EAU26941 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
Welcome to the Yamaha world of motorcycling! As the owner of the TDM900A, you are benefiting from Yamaha’s vast experience and newest technology regarding the de- sign and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
SAFETY INFORMATION Safe riding enced operators. In fact, many op- EAU10281 MOTORCYCLES SINGLE Always make pre-operation erators who have been involved in TRACK VEHICLES. THEIR SAFE checks. Careful checks may help accidents do not even have a cur- USE AND OPERATION ARE DEPEN- prevent an accident.
The majority of fatalities from motorcy- Modifications made to this motorcycle keep the following in mind: cle accidents are the result of head in- not approved by Yamaha, or the re- Cargo accessory weight juries. The use of a safety helmet is the...
Gasoline and exhaust gas this motorcycle. Since Yamaha cannot lightweight as possible and GASOLINE IS HIGHLY FLAMMA- test all other accessories that may be should be kept to a minimum.
SAFETY INFORMATION the vicinity of an open flame. in another vehicle, make sure that Never start the engine or let it run it is kept upright. If the motorcycle for any length of time in a closed should lean over, gasoline may area.
Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS can be started. The key cannot be re- To lock the steering EAU10471 Main switch/steering lock moved. NOTE: OFF ON The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”. EAU10660 LOCK All electrical systems are off.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU33000 EAU11002 (Parking) Indicator and warning lights The steering is locked, and the taillight and auxiliary light are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
ABS may be defective. If the indicator light does not come on a slope or during sudden acceleration If this occurs, have a Yamaha dealer for a few seconds, then go off, have a or deceleration, but this is not a mal- check the system as soon as possible.
INSTRUMENT AND CONTROL FUNCTIONS This tachometer unit is equipped with a EAU12181 ECA10020 Coolant temperature gauge clock. CAUTION: To set the clock: Do not operate the engine if it is 1. Push both the “SELECT” and “RE- overheated. SET” buttons for at least two sec- onds.
INSTRUMENT AND CONTROL FUNCTIONS two tripmeters (which show the and start counting the distance traveled EAU36610 Multi-function display distance traveled since they were from that point. In that case, pushing EWA12311 last set to zero) the “SELECT” button switches the dis- WARNING a fuel reserve tripmeter (which play between the various tripmeter and...
(e.g., 11, 12, 13). If the odometer/tripmeter indicates such an error code, note the code num- ber, and then have a Yamaha dealer check the vehicle. ECA11520 CAUTION: 1. Pass switch “ ” If the odometer/tripmeter indicates 2.
INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal ard light (simultaneous flashing of all lights, push the switch in after it has re- turn signal lights). turned to the center position. The hazard light is used in case of an emergency or to warn other drivers EAU12500 when your vehicle is stopped where it...
INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU26822 Clutch lever Shift pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.
EAU26792 Brake pedal ABS (for ABS models) brake lever. The Yamaha ABS (Anti-lock Brake System) features a dual electronic con- trol system, which acts on the front and rear brakes independently. The ABS is monitored by an ECU (Electronic Con- trol Unit), which will have recourse to manual braking if a malfunction occurs.
However, special tools are EWA11090 required, so please consult your WARNING Yamaha dealer when performing Make sure that the fuel tank cap is this test. properly closed before riding. 1. Fuel tank cap lock cover 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU13441 EAU13860 Catalytic converter Seat This vehicle is equipped with catalytic To remove the seat converters in the exhaust system. Insert the key into the seat lock, turn it EWA10860 counterclockwise, and then pull the WARNING seat off.
Spring preload 1. U-LOCK bar (optional) 2. Strap This storage compartment is designed to hold an optional genuine Yamaha U-LOCK. (Other locks may not fit.) When placing a U-LOCK in the storage compartment, securely fasten it with the straps. When the U-LOCK is not in...
INSTRUMENT AND CONTROL FUNCTIONS each fork leg in direction (b). Damping force NOTE: Make sure that the adjusting screw is turned to one of the four settings. Damping setting: Minimum (soft): Standard: Maximum (hard): 1. Standard setting 1. Damping force adjusting screw 2.
