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EAU26943 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950-1(2001) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC) Place of issue: Shizuoka, Japan Date of issue: 1 Aug.
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TDM900. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-18 Tires ..........6-17 Ignition circuit cut-off system ..3-18 Cast wheels ........6-19 DESCRIPTION ........2-1 Adjusting the clutch lever free Left view ...........2-1 PRE-OPERATION CHECKS ....4-1 play ..........6-20 Right view .........2-2 Pre-operation check list ....
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TABLE OF CONTENTS Replacing the tail/brake light bulb ..........6-32 Replacing a turn signal light bulb ..6-33 Replacing the auxiliary light bulb ...6-33 Supporting the motorcycle .....6-34 Front wheel ........6-35 Rear wheel ........6-36 Troubleshooting ......6-38 Troubleshooting charts ....6-39 MOTORCYCLE CARE AND STORAGE ...........7-1 Matte color caution ......7-1 Care ..........7-1...
SAFETY INFORMATION EAU10281 TIONS. motorist’s blind spot. Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.
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Modifications made to this motorcycle changing lanes. Make sure that single most critical factor in the preven- not approved by Yamaha, or the re- other motorists can see you. tion or reduction of head injuries. moval of original equipment, may ren- The posture of the operator and Always wear an approved helmet.
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SAFETY INFORMATION been specifically designed for use on front fork area, they must be as Maximum load: this motorcycle. Since Yamaha cannot lightweight as possible and 201 kg (443 lb) test all other accessories that may be should be kept to a minimum.
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SAFETY INFORMATION Gasoline and exhaust gas Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. Always turn the engine off when Do not park the motorcycle near refueling. a flammable source, (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open...
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10471 can be started. The key cannot be re- To lock the steering Main switch/steering lock moved. NOTE: OFF ON The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”. EAU10660 LOCK All electrical systems are off.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU33001 EAU11003 Indicator and warning lights (Parking) The steering is locked, and the taillight and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical sys- tems are off.
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EAU38600 engine is defective. When this occurs, Oil level warning light er system. If the immobilizer system is have a Yamaha dealer check the This warning light comes on when the defective, the indicator light will start self-diagnosis system. engine oil level is low.
The electric tachometer allows the rider the clock. key and both standard keys to a to monitor the engine speed and keep it Yamaha dealer and have the stan- NOTE: within the ideal power range. dard keys re-registered. After setting the clock, be sure to When the key is turned to “ON”, the ta-...
INSTRUMENT AND CONTROL FUNCTIONS EAU12181 EAU36610 ECA10020 Coolant temperature gauge Multi-function display CAUTION: EWA12311 Do not operate the engine if it is WARNING overheated. Be sure to stop the vehicle before making any setting changes to the multi-function display. 1. Coolant temperature gauge 2.
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If you do not reset the fuel such an error code, note the code num- SET” buttons. reserve tripmeter manually, it will reset ber, and then have a Yamaha dealer For the U.K. only: To switch the itself automatically and the display will check the vehicle.
EAU12331 EAU12346 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an optional anti-theft alarm by a Yamaha Left dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal and the start switch is pushed, but this EAU12820 Clutch lever lights, push the switch in after it has re- does not indicate a malfunction. turned to the center position. EAU12733 Hazard switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 dial is aligned with the “ ” mark on the Shift pedal Brake lever brake lever. The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13090 NOTE: Brake pedal Fuel tank cap The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Do not overfill the fuel tank, oth- Make sure that the end of the fuel erwise it may overflow when the Your Yamaha engine has been de- tank breather hose is not blocked, fuel warms up and expands. signed to use regular unleaded gaso- and clean it if necessary.
INSTRUMENT AND CONTROL FUNCTIONS EAU13441 EAU13861 Catalytic converter Seat This vehicle is equipped with catalytic converters in the exhaust system. To remove the seat Insert the key into the seat lock, turn it EWA10860 WARNING counterclockwise, and then pull the The exhaust system is hot after op- seat off.
