Max Megatron 1400HP Quick Install Manual

Residential/commercial brushless dc swing gate operator

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CONFORMS TO UL STD 325
UL CLASS - I, II, III, IV
CERTIFIED TO CAN/CSA STD
C22.2 NO. 247
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Version 10
Residential / Commercial
Brushless DC
Swing Gate Operators
Made in USA
www.max.us.com
Quick Install Guide for
Mega tron
Swing Gate Operator
SAFETY SENSORS REQUIRED
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4009963

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Summary of Contents for Max Megatron 1400HP

  • Page 1 Swing Gate Operator CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV SAFETY SENSORS REQUIRED CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential / Commercial Brushless DC Swing Gate Operators Made in USA 4009963 www.max.us.com Version 10...
  • Page 2: Table Of Contents

    - MAX Megatron 1400 and 1400HP - 1400lbs @ 15 ft or 1200 lbs @ 20 ft - MAX Megatron 2200 and 2200HP - 2200lbs @ 15 ft or 1500 lbs @ 20 ft - MAX Megatron 2200 PLUS and 2200HP PLUS - 2500lbs @ 15 ft or 1800 lbs @ 20 ft 16.8”...
  • Page 3: Quick Install Guide

    For detailed installation instructions and COMPLETE information about ALL the available options & features for the MAX Megatron, please refer to the MAX Megatron Installation and Owners manual. Operator Placement CLOSING Photocell Beam can be 5” or less away from gate...
  • Page 4: Arm Position

    BATTERY ON-LINE IN USE MOTOR ON-LINE POWER PRIMARY GATE GATE in Wall Battery Voltage MAX BC-7 Battery Module ON/OFF Replace TEST Battery IN Battery Battery Battery Error NEVER install the arm so arm protrudes through an opening in the open position.
  • Page 5: Release Handle Clamp

    GA TE MOTOR ON-LINE ON-LINE GA TE POWER www.max.us.com Made in USA IMPORTANT: The arm MUST NOT slip when the gate is cycling or the gate OPEN and CLOSE limit positions will NOT be LEARNED. Gate speed will remain slow if gate positions Re-Attach Arm to Operator: are NOT learned.
  • Page 6: Ac Input Power

    CAUTION: If power selector switch is set for 115V but Wire input AC power wire to the MAX Megatron Toroid box. input power is actually 230 V, Choose either 115V or 230V setting on input AC power 7 Amp Fuse will blow.
  • Page 7: Ground Operator

    ground operator Operator MUST be Properly GROUNDED IMPORTANT: Operator MUST be grounded in lightning prone areas or warranty will be VOIDED! Ground within 3 ft of operator. WARNING WARNING connect chassis to ground rod for lightning protection le ct In pu tr on w .M S .c...
  • Page 8: Limit Switch Adjustment

    PhotoCell slippage could occur. Push and HOLD the JOG LEFT or JOG RIGHT buttons accordingly on the MAX MC-200 motor controller to move the gate (release the button to stop gate). Re-adjust limit ring postions as desired. UL 325 2016 Standard-Megatron Quick Install Rev 10...
  • Page 9: Entrapment Protection Wiring

    entrapment protection wiring 12 Volt Power Extension Terminal: Jumper UNUSED Entrapment Protection Inputs or a fault will occur. Entrapment protection sensor power (12V) MUST be wired to this terminal or it will NOT be MONITORED by the gate operator. MC-200 Normally Closed (N.C.) Sensitivity Motor...
  • Page 10: Learn Gate Positions

    CLOSING direction photocell to MC-200 EDGE 1 input. Entrapment Area Beam: 5” or LESS from CLOSED gate. Top View Gate Closed Max 10K Mini Sensing Edge (N.C.) Wireless WIRELESS NOTE: Refer to the instruction sheet that Module comes with the wireless module for wiring and mounting instructions when using wireless option.
  • Page 11: Adjust Erd Reverse Sensor

    EXIT CENTER SAFETY GATE TAMPER back of e r n EXIT Tamper IN E x t MAX External Loop Detector detector t o r CENTER t e c Cable Adapter Sold separately PHOTOCELL EDGE 1 SAFETY External Loop Detectors Safety Loops...
  • Page 12: Matrix 1 Settings

    2nd click clockwise: 1 sec... MOTOR POWER ON-LINE 3rd click: 4 sec... PRIMARY GATE GATE 4th click: 8 sec... etc up to 60 sec. MAX. See manual for more info. wiring opening device options MATRIX 1 maglock option BATTERY PRIMARY BACK-UP MODE...
  • Page 13: Dual Gate Operators Wiring