INSTRUMENT AND CONTROL FUNCTIONS the adjusting ring in direction (a). To de- damping, turn the adjusting knob in di- EAU15030 Adjusting the shock absorber crease the spring preload and thereby rection (b). assembly soften the suspension, turn the adjust- Rebound damping setting: This shock absorber assembly is ing ring in direction (b).
Yamaha dealer check the system be- the operator in fulfilling the respon- fore riding. sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-19...
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
Coolant If necessary, add recommended coolant to speciﬁed level. 6-10 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake Replace if necessary. 6-19, 6-20 Check ﬂuid level in reservoir.
PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 6-14, 6-24 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-23 Lubricate if necessary.
OPERATION AND IMPORTANT RIDING POINTS attempt. the neutral position, do not EAU16671 Shifting coast for long periods of time ECA11040 with the engine off, and do not CAUTION: tow the motorcycle for long dis- For maximum engine life, never ac- tances.
1600 km (1000 mi). The various parts in period, immediately have a down, and avoid high engine the engine wear and polish themselves Yamaha dealer check the vehi- speeds with no load on the engine. to the correct operating clearances. cle.
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. √ √ √ √ √ 10 * Tires Check air pressure. Correct if necessary. √...
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Front and rear brake √ √ √ √ √ √ 25 * Check operation. switches √ √ √ √ √ Moving parts and cables Lubricate.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the (×6) maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
3. Remove the screw, and then take not attempt to diagnose such problems the panel off. yourself. Instead, have a Yamaha deal- er check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19830 Engine oil and oil filter Specified spark plug: Tightening torque: NGK/DPR8EA-9 Spark plug: element DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) The engine oil level should be checked before each ride. In addition, the oil Before installing a spark plug, the spark NOTE: must be changed and the oil filter ele-...
PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the engine oil is below the mini- NOTE: mum level mark, add sufficient oil The engine oil should be between the of the recommended type to raise minimum and maximum level marks. it to the correct level. 5.
PERIODIC MAINTENANCE AND MINOR REPAIR installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-rings are properly seated. 1. Engine oil drain bolt A 1.
PERIODIC MAINTENANCE AND MINOR REPAIR check the oil level and correct it if EAU20070 Coolant Recommended engine oil: necessary. See page 8-1. The coolant level should be checked Oil quantity: before each ride. In addition, the cool- Without oil filter element replace- ant must be changed at the intervals ment: specified in the periodic maintenance...
PERIODIC MAINTENANCE AND MINOR REPAIR against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
PERIODIC MAINTENANCE AND MINOR REPAIR from the air filter case. (Do not dis- 6. Pull the air filter element out. EAU27051 Replacing the air filter element connect the fuel hoses!) The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart.
If any fuel follows at the intervals specified in the hose is damaged, do not start periodic maintenance and lubrication the engine but have a Yamaha chart. dealer replace the hose, other- The engine should be warm before wise fuel may leak.
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1200 r/min...
PERIODIC MAINTENANCE AND MINOR REPAIR TORCYCLE! Operation of an EAU33041 Tires Tire air pressure (measured on cold overloaded motorcycle may re- tires): To maximize the performance, durabil- sult in tire damage, loss of con- 0–90 kg (0–198 lb): ity, and safe operation of your motorcy- trol, or severe injury.
Use only the tire valves and glass fragments in it, or if the sidewall is valve cores listed below to cracked, have a Yamaha dealer re- avoid tire deflation during a ride. place the tire immediately. Minimum tire tread depth (front and rear): 1.6 mm (0.06 in)
The tires must be warmed up #9000A (original) fore each ride. If any damage is before a high-speed run. Rear tire: found, have a Yamaha dealer re- Always adjust the tire air pres- Size: place the wheel. Do not attempt 160/60 ZR17M/C (69W)
PERIODIC MAINTENANCE AND MINOR REPAIR ver free play, turn the adjusting nut EAU22041 NOTE: Adjusting the clutch lever free in direction (b). If the specified clutch lever free play play 6. Tighten the locknut at the clutch le- could be obtained as described above, ver and the crankcase.