1. Yamaha CYCLELOK (optional) 2. Strap 3. CYCLELOK bar (optional) This storage compartment is designed to hold an optional genuine Yamaha CYCLELOK. (Other locks may not fit.) When placing a CYCLELOK in the stor- age compartment, securely fasten it with the straps. When the CYCLELOK...
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INSTRUMENT AND CONTROL FUNCTIONS suspension, turn the adjusting bolt on Damping force NOTE: each fork leg in direction (b). Make sure that the adjusting screw is turned to one of the four settings. Damping setting: Minimum (soft): Standard: Maximum (hard): 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU15030 thereby harden the suspension, turn (a). To decrease the rebound damping Adjusting the shock absorber the adjusting ring in direction (a). To de- force and thereby soften the rebound assembly crease the spring preload and thereby damping, turn the adjusting knob in di- This shock absorber assembly is soften the suspension, turn the adjust-...
Yamaha dealer check the system be- the operator in fulfilling the respon- fore riding. sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-18...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Coolant If necessary, add recommended coolant to specified level. 6-10 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake Replace if necessary. 6-21, 6-22 Check fluid level in reservoir.
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PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-26 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-25 Lubricate if necessary.
Exhaust fumes check the function of the igni- should be on, otherwise have a are poisonous, and inhaling tion circuit cut-off system ac- Yamaha dealer check the electrical cir- them can cause loss of con- cording procedure cuit.
OPERATION AND IMPORTANT RIDING POINTS EAU16671 the neutral position, do not ECA11040 Shifting CAUTION: coast for long periods of time with the engine off, and do not For maximum engine life, never ac- tow the motorcycle for long dis- celerate hard when the engine is tances.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17520 a Yamaha dealer perform it for you. Owner’s tool kit EWA10350 Safety is an obligation of the owner. Pe- WARNING riodic inspection, adjustment and lubri- Modifications approved cation will keep your vehicle in the...
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. √ √ √ √ √ 10 * Tires Check air pressure. Correct if necessary. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Front and rear brake √ √ √ √ √ √ 25 * Check operation. switches √ √ √ √ √ Moving parts and cables Lubricate.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
3. Remove the screw, and then take such problems yourself. Instead, have the panel off. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19830 Engine oil and oil filter Specified spark plug: Tightening torque: NGK/DPR8EA-9 Spark plug: element DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) The engine oil level should be checked before each ride. In addition, the oil Before installing a spark plug, the spark NOTE: must be changed and the oil filter ele-...
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PERIODIC MAINTENANCE AND MINOR REPAIR the oil level. 4. If the engine oil is below the mini- mum level mark, add sufficient oil NOTE: of the recommended type to raise The engine oil should be between the it to the correct level. minimum and maximum level marks.
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PERIODIC MAINTENANCE AND MINOR REPAIR installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-rings are properly seated. 1. Engine oil drain bolt A 1.
PERIODIC MAINTENANCE AND MINOR REPAIR check the oil level and correct it if EAU20070 Coolant Recommended engine oil: necessary. See page 8-1. The coolant level should be checked Oil quantity: before each ride. In addition, the cool- Without oil filter element replace- ant must be changed at the intervals ment: specified in the periodic maintenance...
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PERIODIC MAINTENANCE AND MINOR REPAIR corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR (See page 6-5.) the cap, then turning the reservoir 4. Remove the fuel tank bolts, and upside down. then lift the fuel tank to position it 11. Install the coolant reservoir by away from the coolant reservoir. placing it in the original position, (Do not disconnect the fuel hoses!) then installing the bolt.
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If Coolant reservoir capacity (up to the until it reaches the top of the radia- coolant is leaking, have a Yamaha maximum level mark): tor, and then install the radiator dealer check the cooling system.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU39111 EWA10410 Replacing the air filter element WARNING The air filter element should be re- Make sure that the fuel tank is placed at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.
If any fuel follows at the intervals specified in the hose is damaged, do not start periodic maintenance and lubrication the engine but have a Yamaha chart. dealer replace the hose, other- The engine should be warm before wise fuel may leak.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1200 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU33041 TORCYCLE! Operation of an Tires Tire air pressure (measured on cold overloaded motorcycle may re- tires): To maximize the performance, durabil- sult in tire damage, loss of con- 0–90 kg (0–198 lb): ity, and safe operation of your motorcy- trol, or severe injury.
