Kingsman ZDV3318 Series Installation Instructions Manual

Kingsman ZDV3318 Series Installation Instructions Manual

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Model
Numbers:
ZDV3318N, ZDV3318NE, ZDV3318NE2, ZDV3318LP, ZDV3318LPE, ZDV3318LPE2
Certified to:
ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters, CSA 2.17-2017

Installation Instructions

ZDV3318
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: (204) 632-1962
Printed in Canada July 17, 2019
Part# 3318-MAN17

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Summary of Contents for Kingsman ZDV3318 Series

  • Page 1: Installation Instructions

    Installation Instructions ZDV3318 Model Numbers: ZDV3318N, ZDV3318NE, ZDV3318NE2, ZDV3318LP, ZDV3318LPE, ZDV3318LPE2 Certified to: ANSI Z21.88-2017 • CSA 2.33-2017 Vented Gas Fireplace Heaters, CSA 2.17-2017 This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
  • Page 2: Table Of Contents

    Table of Contents Table of Contents..............................Pre-installation Questions and Answers / Operations and Maintenance Instructions..........Safety Screen Installation............................Warnings, Installations and Operations - Installation Regulations................Installation Requirements for the Commonwealth of Massachusetts / Carbon Monoxide (CO) Detector....Mobile Home/Manufactured Housing Installation....................Recommendations for Finishing of Clean View Linear Products................
  • Page 3 Z47ST24 / Z47ST36 Horizontal Snorkel Terminations................... Venting Straight Up Through Roof………………………………………………………………………………………... 50-51 Vertical Venting over 15 Feet..........................Glass Safety / Termination Cap Safety........................Approved for Power Vent PVH58 / PVH58FM......................Parts Lists PVH58 Parts List……………………………………………………………………………………………………………. ZDV3318 Parts List..............................56-57 Troubleshooting Troubleshooting the Gas Control System.......................
  • Page 4: Pre-Installation Questions And Answers / Operations And Maintenance Instructions

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.
  • Page 5: Safety Screen Installation

    Safety Screen Installation Z Series Contents of Kit: [1] Safety Screen [2] Side Angles [2] Horizontal Angles [12-16] DT Screws (Depending on screen size) Assembly: Attach components with supplied screws as shown. NOTE: Screens are symmetrical from top to bottom. ⚠...
  • Page 6: Warnings, Installations And Operations - Installation Regulations

    Warnings, Installations and Operations - Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...
  • Page 7: Installation Requirements For The Commonwealth Of Massachusetts / Carbon Monoxide (Co) Detector

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
  • Page 8: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 9: Recommendations For Finishing Of Clean View Linear Products

    Recommendations for Finishing of Clean View Linear Products When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches.
  • Page 10: Fireplace Installations In Covered Outdoor Locations

    Intertek safety certification will not apply to this installation method. This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed. Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected from direct water impingement.
  • Page 11: Installation & Framing - Zdv3318 Locating Your Appliance / Fireplace Dimensions

    ZDV3318 - Locating your Appliance Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 12: Framing Your Gas Fireplace

    ZDV3318 - Framing for your Gas Fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum Framing Specifications of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- 5.
  • Page 13: Z33Cvck - Framing And Facing Requirements

    Z33CVCK - Framing and Facing Requirements ZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT) Z33CVCK - with Wall Surround...
  • Page 14: How To Install Clean View Kit (Cvck)

    How To Install Clean View Kit (CVCK) For ZDV3318 / ZDV3622 / ZDVRB3622 / ZDV6000 / ZDV3320 / MQRB3328 / MQZDV3318 / MQZDV3622 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
  • Page 15: Clearances - Mantels & Surrounds

    CLEARANCES - ZDV3318/3622/3622RB - Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel.
  • Page 16: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
  • Page 17: Clearance To Combustibles

    Top of Horizontal Pipe 1 1/2 inches/38 mm / All Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp...
  • Page 18: Fan Kit Installation

