Kingsman “Zero Clearance” ZDV1001 Installation Instructions Manual

Zero clearance direct vent gas fireplace

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Installation Instructions

Certified to: ANSI Z21.44a-1992, Can1-2.19-M81, CGA I.R.#41, CGA I.R.#55, CAN/CGA 2.17-1991
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Warning: Improper installation, alteration, service or maintenance can cause property damage, personal
injury or losses of life. Refer to this manual. Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
Listed Certified for USA. and Canada
Model Number ZDV1001
Stock #'s: ZDV 360, 960, 1160, 1560, 1960, 2560
"Zero Clearance"

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
KINGSMAN INDUSTRIES
A Division of R-Co. Inc.
3 Winfield Way
Winnipeg, Manitoba, Canada R2R 1V8
Phone (204)-632-1962
Printed in Canada 05/96 Part # 1000-P920CP Revision 2

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Summary of Contents for Kingsman “Zero Clearance” ZDV1001

  • Page 1: Installation Instructions

    Do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. If you can not reach your gas supplier, call the fire department. KINGSMAN INDUSTRIES A Division of R-Co. Inc. 3 Winfield Way Winnipeg, Manitoba, Canada R2R 1V8...
  • Page 2: Table Of Contents

    Kingsman Fireplace accessories ..... .14 Kingsman Fireplace options ......14 Kingsman Fireplace venting .
  • Page 3: Installation And Operation

    Installation and Operation Installation Regulations This gas appliance must be installed by a qualified installer in accor- dance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
  • Page 4: Locating Your Appliance

    Locating your Appliance (above or below grade) (above grade) Installing with Top Vent Option Installing with Back Vent Option Island installation with a top vent is possible as long as the horizontal por- tion of the vent system does not exceed 10 feet (305cm). When you install A - Flat on a wall D - As a room divider your fireplace as in position ‘B’, ‘D’...
  • Page 5: Gas Line Installation

    Mantles Depending on the width of the fireplace mantle, it may be installed higher of lower from the top of the fireplace opening. See drawing and chart below for proper installation height of your combustible mantel- piece. Non-combustible mantles may be installed at any height above the fireplace opening.
  • Page 6: Operating And Maintenance Instructions

    Operating and Maintenance Instructions This gas appliance should be installed by a qualified installer in accor- Do not alter gas orifice. dance with local building codes and with current CAN/CGA - B149 (.1 Periodically remove the logs from the grate assembly and vacuum any or .2) installation codes for Gas Burning Appliances and Equipment.
  • Page 7: Log Assembly And Fan Kit

    Log Assembly & Fan Kit Log Assembly 1. Remove glass door by removing two (2) screws behind upper grills and lifting door off bottom door retainer. 2. Remove logs from carton (4) and inspect. 3. Rear log should be installed onto rear log holder attached to back of firebox above and to the rear of the burner pan.
  • Page 8: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Lighting Instructions Pilot Burner Adjustment 1. Open access grill on bottom. 1. Remove pilot adjust- 2. Push in gas control knob slightly and turn clockwise to “OFF”. ment cap. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is 2.
  • Page 9: Vent Termination

    Vent Termination NOTE: Clearances are to the terminal center line. Add 6 inches to Vent Terminal clearances not indicated as measured from center line. Air Supply NOTE: Local Codes or Regulations may require different clear- Area Where Terminal Not Permitted. ances.
  • Page 10: Venting Graph

    Venting Routes And Components How To Use The Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.
  • Page 11: General Vent Installation Information

    General Vent Installation Information Flex Pipe Venting FRAMING DIMENSION Combustible Wall Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. Cut a 11” hole through exterior wall and frame as shown below. to 8ft.
  • Page 12: Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing 1. An Attic Insulation Shield must be installed where the vent passes Ensure that you have the proper roof flashing by checking your roof from a lower living space into an attic space where the chimney is pitch using a level and two rulers, or by using a roof pitch card.
  • Page 13: Installation Of Back Vents

    Corner Installation Installation of Back Vents Location NOTE: When the fireplace General Back Vent Installation and Specification is installed cross corner it is FIG. 1 Straight Back max vent length 36” Vent Kit # ZDVHSK necessary to bend. Use Kit 45˚...
  • Page 14: Kingsman Fireplace Part Numbers

    2000 - 080 Sensor for Auto On/Off Fan Kit ZIGPB Grills - Polish Brass ZIGAL Grills - Almond ZIGBG Grills - Burgundy Kingsman Fireplace Part Numbers ZIGGR Grills - Green and Specifications Options Surround Kits ZISAB Surround - Antique Brass Product...
  • Page 15: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 16: Kingsman Industries Gas Fireplace - Limited Warranty

    Limited Lifetime Warranty The heat exchanger, combustion chamber and burner of every Kingsman product are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

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