Yamaha TDM850 User Manual page 155

A Apply Duckhams
Copper 10 or
equivalent to the
shaded areas B Apply Shin-
Etsu G-40M
or equivalent silicone
grease to the shaded
areas
2.9b Special lubricants are required
in the
UK
(and
recommended anywhere salt is used on the roads) to prevent
corrosion
following areas before installing the pads (see
illustrations):
a) To the edges of the metal backing on
the brake pads.
b) To the pad retaining pins.
c) To the areas of the caliper where the
pads rub.
d) To the threads of the caliper
mounting bolts.
e) To the surfaces of the slider pins on
XTZ models.
Caution: Don't use too much Copper 10
and make sure it doesn't contact the
brake discs or the pad friction surfaces.
Apply a thin film of Shin-Etsu G-40M or
equivalent silicone grease to
following:
fj Exposed areas of the caliper
pistons
2.11a Install the pad spring as shown
g) The areas of the pad backing plates
that contact the pistons.
the
ls, insert the pads into the caliper so that the
friction material faces the disc (see illustration
2.1e). Fit the pad spring onto the pads, making
sure the arrow (where present) or the longer
outer tabs point in the direction of normal disc
rotation (see illustration 2.1d). Install the pad
pins, making sure they pass through the hole in
each pad and locate correctly onto the pad
spring, then fit the
illustrations 2.1c and b). Where fitted, install
the caliper cover (see illustration).
11 On XTZ models, if removed, fit the pad
spring into the caliper, making sure the larger
tabs point to the outside of the caliper (see
illustration). Apply the specified grease (see
Step 9) to the slider pins on the bracket and slide
the bracket into the caliper (see
Brakes, wheels and tyres 7*5
1
2.9c Apply the recommended lubricants to
the pad friction areas inside the caliper
and to the exposed portion of the caliper
A Duckhams Copper 10 B
or equivalent silicone grease
10 O
n
T
D
M
a
n
d
T
R
X 2.10 Clip the cover onto the caliper,
m
o
illustration 2.2e). Fit the outer pad, making sure
d
it locates correctly (see illustration),
e
retaining clips (see
2.11 b Locate the outer pad into the caliper as shown
A fcji|
pistons
Shin-Etsu G-40M
making sure it is secure
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