Kingsman ZDV3624 Installation Instructions Manual

“zero clearance” direct vent gas fireplace

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Installation Instructions

The ZDV3624NB, ZDV3624LPB, ZDV3628N, ZDV3628LP, ZDV3632N, ZDV3632LP
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
are Certified to: ANSI Z21.50a-2000, CSA 2.22a-2000, CGA 2.17-M91, CSA P.4.1-02
Stock #'s: ZDV3624NB, ZDV3624LPB, ZDV3628N, ZDV3628LP, ZDV3632N and ZDV3632LP
are Certified to: ANSI Z21.88b-2003, CSA-2.33b-2003, CGA 2.17-M91, CSA P.4.1-02
Direct Vent Gas Fireplace
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the
If you can not reach your gas supplier, call the fire department.
Listed Certified for USA. and Canada
Model Numbers ZDV3624, ZDV3624B, ZDV3628, ZDV3632
Stock #'s: ZDV3624N, ZDV3624LP
"Zero Clearance"
Read this complete manual before beginning installation.

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
Printed in Canada 22/12/04 Part # 3600-MAN
KINGSMAN INDUSTRIES
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962

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Summary of Contents for Kingsman ZDV3624

  • Page 1: Installation Instructions

    This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Model Numbers ZDV3624, ZDV3624B, ZDV3628, ZDV3632 Stock #’s: ZDV3624N, ZDV3624LP are Certified to: ANSI Z21.50a-2000, CSA 2.22a-2000, CGA 2.17-M91, CSA P.4.1-02...
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 3: Table Of Contents

    Kingsman Fireplace accessories ..... .31 Kingsman Fireplace options ......31 Trouble shooting the gas control system .
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations 4. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be This gas appliance must be installed by a qualified installer in replaced prior to operating this appliance. accordance with local building codes, or in the absence of local 5.
  • Page 6: Locating Your Appliance

    Locating your Appliance (above or below grade) (above grade) Installing with Top Vent Installing with Back Vent Island installation with a top vent is possible as long as the horizontal A - Flat on a wall D - As a room divider portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 7: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. 1. Cold climate installation recommendation: When installing this fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum of against non insulated exterior wall or chase, it is recommended that the two and a half (2.5”) inches above the bend in enclosures.
  • Page 8: Mantel Leg Clearances

    / Kingsman Vent Systems Top of Horizontal Pipe inches/38 mm / Kingsman Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe...
  • Page 9: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
  • Page 10: General Glass Information

    REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS condensation, which is normal, forms on the inside of the glass and Model Series ZDV3624 can use either tempered glass or Robax causes dust, lint etc. to cling to the glass surface. Also, initial paint ceramic or coated Neaoceram glass.
  • Page 16 Instructions for installing Log Set C-60 for Models ZDV3632, ZDV4232, and ZDV4732 STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) LOG 1 LOG 5 Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
  • Page 17: Fan Kit Installation

    Fan Kit Installation for Fan Assembly Z36FK Fan Mounting Instructions Electrical Services 1. Install Thermodisc provided with Fan kit. Screws and washer spac- All optional fan kits are equipped with a 120V, 60Hz blower. ers are Factory installed in bottom of firebox. Washer spacers are to Note: All electric connections are to be made in accordance with CSA be placed in between firebox and thermodisc.
  • Page 18: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Lighting Instructions Pilot Burner Adjustment 1. Open access grill on bottom. 1. Remove pilot adjustment cap. 2. Push in gas control knob slightly and turn clockwise to “OFF”. 2. Adjust pilot screw to provide NOTE: Knob cannot be turned from “PILOT”...
  • Page 19: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL ZDV3624 AND ZDV3628 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE 2. LOOSEN SCREW HOLDING BRICK CLIPS IN POSITION , MOVE CLIPS UP OUT OF THE WAY AND PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE WALL OF FIREBOX.
  • Page 20: Vent Termination

    The gas fireplace is approved to be vented either through the side wall or vertically through the roof. E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman flex vent system and also F - Clearance under veranda, porch, deck or balcony 12 inches (30cm) approved for use with Simpson Duravent Direct Vent System (model minimum.
  • Page 21: Venting Routes And Components

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.
  • Page 22: General Vent Installation Information

    This gas appliance is approved to be vented either through the side wall or vertically FRAMING DIMENSION through the roof. Only Kingsman venting kits and components specifically approved and labelled for this stove may be used. This appliance is also approved for...
  • Page 23: Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your roof 1. An Attic Insulation Shield must be installed where the vent passes from a pitch using a level and two rulers, or by using a roof pitch card. lower living space into an attic space where the chimney is not enclosed.
  • Page 24: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 25 GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 26: Valve System Parts

    #CONTROL VARIABLE SPEED KBWC-13BV 1000-306 THERMALCORD - ADHESIVE BACK FOR Note: Venting Terminals shall DOOR FRAME 5 FT MAXIMUM not be recessed into wall or 1000-305 CERAMIC GLASS - FOR ALL ZDV3600 siding. 3600-311 TEMPERED GLASS - FOR ZDV3624 MODEL...
  • Page 27 Child Safety Screen - 36” DV Fireplaces Z36BWPB Bay Window (as above) with Polish Brass Louvres Conversion Kit (Sit Valve Only) 3624-CKLP LP Conversion Kit for ZDV3624 3624-CKNG NG Conversion Kit for ZDV3624 3628-CKLP LP Conversion Kit for ZDV3628 3628-CKNG...
  • Page 28: Trouble Shooting The Gas Control System

    Kingsman Fireplace Venting Catalog Number Description ZDVHSK Horizontal Vent Starter Kit - 3 FT Length ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) Horizontal Vent Termination, Wall Thimble, ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) 36” Flex Pipe, Mill Pac, screws/washers, springs.
  • Page 29: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

Zdv3628Zdv3632Zdv3624b

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