Kingsman Zero Clearance ZDV4228N Installation Instructions Manual

Direct vent gas fireplace

Advertisement

Installation Instructions

Models ZDV4228N, ZDV4228LP, ZDV4232N and ZDV4232LP
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Stock #'s: ZDV4224N, ZDV4224LP are Certified to: ANSI 21.50a-2000 CSA 2.22a-2000,
Stock #'s ZDV4228N, ZDV4228LP, ZDV4232N and ZDV4232LP are Certified to:
Direct Vent Gas Fireplace
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
KINGSMAN INDUSTRIES
Winnipeg, Manitoba, Canada R2R 2V3
Listed Certified for USA. and Canada
or mobile home, where not prohibited by local codes.
Model Numbers ZDV4224, ZDV4228, ZDV4232
CGA 2.17-M91, CSA P.4.1-02
ANSIZ21.88b-2003, CSA 2.33b-2003,
CGA 2.17-M91, CSA P.4.1-02
"Zero Clearance"

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
A Division of R-Co. Inc.
2340 Logan Avenue
Ph: (204) 632-1962
Printed in Canada 22/12/04 Part # 4200-MAN

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Zero Clearance ZDV4228N and is the answer not in the manual?

Questions and answers

Summary of Contents for Kingsman Zero Clearance ZDV4228N

  • Page 1: Installation Instructions

    Do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. If you can not reach your gas supplier, call the fire department. KINGSMAN INDUSTRIES A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3...
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 3: Table Of Contents

    Kingsman Fireplace Accessories .....31 Kingsman Fireplace Options ......31 TroubleShooting the Gas Control System .
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instruc- tions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Operating And Maintenance Instructions

    Installation and Operation Installation Regulations 5. Installation and any repairs to this appliance should be done by a qualified service person. A professional service person should This gas appliance must be installed by a qualified installer in accor- be called to inspect this appliance annually. Make it a practice dance with local building codes, or in the absence of local codes, with to have all your gas appliances checked annually.
  • Page 6: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Slope Top Vent Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1m). When you install your fireplace as in position ‘B’, ‘D’ or ‘E’, a minimum of 6 inches (153mm) clearance must be maintained from the perpendicular wall and the front of the appliance.
  • Page 7: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace 3. Drywall or other material can extend flush with the appliance on the Framing Specifications bottom, sides and top of fireplace. 1. Cold climate installation recommendation: When installing this fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum of against non insulated exterior wall or chase, it is recommended that the inches (64mm) above the bend in enclosures.
  • Page 8: Clearances To Combustibles

    / Kingsman Vent Systems Top of Horizontal Pipe inches/38 mm / Kingsman Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe...
  • Page 9: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local 3/8” UNION building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
  • Page 10: Log Assembly

    Log Placement Removal of Door The following is a list of models and appropriate log sets that can be Units are equipped with screws and/or latches. To remove glass door, used with each model. It is important that the appropriate log set is either remove screws or unfasten latches and lift door off bottom door retainer channel.
  • Page 16 Instructions for installing Log Set C-60 for Models ZDV3632, ZDV4232, and ZDV4732 STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) LOG 1 LOG 5 Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
  • Page 17: Fan Kit Installation

    Fan Kit Installation Automatic On/Off Thermostat Controlled 5. Close lower access cover. Fan Kit (Part # Z36FK) 6. Turn the wall switch on (clockwise). Turn the fireplace on. Once the sensor unit reaches operating temperature in approximately 10 to 15 1.
  • Page 18: Millivolt System, Lighting & Burner Control

    Millivolt System, Lighting & Burner Control Lighting Instructions Pilot Burner Adjustment 1. Open access grill on bottom. 1. Remove pilot adjustment cap. 2. Push in gas control knob slightly and turn clockwise to “OFF”. 2. Adjust pilot screw to provide NOTE: Knob cannot be turned from “PILOT”...
  • Page 19: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL ZDV4224 AND ZDV4228 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION, ROTATE CLIPS UP OUT OF THE WAY. PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE WALLOF FIREBOX.
  • Page 20: Vent Termination

    The gas fireplace is approved to be vented either through the side wall or vertically through the roof. E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman flex vent system and also F - Clearance under veranda, porch, deck or balcony 12 inches (30cm) approved for use with Simpson Duravent Direct Vent System (model minimum.
  • Page 21: Venting Routes And Components

    Venting Routes And Components How To Use The Horizontal Vent Table A gas appliance must not be connected to a chimney flue serving a 1. Determine the height of the system and the number of bends separate solid-fuel burning appliance. required.
  • Page 22: General Vent Installation Information

    This gas appliance is approved to be vented either through the side wall or vertically FRAMING DIMENSION through the roof. Only Kingsman venting kits and components specifically Combustible Wall approved and labelled for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system, Model DV-GS Series, and Ameri-Vent Cut a 11”...
  • Page 23: Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your roof 1. An Attic Insulation Shield must be installed where the vent passes from a pitch using a level and two rulers, or by using a roof pitch card. lower living space into an attic space where the chimney is not enclosed.
  • Page 24: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 25 GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 26: Parts List

    Parts List PART NO. DESCRIPTION Valve System Parts (If Serial Number is GREATER than above - New Top Convertible SIT SYSTEM Fireplace Part Numbers 1000-P136WR Thermopile GOAI-524 ZDV4224N FIREPLACE DECORATIVE RATED NG, 1001-P069SI Electrode Sparker 915.069 TC SIT TEMPERED GLASS, 24,000 BTU WITH GLOWING EMBER BED.
  • Page 27: Kingsman Fireplace Venting

    Fireplace Accessories Options: Kingsman Fireplace Venting Z42SAB Surround - Antique Brass (Coverage 36 5/8”H x 45 1/8” W) Catalog Z42SCR Surround -Chrome Number Description (Coverage 36 5/8”H x 45 1/8” W) ZDVHSK Horizontal Vent Starter Kit - 3 FT Length...
  • Page 28: Troubleshooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 29: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

Table of Contents