Kingsman ZDV6000 Installation Instructions Manual

Direct vent gas fireplace
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Installation Instructions

ZDV6000N, ZDV6000LP, MQRB3328N, MQRB3328LP certified to:
Acceptable for installation in Manufactured Housing (Mobile Homes) except as original equipment.
ZDV3320N, ZDV3320LP, MQRB3328NT, MQRB3328LPT are certified to:
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
For Propane Horizontal installations the venting must be a minimum of one foot vertical
off the flue before going horizontal.
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal
injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Models ZDV6000, ZDV3320,
MQRB3328 MQRB3328T
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Listed Certified for USA. and Canada
ANZI Z21.88b-2008, CSA2.33b-2008, CGA 2.17-M91.
ANSI Z21.50a-2008/CSA 2.22a-2008, CGA 2.17-M91.
"Zero Clearance"

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada July 7, 2009 Part # 33DV-MAN

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Summary of Contents for Kingsman ZDV6000

  • Page 1: Installation Instructions

    Installation Instructions Models ZDV6000, ZDV3320, MQRB3328 MQRB3328T INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Listed Certified for USA. and Canada ZDV6000N, ZDV6000LP, MQRB3328N, MQRB3328LP certified to: ANZI Z21.88b-2008, CSA2.33b-2008, CGA 2.17-M91. Acceptable for installation in Manufactured Housing (Mobile Homes) except as original equipment.
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 3: Table Of Contents

    LOGC6 for ZDV6000 ........25...
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations a qualified service person. A professional service person should be called to inspect this appliance annually. Make it a practice This gas appliance must be installed by a qualified installer in accor- to have all your gas appliances checked annually. dance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or 6.
  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
  • Page 7: Locating Your Appliance

    20 feet (6.1m). When you install your fireplace as in position ‘B’, ‘D’ or ‘E’, a minimum of 6 inches (153mm) clearance must be maintained from the perpendicular wall and the front of the appliance. Fireplace Dimensions ZDV3320, Fireplace Dimensions ZDV3320, ZDV6000 & MQRB3328 with ZDV6000 & MQRB3328 with Clean View Kit Louvers...
  • Page 8: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace ZDV3320, ZDV6000 & MQRB3328 with ZDV3320, ZDV6000 & MQRB3328 with Louvers Clean View Kit Note when using SIMPSON DURAVENT ADAPTER (ZDVDFA) the fireplace clearances from the back standoff is one inch, thus increasing the framing depth to 15”.
  • Page 9 Framing for your Gas Fireplace Framing Specifications For Propane Horizontal 1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is Installations the venting recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall should be installed over must be a minimum of one insulation to prevent contact of insulation and unit.
  • Page 10 Z33CVCK - Framing and Facing Requirements ZDV3320, ZDV6000 & MQRB3328 With Z33CVCK (CLEAN VIEW CIRCULATING KIT) Z33CVCK - with Wall Surround...
  • Page 11: Installing The Clean View Kit(Cvck)

    HOW TO INSTALL CLEAN VIEW KIT (CVCK) For ZDV3318/ZDV3622/ZDV6000/ZDV3320/MQRB3328/MQZDV3318/MQZDV3622...
  • Page 12: Mantel & Surround Clearances

    CLEARANCES - ZDV3320/6000/MQRB3328 - Mantels & Surrounds...
  • Page 13: Clearance To Combustibles

    1 1/2 inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems...
  • Page 14: Mq33Sw Wall Mount Surround Dimensions And Installation

    MQ33SW Wall Mount Surround Dimensions MQ33SWF 35-5/16” 45-13/16” 28-3/8” 17-13/16” 8-3/4” 8-3/4” 8-3/4” 1” 1-3/16” Installation of MQ33SW Wall Mount Surround Installation of MQSW Wall Mount Surround 1. Set Surround Lip on CVCK Ledge and ensure that it is securely in place. 2.
  • Page 15: Fan Kit Installation

    Fan Kit Installation Fan installation Instructions for ZDV6000/3320/3318/3318MQ Wire Junction Box and wall mounted variable speed control to with or without CVCK (Clean View Circulating Kit). 120v. Install a duplex outlet to junction box and plug fan into outlet. Note: Install Fan Kit Before Installing optional CVCK (Clean Turn the wall switch on (clockwise).
  • Page 16: Installing Brick And Porcelain Panel

    Installing Brick Panel for Model ZDV3320/6000 Installing Porcelain Panel for Model ZDV3320/6000...
  • Page 17: Installing Mqrb3328 Liner Panels

    Installing MQRB3328 Liner Panels...
  • Page 18: Gas Line Installation

    Only Robax ceramic or coated Neaoceram glass may be used for Model causes dust, lint etc. to cling to the glass surface. Also, initial paint ZDV6000 & MQRB3328. Either tempered or ceramic glass may be curing can deposit a slight film on the glass. It is therefore recommended used for Model ZDV3320 &...
  • Page 19: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 20: Gas Conversion - Zdv3320/Zdv6000/Mqrb3328

    Gas Conversion - ZDV3320/ZDV6000 WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’ s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruc- instruction s and all applicable codes and requirements of the authority having jurisdiction.
  • Page 21: Conversion Kit Instructions

    Section B - Installation Instructions Gas Conversion Kit for Top Convertible Pilot - Series 091065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 22: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 23: Field Conversion For Zdv6000-Vfi25-Vfi30

