Clutch Cable - Removal And Installation - Yamaha TDM850 User Manual

2*34 Engine, clutch and transmission
17.1a Unscrew the two bolts (arrowed) and
displace the tap
17 Clutch cable-
removal and installation
1 On TDM models, unscrew the two bolts
securing the fuel tap and displace the tap (see
illustration). Now unscrew the
securing the cable bracket to the left-hand engine
mounting bracket and detach the bracket, noting
how the rear bolt also secures the idle speed
adjuster (see illustration). Bend back the
retaining tab securing the cable end in the clutch
operating mechanism lever and disconnect the
cable, noting how it
17.id ... and detach the cable
17.3 Slacken the lockring (A) and thread
the adjuster (B) in
17.1b Unscrew the two bolts (A) securing
the cable bracket, noting the idle speed
adjuster (B)
fits (see illustrations).
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2 On TRX and XTZ models, fully slacken the
®? adjuster nuts on the threaded section in the cable
bracket on the right-hand side of the engine and
slip the adjuster out of the bracket (see
illustration). On TRX models, first remove the
adjuster cover (see illustration). Disconnect the
cable end from the clutch operating mechanism
two bolts
lever, noting how it fits (see illustrations 17.1c
and d).
3 On all models fully slacken the lockring on the
adjuster at the handlebar end of the cable then
screw the adjuster fully in (see illustration). This
resets it to the beginning of its adjustment span.
4 Align the slots in the adjuster and lockwheel
17.2a Slacken the nuts (arrowed) and slip
the cable out of the bracket
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17.4a Align the slots and slip the cable out
of the bracket...
17.1c Bend back the retaining tab ..
with that in the lever bracket, then pull the outer
cable end from the socket in the adjuster and
release the inner cable from the lever (see
illustrations). Remove the cable from the
machine, noting its routing and any guides or
clips.
BEflffB?! Before removing the cable
rfSJrjz
HllUT end of the new cable to the upper end
of the old cable. Slowly pull the lower end of
the old cable out, guiding the new cable
down into position. Using this method will
ensure the cable is routed correctly.
17.2b On TRX models, first remove the
1-4
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17.4b ... and the nipple from the lever
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cover
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