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EWA10900 glass fragments in it, or if the sidewall is WARNING cracked, have a Yamaha dealer re- The front and rear tires should place the tire immediately. be of the same make and de-...
Size: surfaces until they have been 120/70 ZR18M/C (59W) fore each ride. If any damage is “broken in”. Therefore, it is ad- Manufacturer/model: found, have a Yamaha dealer re- visable before doing METZELER/MEZ4 FRONT place the wheel. Do not attempt...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 bolt in direction (b). ver free play, turn the adjusting nut Adjusting the clutch lever free in direction (b). NOTE: play 6. Tighten the locknut at the clutch le- If the specified clutch lever free play ver and the crankcase.
EAU22270 EAU22390 indicator groove has almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...
However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
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PERIODIC MAINTENANCE AND MINOR REPAIR swingarm in direction (a). To loos- Tightening torque: en the drive chain, turn the adjust- Axle nut: ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) swingarm in direction (b), and then Brake caliper bracket bolt: push the rear wheel forward.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 EAU23140 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.
If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
If there is play in the wheel working near batteries. In case hub or if the wheel does not turn of contact, administer the fol- smoothly, have a Yamaha dealer check lowing FIRST AID. the wheel bearings. EXTERNAL: Flush with plenty of water.
To charge the battery battery, a special (constant-volt- EAU23624 Replacing the fuses Have a Yamaha dealer charge the bat- age) battery charger is required. tery as soon as possible if it seems to Using a conventional battery have discharged. Keep in mind that the charger will damage the battery.
4. If the fuse immediately blows EAU23750 Replacing a headlight bulb amperage. again, have a Yamaha dealer This model is equipped with two quartz check the electrical system. Specified fuses: bulb headlights. If a headlight bulb Main fuse: burns out, replace it as follows.
Do not touch the glass part of the connect the coupler. bulb) by turning it clockwise. headlight bulb to keep it free from 5. Have a Yamaha dealer adjust the 6. Install the seat. oil, otherwise the transparency of headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU38900 Replacing a turn signal light Replacing the auxiliary light bulb bulb 1. Remove the turn signal light lens 1. Remove the auxiliary light lens by by removing the screw. removing the screws. 1. Turn signal light bulb 3.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 frame in front of the rear wheel or under Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.
3. Lower the front wheel so that it is 5. Remove the brake calipers by re- WARNING on the ground. moving the bolts. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motorcy-...
Rear wheel fork operation. EAU25330 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of 1. Axle nut it falling over.
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Lift the rear wheel off the ground remove the wheel. torques. according to the procedure on ECA11510 CAUTION: Tightening torques: page 6-34. Axle nut: Do not apply the brake after the 4. Remove the axle nut. 150 Nm (15.0 m·kgf, 108.5 ft·lbf) wheel has been removed together 5.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10770 CAUTION: advice on what products to use be- used.
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MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use salt. thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild 2. After drying the motorcycle, apply movers or inhibitors, brake flu- detergent, and a soft, clean sponge, a corrosion protection spray on all id, antifreeze or electrolyte.
EAU26201 Storage 7. Wax all painted surfaces. NOTE: 8. Let the motorcycle dry completely Consult a Yamaha dealer for advice on Short-term before storing or covering it. what products to use. Always store your motorcycle in a cool, EWA11130...
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MOTORCYCLE CARE AND STORAGE fuel from deteriorating. pivoting points of all levers and 3. Perform the following steps to pro- pedals as well as of the sidestand/ tect the cylinders, piston rings, etc. centerstand. from corrosion. 5. Check and, if necessary, correct a.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Engine trouble warning light ......3-4 Air filter element, replacing ..... 6-14 Oil level warning light ........ 3-4 Anti-theft alarm (optional)......3-8 Front and rear brake pads, checking ..6-21 Auxiliary light bulb, replacing ....6-33 Front fork, adjusting .........3-14 Parking ............5-4 Front fork, checking .........6-27 Part locations..........
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YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2006.6–0.2×1 ! 2006.6–0.2×1 !
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