    Step 1: Remove existing grate bar by bending bar slightly forward and drill out rivets. Step 2: Seal rivet holes with two supplied screws. (ZDV6000 ONLY) Step 3: Center legs of Grate Bar on either side of burner support and fasten with supplied self drilling Screws.
  • Page 24: Logc5 Or Logf5 For Zdv6000

    LOGC5 or LOGF5 Setup for Model ZDV6000 C5 or F5 Parts Burner Step 1: Break ember wool into thumbnail Step 2: Place Log #1 on burner as shown size pieces. Place glowing embers evenly and pull forward to the grate bars. Place on to the front burner tube as shown.
  • Page 25: Logc6 For Zdv6000

    LOGC6 Setup for Model ZDV6000 Log C6 Parts List Burner Step 1: Place Log #1 on rear log holder, Step 2: Place Log #3 onto the left notch center it, and push back. Place Log #2 of Log #1 and against the left grate bar as against the left burner mount and back shown.
  • Page 26: Mqrock1/Mqrsp6 For Zdv6000

    MQROCK1/MQRSP6 Setup for Model ZDV6000 Parts List Step 2: Replace/reinstall the 2 screws from the Step 1: Remove the 2 grate bar screws and remove the grate bar. grate bar. Lava Rocks, Glass or Silicon Sand Step 3: Slide the rock platform around the...
  • Page 27 MQROCK1/MQRSP6 Setup for Model ZDV6000 (Cont.) STEP 5: Place rocks #3 into position as shown. STEP 6: Place rocks #6 into position as shown. STEP 7: Place remaining rocks number 4 and 6 Finished Rock Setup into position as shown.
  • Page 28: Logc42/Logc43 For Zdv3320

    LOGC42/LOGC43 Placement Guidelines for Model ZDV3320 Ember Opening Plate FIGURE A - Log set Ember kit and crushed rock. FIGURE B - Rear log holder STEP 1: Units are equipped with screws or latches. To remove glass door, either remove screws or unfasten latches and lift door off bottom door retainer.
  • Page 29: Logc44 For Zdv3320

    LOGC42/LOGC43 Placement Guidelines for Model ZDV3320 (continued) STEP 8: Place left crossover log across front and back logs Step 10: Purge lines and test pilot operation. using the log placement pin as a guide. Step 11: Replace glass door. STEP 9 Place decorative moon rock on bottom of fireplace to simulate ash.
  • Page 30 LOGC44 Placement Guidelines for Model ZDV3320 (continued) STEP 3: Locate flat surface on Log (3) and place directly STEP 4: Remove Ember material from plastic bag, tear off dime and nickel sized pieces and place directly onto front onto right Ember plate, push log fully to the left until it burner tube and crossover tube.
  • Page 31: Mqrock1/Mqrsp3 For Zdv3320

    MQROCK1/MQRSP3 Setup for ZDV3320 Parts List Step 1: Remove the 2 grate bar screws and Step 2: Replace/reinstall the 2 screws from the remove the grate bar. grate bar. Glass or Silicon Sand Lava Rock Shown Step 3: Using the rock platform mount holes, Step 4: Fill around the rock platform with lava attach the rock platform to the burner pan as rock.
  • Page 32 MQROCK1/MQRSP3 Setup for ZDV3320 (Cont.) Step 5: Place rocks #1 onto the burner as Step 6: Place rocks #3 into position as shown. shown. Do not place rocks directly onto the Do not place rocks directly onto the burner burner tubes. tubes.
  • Page 33: Accessories For Mqrb3328/3632/4236

    Accessories for MQRB3328, MQRB3632, MQRB4236 The following options are available for the MQRB Series. Each option may be used independently or in combi- nation with any other. #1: Bag of Silica Sand - Supplied with unit #2 MQRBD1 Rock and Log Kit - 4 Rocks and 4 Drift Wood Logs #3 MQ Ember Kit - 2 Bags of Glowing Embers Option #1 -Sand-The MQRB Ribbon Burners are supplied...
  • Page 34: Vent Termination

    18 inches (46cm) minimum. or vertically through the roof. E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman Flex(Z-Flex) vent system F - Clearance under veranda, porch, deck or balcony 12 inches (30cm) and also approved for use with Simpson Duravent Direct Vent System minimum.
  • Page 35: Vent Termination

    Venting Routes And Components How To Use The Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.
  • Page 36: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 37: Installation Of Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your roof 1. An Attic Insulation Shield must be installed where the vent passes from a pitch using a level and two rulers, or by using a roof pitch card. lower living space into an attic space where the chimney is not enclosed.
  • Page 38: Parts List

    Arch Door Frame - Double Door Arch Black (355) LOGC44 Log Set - 8 pce. - Burnt Oak (ZDV3320) Z6ADBL Arch Door Frame - Black LOGF5 Log Set -4 pce. Fibre Split Oak (ZDV6000) Z6ADAB Arch Door Frame - Antique Brass Z33ADCR Arch Door Frame - Chrome LOGC5 Log Set -4 pce.
  • Page 39: Kingsman Fireplace Venting

    THERMALCORD - ADHESIVE BACK FOR 6000-BNGSI Burner Assembly - (NG) c/w Valve System DOOR FRAME 6000-BLPSI Burner Assembly (LP) - c/w Valve System 6000-150 CERAMIC GLASS - ZDV6000/3320/MQRB3328 3328-RBNGSI Burner Assembly (NG) c/w Valve System (25,000 BTU) 6000-151 TEMPERED GLASS - ZDV3320/MQRB3328T 3328-RBLPSI...
  • Page 40: Kingsman Industries Gas Fireplace - Limited Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

Zdv3320Mqrb3328Mqrb3328t

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