    SWITCH ON-LINE BA TTERY CLOSE PRIMARY GATE ON-LINE GATE POWER www.max.us.com www.max.us.com Made in USA Made in USA NOTE: See manual for more information about Dual Gate Operator installation. Jumper ALL Entrapment Matrix 1 Primary Operator Protection Inputs to GND...
  • Page 14: Usb Black Box Port

    Fri 07/11/2014 10:56:33 ENTRAP : PRI_MC: Photo Cell Ac vated 1. Plug MAX USB flash drive into OBD port of Matrix 1. OBD LED will flash while file is downloading. l a s Remove flash drive after LED stops flashing (up to 5 minutes to download).
  • Page 15: Gate Cycling Troubleshooting

    Check if any loops are active, check SAFETY LOOP, CENTER LOOP or EXIT LOOP LED is ON. • Check if any open command inputs are active (check if LED is ON on the matrix 1 for: RADIO, FIRE DEPT, MAX OPEN, STRIKE, KEYPAD/RDR, PHOTOCELL). Check device connected to the input that LED light is turned ON.
  • Page 16: Matrix 1 Led Troubleshooting

    matrix 1 led troubleshooting MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN LEFT RIGHT OPEN 1 TIME 1.5Sec 2Sec LOCK 10. MAGLOCK AUTOMATIC OPEN/CLOSE CONTROLS 11. GATE TAMPER Tamper NO ANTI EXIT CENTER...
  • Page 17 matrix 1 led continued MATRIX 1 BATTERY PRIMARY BACK-UP MODE GATE LEAVE MAGLOCK CLOSED DELAY OPEN OPEN MADE in USA LEAVE OPEN OPEN 1 TIME LEFT RIGHT 1.5Sec 2Sec LOCK 10. MAGLOCK AUTOMATIC OPEN/CLOSE CONTROLS 11. GATE TAMPER ANTI Tamper NO GATE TAILGATE EXIT...
  • Page 18: Mc-200 Led Troubleshooting

    Problem Condition Problem Condition “POWER” LED is OFF • Check if AC POWER ON/OFF SWITCH (on MAX toroid box) is ON. • Check if power cable is plugged into back of MC-200 “Power In” input. “MATRIX ON-LINE” LED is OFF •...
  • Page 19: Bc-7 Module Led Troubleshooting

    Battery power automatically turns ON when MAX Megatron Toroid Box AC POWER Switch is turned ON. To turn OFF ALL POWER to operator: 1. Turn OFF AC POWER Switch on MAX Megatron Toroid Box. Battery power remains ON. BATTERY Plug: 2.
  • Page 20: Commonly Used Safety Sensor Wiring

    IMPORTANT: Photocell MUST be powered by 4W 2W J u m MAX MC-200 or it will NOT be MONITORED. NC COM NOTE: To meet the UL 325 2016 standard, Type B1 Non-Contact sensor PULSE entrapment protection device MUST be MONITORED by the gate operator.
  • Page 21 emx irb-mon Transmitter Receiver To MC-200 (TX) (RX) CLOSING direction Thru-Beam EDGE 1 and PWR 12V Input Gate Closed To Motor Controller IMPORTANT: Photocells MUST be PWR 12V Input in alignment or fault will occur. Green LED will remain ON receiver Single when in proper alignment.
  • Page 22 Photocell (Thru-Beam) CLOSING Direction emx irb-mon Dual Gate Operators Transmitter Receiver To Motor Controller To Motor Controller (TX) Entrapment Area (RX) CLOSING direction Thru-Beam EMX IRB-MON Photocell CLOSING direction Photocell PWR 24V Input EDGE 1 and PWR 12V Input Gates Closed IMPORTANT: Photocells MUST be Secondary...
  • Page 23 MONITORED by the MAX gate operator. LEARN buttons for 3 seconds. The LEDs will blink rapidly and See Max operator manual to program the MAX MC-200 to “Learn” Edge 2 then go into “fault” mode. Repeat the programming steps above.
  • Page 24 CONFORMS TO UL STD 325 UL CLASS - I, II, III, IV SAFETY SENSORS REQUIRED CERTIFIED TO CAN/CSA STD C22.2 NO. 247 Residential / Commercial Brushless DC Swing Gate Operators Made in USA 4009963 Maximum Controls LLC. 10530 Lawson River Ave...

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