Kingsman ZV3600N Installation Instructions Manual

Kingsman ZV3600N Installation Instructions Manual

Hide thumbs Also See for ZV3600N:

Advertisement

These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada
February 21, 2013
Installation Instructions
Installation Instructions
Model Numbers: ZV3600N, ZV3600NE, ZV3600LP, ZV3600LPE,
Model Numbers: ZV3600N, ZV3600NE, ZV3600LP, ZV3600LPE,
ZV4200N, ZV4200NE, ZV4200LP, ZV4200LPE are
ZV4200N, ZV4200NE, ZV4200LP, ZV4200LPE are
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
ZERO CLEARANCE VENTED GAS FIREPLACE
ZERO CLEARANCE VENTED GAS FIREPLACE
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
FOR YOUR SAFETY
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Part # 36ZV-MAN

Advertisement

Table of Contents
loading

Summary of Contents for Kingsman ZV3600N

  • Page 1 Installation Instructions Installation Instructions Model Numbers: ZV3600N, ZV3600NE, ZV3600LP, ZV3600LPE, Model Numbers: ZV3600N, ZV3600NE, ZV3600LP, ZV3600LPE, ZV4200N, ZV4200NE, ZV4200LP, ZV4200LPE are ZV4200N, ZV4200NE, ZV4200LP, ZV4200LPE are Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91 Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91...
  • Page 2: Pre-Installation Questions And Answers

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.
  • Page 3: Table Of Contents

    Table of Contents Pre-installation Questions and Answers…………………………………....Operating Instructions………………………………………………………..... Table of Contents……………………………………………………………..... 3 Warnings, Installations, and Operations…………………………………....Installation Requirements for the Commonwealth of Massachusetts…..... Installation and Operation & Maintenance............6 Locating your Appliance..................Framing for your Gas Fireplace................Clearance to Combustibles / Mantels..............Fan Installation....................
  • Page 4: Warnings, Installations And Operations

    Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...
  • Page 5: Installation Requirements For The Commonwealth Of Massachusetts

    Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they • provide a primary heat source. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. •...
  • Page 6: Installation And Operation & Maintenance

    Installation and Operation & Maintenance frequent cleaning may be required due to excessive lint Installation Regulations from carpeting, bedding material, etcetera. It is imperative This gas appliance must be installed by a qualified installer in that control compartments, burners and circulating air accordance with local building codes, or in the absence of local passageways of the appliance be kept clean.
  • Page 7: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Top Vent A - Flat on a wall D - As a room divider When you install your fireplace as in position ‘B’, ‘D’ or ‘E’, a minimum B - Across the corner E - Flat on wall corner of 6 inches (153mm) clearance must be maintained from the perpen- C - As an island...
  • Page 8 Framing for your Gas Fireplace (cont.) FRAMING FOR ZV3600 4” B-Vent FRAMING FOR ZV4200 4” B-Vent...
  • Page 9: Clearance To Combustibles / Mantels

    Hearth A hearth is not mandatory but is recommended for aesthetic pur- poses. We recommend a non-combustible hearth projecting out 12” (305mm) or more in front of the fireplace. Clearance to Combustibles Back (from Standoffs) 0 inches/0 mm Side (from standoffs) 0 inches/0 mm Floor 0 inches/0 mm...
  • Page 10: Fan Installation

    Installation of optional Fan Kit Electrical Services WARNING: Electrical Grounding Instructions. All optional fan kits are equipped with a 120V, 60 Hz This appliance is equipped with a three-pronged blower. (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
  • Page 11: Installing Brick Panels

    Installing Brick Panels 1. Place rear brick panel up against the back of the firebox. 2. Loosen screw holding brick clip in position, swing clip up out of the way and place side brick up to rear brick and flush against side wall of firebox. Position clip over brick and tighten screw. 3.
  • Page 12: General Glass Information

    General Glass Information Glass Cleaning Glass Replacement REPLACEMENT GLASS FOR BOTH VENTED UNITS It will be necessary to clean the glass periodically. During start- up, condensation, which is normal, forms on the inside of the Model Series ZV3600 or ZV4200 can use either tempered glass glass and causes dust, lint etc.
  • Page 13: Log Assembly For Models Zv3600 And Zv4200

