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Installation Instructions
This appliance may be installed in an aftermarket permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified kit is used.
Stock #'s: ZDV5245N, ZDV5245LP are Certified to: ANSI Z21.50b-1998/CGA 2.22b-M98, CSA P.4.1-02
Direct Vent Gas Fireplace
f i r e - p a r t s . c o m
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal
injury or loss of life. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Listed Certified for USA. and Canada
Model Number ZDV5245
"Zero Clearance"
FOR YOUR SAFETY
vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada January 6, 2009 Part # 5200-MAN
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Table of Contents
Related Manuals for Kingsman ZDV5245
Summary of Contents for Kingsman ZDV5245
- Page 1 This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Model Number ZDV5245 Stock #’s: ZDV5245N, ZDV5245LP are Certified to: ANSI Z21.50b-1998/CGA 2.22b-M98, CSA P.4.1-02 “Zero Clearance”...
- Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
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Page 3: Table Of Contents
Kingsman Fireplace accessories ....... .21 Kingsman Fireplace options ........22 Trouble shooting the gas control system . -
Page 4: Installation And Operation
Installation and Operation & Maintenance Installation Regulations 4. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be This gas appliance must be installed by a qualified installer in replaced prior to operating this appliance. accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code 5. -
Page 5: Installation Requirements For The Commonwealth Of Massachusetts
Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below. -
Page 6: Locating Your Appliance
Locating your Appliance (above or below grade) Installing with Sloping Top Vent f i r e - p a r t s . c o m Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1m). -
Page 7: Framing Your Gas Fireplace
Framing for your Gas Fireplace 3. Drywall or other material can extend flush with the appliance on the Framing Specifications bottom, sides and top of fireplace. 1. Cold climate installation recommendation: When installing this fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum of against non insulated exterior wall or chase, it is recom mended that the three (3”) inches above the bend in enclosures. -
Page 8: Mantels And Clearances
3 inches/76 mm / Kingsman Vent Systems Top of Horizontal Pipe inches/38 mm / Kingsman Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems (NOTE -Floor) if installing the appliance directly on carpeting or other combustible materials other than wood flooring, the appliance shall be installed on a metal or wood panel, the full width and depth of the appliance. -
Page 9: Gas Line Installation
It will be necessary to clean the glass periodically. During start-up, con- densation, which is normal, forms on the inside of the glass and causes Model Series ZDV5245 can use either tempered glass or Robax dust, lint etc. to cling to the glass surface. Also, initial paint curing can ceramic or coated Neaoceram glass. -
Page 10: Log Assembly And Fan Kit
CROSSOVER LOG ➃ ➁ REAR MAIN LOG CROSSOVER LOG RETAINER PINS FRONT MAIN LOG ➀ Kingsman Replacement Log Listing THIS TAB WILL REST ON FRONT LOG TAB LOCATED ON REAR OF FRONT MAIN LOG Reference Part 4 PIECE LOG SET... -
Page 11: Log Placement And Installation
STEP 4 Position log #4 onto rear log holder and pull up to logs 1 and 2. STEP 2 Locate hole on underside of log and place log over burner and Locator Pin and lower into position. ➃ ➁ ➀ ➂ Kingsman Replacement Log Listing Reference Part Number Number Description 18F-C... - Page 12 LOGF30 LOG INSTALLATION 1) Align front hole of log support plate with original log locator pin. 2) Slide log support over pin & using two 6-32 x 5/16 screws, mount plate to burner grate. LOG LOCATOR TAB NOTE: Make sure log support is tight against side of burner grate before fastening.
- Page 13 STEP #5 & 6. Line up holes on crossover logs with locator of log with Tab on support bracket and lower into position. pins on rear log #4 and lower into position. ➅ ➄ ➁ Kingsman Replacement Log Listing Reference Part Number Number Description...
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Page 14: Fan Kit Installation
Fan Kit Installation Automatic On/Off Thermostat Controlled 5. Close lower access cover. Fan Kit (Part # Z36FK) 6. Turn the wall switch on (clockwise). Turn the fireplace on. Once the 1. Open the lower front access cover. sensor unit reaches operating temperature in approximately 10 to 15 minutes the fan will turn on. -
Page 15: Millivolt System, Lighting, & Burner Control
Millivolt System, Lighting, & Burner Control f i r e - p a r t s . c o m Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. -
Page 16: Brick Installation
Brick Installation Installing Brick Panels 1. Remove the two air deflector brackets before installing rear brick and disregard. 2. Place rear brick panel up against the rear of the firebox. 3. Loosen screw holding brick clip in position, move clip up out of the way and place side brick up to rear brick and flush against side wall of firebox. -
Page 17: Vent Termination
3” (minimum). This appliance is approved with Kingsman flex vent system. H - Clearance to each side of center line extended above meter/regulator assembly 3 feet (91cm) within a height 15 feet ONLY VENTING COMPONENTS SPECIFICALLY APPROVED (4.5m) above the meter/regulator assembly. -
Page 18: Venting Graph
Venting Routes And Components How To Use The Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required. -
Page 19: General Vent Installation Information
General Vent Installation Information This gas appliance is approved to be vented either through the FRAMING DIMENSION side wall or vertically through the roof. Only Kingsman venting Combustible Wall kits and components specifically approved and LABELED for this stove may be used. -
Page 20: Venting Vertical
Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your roof 1. An Attic Insulation Shield must be installed where the vent passes from a pitch using a level and two rulers, or by using a roof pitch card. lower living space into an attic space where the chimney is not enclosed. -
Page 21: Repair Parts List
Parts List PART NO. DESCRIPTION FIREPLACE REQUIREMENTS: Replacement Burner Assembly Grills 5245-BNGSI BURNER ASSEMBLY - C/W VALVE SYSTEM FOR Z52GBA Grill Kit - Classic Builder Antique Brass MODEL ZDV5245N NATURAL GAS Z52GBC Grill Kit - Classic Builder Chrome 5245-BLPSI BURNER ASSEMBLY -C/W VALVE SYSTEM FOR Z52GBP Grill Kit - Classic Builder Polish Brass MODEL ZDV5245LP LIQUID PROPANE... -
Page 22: Kingsman Fireplace Options
Kingsman Fireplace Venting Catalog Number Description Z52HSK Horizontal Vent Starter Kit - 3 FT Length, 5/7” Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac. Z52FK5 * Flex Kit (5” Stainless & 7” Aluminum - Dia) 5’expanded Z52FK8 * Flex Kit (5” Stainless & 7” Aluminum - Dia) 8’expanded Z52FK20 * Flex Kit (5”... -
Page 23: Trouble Shooting The Gas Control System
Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light. -
Page 24: Kingsman Industries Gas Fireplace - Limited Warranty
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
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