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Kingsman ZDV3620 Installation Instructions Manual

Zero clearance direct vent
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Installation Instructions

The ZDV3620 may be installed in an aftermarket permanently located, manufactured (mobile home),
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified kit is used.
ANSI Z21.88b-2003, CSA-2.33b-2003, CSA 2.17-M91, CSA P.4.1-02
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal
injury or losses of life. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Listed Certified for USA. and Canada
where not prohibited by local codes.
Model Number ZDV3620
Stock #'s: ZDV3620N and ZDV3620LP are Certified to:
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
"Zero Clearance"

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada August 27, 2008 Part # 3620-MAN

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Summary of Contents for Kingsman ZDV3620

  • Page 1: Installation Instructions

    Installation Instructions Listed Certified for USA. and Canada The ZDV3620 may be installed in an aftermarket permanently located, manufactured (mobile home), where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate.
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.

  • Page 3: Table Of Contents

    Kingsman Fireplace accessories ......18 Kingsman Fireplace options ....... . .19 Trouble shooting the gas control system .

  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

  • Page 5: Installation And Operation

    Installation and Operation & Maintenance Installation Regulations 4. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be This gas appliance must be installed by a qualified installer in replaced prior to operating this appliance. accordance with local building codes, or in the absence of local 5.

  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.

  • Page 7: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Top Vent Island installation with a top vent is possible as long as the horizontal por- A - Flat on a wall D - As a room divider tion of the vent system does not exceed 20 feet (6.1m). When you install B - Across the corner E - Flat on wall corner your fireplace as in position ‘B’, ‘D’...

  • Page 8: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. 1. Cold climate installation recommendation: When installing this fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum of against non insulated exterior wall or chase, it is recom mended that the four (2 ”) inches above the bend in enclosures.

  • Page 9: Mantels And Clearances

    Top of Horizontal Pipe inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe inch/32mm / Simpson/AmeriVent/Selkirk Systems (NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance.

  • Page 10: Gas Line Installation

    It will be necessary to clean the glass periodically. During start-up, con- densation, which is normal, forms on the inside of the glass and causes Model Series ZDV3620 can use either tempered glass or Robax dust, lint etc. to cling to the glass surface. Also, initial paint curing can ceramic or coated Neaoceram glass.

  • Page 11: Log Assembly

    Log Assembly Log Assembly 5. Place right and left logs across front and back log in the slots 1. Remove glass door by removing two (2) screws behind upper provided. grills or unfasten latches and lifting door off bottom door retainer channel.

  • Page 12: Fan Kit Installation

    Fan Kit Installation Automatic On/Off Thermostat Controlled Electrical Services Fan Kit (Part # Z36FK) All optional fan kits are equipped with a 120V, 60Hz blower. 1. Open the lower front access cover. Note: All electric connections are to be made in accordance with CSA 2.

  • Page 13: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.

  • Page 14: Vent Termination

    E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman flex vent system and also approved for use with Simpson Duravent Direct Vent System (model F - Clearance under veranda, porch, deck or balcony 12 inches...

  • Page 15: Venting Graph

    Venting Routes And Components How To Use The Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.

  • Page 16: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

  • Page 17: Venting Vertical

    Venting Straight Up Through Roof Roof Flashing 1. An Attic Insulation Shield must be installed where the vent passes from a Ensure that you have the proper roof flashing by checking your roof lower living space into an attic space where the chimney is not enclosed. It pitch using a level and two rulers, or by using a roof pitch card.

  • Page 18: Repair Parts List

    FIREPLACE REQUIREMENTS Parts List Log Set (Required for each set) LOGC65 Log Set - 4 pce. Cast Oak (ZDV3620, ZV6500 Series) PART NO. DESCRIPTION Replacement Burner Assembly Grill kit (Required for each unit) 3620-BNGSI BURNER ASSEMBLY - NATURAL GAS C/W...

  • Page 19: Kingsman Fireplace Options

    Kingsman Fireplace Venting Catalog Number Description ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac, 12 screws/washers. ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent Termination, Wall Thimble, 60”...

  • Page 20: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.

  • Page 21: Kingsman Industries Gas Fireplace - Limited Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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