However, if the make sure that the top of the brake brake fluid level goes down sud- fluid reservoir is level. denly, have a Yamaha dealer Use only the recommended quality check the cause. brake fluid, otherwise the rubber...
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR swingarm in direction (a). To loos- Tightening torque: en the drive chain, turn the adjust- Axle nut: ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) swingarm in direction (b), and then Brake caliper bracket bolt: push the rear wheel forward.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 EAU23140 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
Lithium-soap-based grease WARNING several times to check if the front If the sidestand does not move up fork compresses and rebounds and down smoothly, have a Yamaha smoothly. dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease)
If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
Specified fuses: and then remove the headlight 4. If the fuse immediately blows Main fuse: bulb cover. 40.0 A again, have a Yamaha dealer Headlight fuse: check the electrical system. 20.0 A Radiator fan fuse: 20.0 A Ignition fuse: 10.0 A...
Do not touch the glass part of the connect the coupler. bulb) by turning it clockwise. headlight bulb to keep it free from 5. Have a Yamaha dealer adjust the 6. Install the seat. oil, otherwise the transparency of headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24201 EAU36450 Replacing a turn signal light Replacing an auxiliary light bulb bulb 1. Remove the turn signal light lens 1. Remove the auxiliary light lens by by removing the screw. removing the screws. 1. Turn signal light bulb 3.
However, should your motorcycle 4. Install the lens by installing the 1. Stabilize the rear of the motorcycle require any repair, take it to a Yamaha screws. by using a motorcycle stand or, if dealer, whose skilled technicians have...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE ets, the drive chain and wheel movers or inhibitors, brake flu- EAU26040 Care axles. Always rinse the dirt and de- id, antifreeze or electrolyte. While the open design of a motorcycle greaser off with water. Do not use high-pressure wash- reveals the attractiveness of the tech- Cleaning ers or steam-jet cleaners since...
MOTORCYCLE CARE AND STORAGE detergent, and a soft, clean sponge, a corrosion protection spray on all before storing or covering it. and then rinse thoroughly with clean metal, including chrome- and nick- EWA10930 WARNING water. Use a toothbrush or bottlebrush el-plated, surfaces to prevent cor- Make sure that there is no oil or for hard-to-reach areas.
MOTORCYCLE CARE AND STORAGE tect the cylinders, piston rings, etc. EAU26201 NOTE: Storage from corrosion. Consult a Yamaha dealer for advice on Short-term a. Remove the spark plug caps what products to use. Always store your motorcycle in a cool, and spark plugs.
MOTORCYCLE CARE AND STORAGE centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.
SPECIFICATIONS Engine oil: EAU26339 Fuel tank capacity: Dimensions: 20.0 L (5.28 US gal) (4.40 Imp.gal) Type: Overall length: Fuel reserve amount: SAE10W30 or SAE10W40 or SAE15W40 2180 mm (85.8 in) 3.5 L (0.92 US gal) (0.77 Imp.gal) or SAE20W40 or SAE20W50 Overall width: Electronic fuel injection: -20 -10...
SPECIFICATIONS Gear ratio: Rear wheel: Manufacturer/model: DUNLOP/D220STJ 1st: Wheel type: Loading: 33/12 (2.750) Cast wheel 2nd: Maximum load: Rim size: 37/19 (1.947) 200 kg (441 lb) 17M/C x MT5.00 Front brake: 3rd: * (Total weight of rider, passenger, cargo 34/22 (1.545) and accessories) Type: Tire air pressure (measured on cold...
SPECIFICATIONS Electrical system: Turn signal indicator light: 14 V, 1.2 W × 1 Ignition system: Engine trouble warning light: Transistorized coil ignition (digital) 14 V, 1.4 W × 1 Charging system: ABS warning light: AC magneto 14 V, 1.4 W × 1 Battery: Immobilizer system indicator light: Model:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
1. Model label The model label is affixed to the frame under the seat. (See page 3-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.