    Log Assembly for Models ZV3600 and ZV4200 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 7.Place right and left logs across front and back log. Bark Log Assembly (LOGC42) should be to the outside, and right log has a knot.
  • Page 21: Gas Line Installation

    Note: The gas line connection may be made of 1/2” rigid pipe or an valve must be used on a gas appliance. This T-handle gas Approved Kingsman Flex Connector, such as FP15GC. Since some approved flex connector. Since some municipalities have additional local...
  • Page 22: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING  This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour’s phone.
  • Page 23: Burner System Maintenance

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.
  • Page 24 Conversion Kit Instructions – PART A Caution The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction.
  • Page 25: Gas Conversion For Top Convertible Pilot (Series 019065X) - Part B

    Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 26: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...
  • Page 27: Spill Safety Switch

    *In the U.S.A. Thermostats are not permitted for Vented Gas Fireplaces (ANSI Z21.50b-2009 -Decorative). 820.639 and 820.640 True Millivolt Systems. This System does not have a thermocouple. For Units with serial numbers greater than 36350.
  • Page 28: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 29: Remote Control Operation

    -Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart thermostatic control of the appliance. Transmitter Remote Receiver Transmitter Room Thermostat ( Transmitter Operation) The Transmitter is powered by 3 AAA type batteries. A Mode The Remote Control can operate as a room thermostat.
  • Page 30: Ipi Electronic Ignition Parts List - Standard System

    IPI Electronic Ignition Parts List – Standard System Item No. Part No. Description 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP 1002-P047si Pilot Assembly-LP 1002-P033si Pilot Assembly-NG 1002-P017si (*1002-P119si) Spark Electrode (with wire) 1002-P903si (*1002-P910si) Electrode Flame Sensor 1002-P302si IPI Ignition Board 1002-P850si...
  • Page 31: Ipi Configuration #1: Basic

    Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 32: Ipi Configuration #2: Remote On / Off

    Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 33: Egtm / Gtm System -No Batteries

    EGTM / GTM System -No Batteries -Wiring Harness P/N 1002-P906si required. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries.
  • Page 34: Configuration #3: Remote On/Off, Variable Hi/Lo, And Fan

    Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation.
  • Page 35: Electronic Ignition Lighting Instructions

    Electronic Ignition Lighting Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. FOR YOUR SAFETY READ BEFORE LIGHTING: A.
  • Page 36: Vent Instructions

    Vent Instructions When installing with “B” Vent liquid fuel gas chimney install as per NOTE: A chimney venting this fireplace shall not vent any “B” Vent Manufacturer Installation specifications. Offset vertical or other appliance. vertical installations may be installed. This appliance may be vented into various types of applications: “A”...
  • Page 37: Parts Lists

    Conversion Kit (SIT Valve only) 3600ZV-CKLP LP Conversion Kit for ZV3600LP 4200ZV-CKLP LP Conversion Kit for ZV4200LP 3600ZV-CKNG NG Conversion Kit for ZV3600N 4200ZV-CKNG NG Conversion Kit for ZV4200N 3600ZV-CKLPI LP Conversion Kit for ZV3600LPE 4200ZV-CKLPI LP Conversion Kit for ZV4200LPE...
  • Page 38: Parts Lists

    Parts List – Common Parts – 3600ZV & 4200ZV PART NO. DESCRIPTION PART NO. DESCRIPTION Valve System Parts - SIT NOVA Accessories (If Serial Number is LESS than 36184) Z1MT Thermostat Millivolt Wall Mount 1000-P136WR Thermopile GOAI-524 Z80PT Thermostat Programmable Digital Millivolt 1001-P035SI Electrode Sparker 915.035 SIT Wall Mount (1F80-40)
  • Page 39: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. WARNING: NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 40: Glass Safety- All Units

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. Optional safety screens are available for most appliances. Check with your dealer to find out if one is available for your unit, or if an aftermarket free standing safety screen is available.
  • Page 41: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

Table of Contents