR POWER ON-LINE PRIMARY GATE GATE NOTE: 1/2 sec MIN position is recommended for High Traffic areas.
  • Page 29: Anti-Tailgate

    Radio Safety Pause When turned "ON" a moving gate will pause if a radio input signal is received. The next radio signal causes the gate to continue in the original direction. WWW.Max.US.com MADE IN USA AUTHORIZED Vehicle UNAUTHORIZED Vehicle Approaches VALID open command was given.
  • Page 30: Radio Receiver

    TAILGATE EXIT CENTER SAFETY (250 mA Max.) TAMPER 12VDC EXIT Tamper IN Choose 12V or 24V, 250 ma max. power. CENTER PHOTOCELL EDGE 1 SAFETY CLOSE TIMER ON - Each time the remote button ENTRAP EDGE 2 CLOSE TIMER 24VDC...
  • Page 31: Maglock

    matrix 1 maglock MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE MAGLOCK MAGLOCK LEAVE Connect a maglock into the Normally Closed/Com relay. CLOSED CLOSED DELAY DELAY LEAVE LEAVE OPEN OPEN OPEN OPEN OPEN OPEN MADE in USA LEFT LEFT RIGHT RIGHT OPEN OPEN 1 TIME...
  • Page 32: Id Plug

    CLOSE TIMER ID PLUG PARTIAL MOTOR MOTION ERROR OPEN PLUG PLUG UL ALARM 12V ALARM RET MAX OPEN Input: Can be connected to a key switch and used as an OPEN STOP CLOSE RESET POSITION RECORDER REVERSE SENSITIVITY 12VDC 12VDC...
  • Page 33: Gate Disable

    DISABLE all opening devices such as remotes, keypad, exit loop etc. OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS Except for FIRE DEPT and/or MAX OPEN inputs. ANTI Tamper NO TAILGATE EXIT CENTER SAFETY GATE TAMPER...
  • Page 34: Ul Alarm / Alarm Reset Button

    NOTE: This input is NOT UL SAFETY PHOTOCELL. ALL UL inputs MUST PHOTOCELL EDGE 1 SAFETY ENTRAP EDGE 2 be made at the MAX MC-100 motor controller on the gate operator. CLOSE TIMER 24VDC ID PLUG PARTIAL MOTOR MOTION ERROR...
  • Page 35: Gate Operators Communication Leds

    GATE GATE NO LIMIT SWITCH / STATUS STATUS 24VDC 24VDC CLAMP SLIPPING CLOSE CLOSE when the battery is not plugged into the BATTERY IN port of the MAX BC-7 LIMIT BATTERY SWITCH SWITCH IN USE ON-LINE ON-LINE MOTOR OTOR POWER ON-LINE Battery Module.
  • Page 36: Adjustments

    On Line Cell Switch Box Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC-100 motor IMPORTANT: LEDs MUST light up when gate controller to move the gate (release the button to stop gate). This allows gate to be moved back and reaches OPEN and CLOSE positions or operator fourth without leaving the operator to “fine tune”...
  • Page 37: Release Handle Clamp

    Adjustments release handle clamp Adjustment: factory set bolt DO NOT adjust Tighten the Adjustment bolt until desired result is achieved. The release handle clamp has been factory adjusted and SHOULD NOT need any adjustment. IMPORTANT: The red handle MUST BE FIRMLY secure in the HORIZONTAL position.
  • Page 38: Reverse Sensor (Erd)

    (erd) The Phantom 2000 is equipped with an ERD Sensor - Electronic Reversing Device (Type A) that functions as the primary entrapment protection according to UL 325 standards. The gate will reverse direction after encountering an obstruction in either the OPEN or CLOSE gate cycle.
  • Page 39: Maintenance

    maintenance qualified gate operator technician Maintenance and repair of the gate operator must be preformed by a qualified professional gate operator technician. The following services need to be periodically performed: • Check and adjust the gate operator’s force, speed, and sensitivity. •...
  • Page 40: Phantom 2000 Wiring Schematics

    Maintenance phantom 2000 wiring schematic “Optional” MAX Solar Panel MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK AUTOMATIC OPEN/CLOSE CONTROLS Tamper NO...
  • Page 41: Manual Release

    maintenance manual gate release Removable Key Make sure ALL power is OFF to operator. Factory Installed Lock Optional Non-Lockable Latch Unlock or unlatch hood and remove it. WARNING WARNING Pinch Point NEVER grasp the arm to move gate! Pull red handle up and move gate.
  • Page 42: Electronic Gate Release

    maintenance electronic gate release Insert key on control box, turn and HOLD (in either direction) to MOVE gate. CAUTION: Keep pedestrians and vehicles clear of the gate while it is moving. audible alarm If the Alarm Sounds During Normal Gate Operation: When the gate encounters TWO consecutive obstructions before completing a gate cycle, the alarm will sound and the gate will PAUSE in the position where the second obstruction occurred.
  • Page 43: Replacement Parts List

    maintenance replacement parts list Item Description Camlock Assembly with cover and key Plastic Hood Hood Latch Bracket Output Clamp Assembly Operator cover with nameplate Swing arm T-Bar Output collar and rings Output Shaft 7Ahr Battery Module Limit Switch Assembly Power Supply Assembly 900:1 Double Gear Box DC Brushless Motor Motor Controller Assembly...
  • Page 44: Warranty

    2000 w arranty Maximum Controls LLC (“Manufacture”) warrants the original purchaser of this product, for the purpose to which this product is originally installed, that the product is free from defect in materials and/or workmanship for a period of 8 years for the Brushless DC Motor and cover, 5 years for everything else with the exception of the batteries which are limited to a 1 year warranty.
  • Page 46 UL 325 Compliant High Traffic Commercial Brushless DC Low Profile Swing Gate Operator 4009963 Made in USA Maximum Controls LLC. 27211 Burbank Foothill Ranch, Ca 92610 Tel: (949) 699-0220 Max Phantom 2000 Version 5.6.14...

Table of Contents