Starter Motor - Disassembly, Inspection And Reassembly - Yamaha TDM850 User Manual

29.1 Unscrew the terminal nut and detach the lead
29.3 Unscrew the long bolts (arrowed)
29 Starter motor - disassembly, §^
inspection and reassembly
Disassembly
1 Remove the starter motor (see Section 28).
Pull back the rubber terminal cover, then
unscrew the nut and detach the lead from the
terminal bolt (see illustration).
2 Note the alignment marks between the
29.5a Remove the rear cover...
29.4a Remove the front cover...
main housing and the front and rear covers, or
make your own if they aren't clear (see
J<
illustration).
3 Unscrew the two long bolts and withdraw them
from the starter motor (see illustration).
4 Wrap some insulating tape around the teeth
on the end of the starter motor shaft - this will
protect the oil seal from damage as the front
cover is removed. Remove the front cover from
the motor (see illustration). Remove the cover
O-ring from the main housing and discard it as a
new one must be used.
29.2 Note the alignment marks (arrowed), or make your own
29.4b ... and slide off the shims
Remove the shims from the front end of the
armature shaft or the inside of the front cover,
noting their
illustration). Also remove the tabbed thrust
washer from the front cover (see illustration
29.20b).
5 Remove the rear cover from the motor (see
illustration). Remove the cover O-ring from the
main housing and discard it as a new one must
be used. Remove the shims from the rear end of
the armature shaft or from inside the rear cover
(see illustration).
29.5b ... and slide off the shims
Electrical system 9»21
correct fitted locations (see
Scaned by Stalker
9