    Fan Kit Installation Wire Junction Box and wall mounted variable speed control to Fan installation Instructions for ZDV6000 / 3320 /3318 120v. Install a duplex outlet to junction box and plug fan into /3318MQ / 3622 / 3622RB with or without CVCK (Clean View outlet.
  • Page 19: Split Receptacle- Fan Speed Control Outside Of Fireplace

    Split Receptacle- Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.
  • Page 20: Z3318 / Z3622Prl & Z3318Ml / Z3622Ml Installation Guide

    Z3318 / Z3622PRL & Z3318ML / Z3622ML Installation Guide Make note of the position of the air adjustment plate before removing it. This position will have to be recalled when the air adjustment plate is reinstalled. Remove three [3] mounting screws from air adjustment plate and extract it from the firebox. (NOTE: The false bottom will have to be removed on models ZDV3318, ZDV3622 and ZDVRB3622.) Remove the [1] Liner Retaining Screw from each side of the firebox.
  • Page 21: Logc50 Log Assembly

    LOGC50 Log Assembly LOG #1 LOG #5 LOG #2 LOG #6 WARNING: Failure to position the LOG #3 LOG #7 parts in accordance with these diagrams LOG #4 or failure to use only parts specifically approved with this appliance may result in ROCK property damage or personal injury.
  • Page 22 Log Assembly (continued) STEP 8 - Break glowing ember insulation into STEP 9 - On Log #5, you will find a location slot 1/4” pieces. Place embers onto front burner but that will align with the middle grate bar. Slide ensure you do not cover air slot that is located into place and rest Log #5 onto Log #2’s flat between front burner and false bottom...
  • Page 23: Door And Glass Information

    3318 / 3622 Door and Glass Information Glass Cleaning Removal of the Glass Door - It will be necessary to clean the glass periodically. During start- ZDV3622,ZDVRB3622, & MQZDV3622: up, condensation, which is normal, forms on the inside of the 1.
  • Page 24: Gas Line Installation

    1/2 PSIG (3.5 KPa). Note: The gas line connection may be made of 1/2” rigid pipe or an approved Kingsman flex connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A.
  • Page 25: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When ...
  • Page 26: Annual Inspection List For Determining Safe Operation Of A Direct Vent Gas Fireplace

    Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation. See each section for more specific information. 1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.
  • Page 27: Burner System Maintenance

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.
  • Page 28: Conversion Kit Instructions - Part A

    Conversion Kit Instructions – PART A Models: ZDV3318N, ZDV3318NE, ZDV3318NE2, ZDV3318LP, ZDV3318LPE, ZDV3318LPE2 Burner Orifice Kit Number Description Pilot Orifice Brass Nipple Air Shutter Hi/Lo Regulator Brass (1000-255) Propane 3318 -CKLP 1000-P201VE 9/32” 1001-P167SI 1001-P202SI Conversion 3622 -CKLP 1000-P201VE 3/8” #30 (977.167) (0.907.202) -Millivolt-...
  • Page 29 Gas Conversion –Part A ZDV3318 WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 30: Gas Conversion For Top Convertible Pilot - Part B (Series 0190Xyz)

    Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ) Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions.
  • Page 31: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...
  • Page 32: Proflame 1 Overview / Components

    IPI Electronic Ignition System Overview CPI / IPI The IPI system is an advanced burner controller that Switch provides you with the option of having either a Standing- Cover Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 33: Remote Control Operation

    Proflame 1 -Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart *thermostatic control of the appliance. *In the U.S.A *thermostats are not permitted for Vented Decorative Gas Fireplaces (ANSI Z21.50). Transmitter Remote Receiver Transmitter...
  • Page 34: Proflame 1 Parts List - Standard System

    IPI Electronic Ignition Parts List – Standard System ITEM NO. PART NO. DESCRIPTION 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP *1002-P047si Pilot Assembly-LP -24” Wire *1002-P033si Pilot Assembly-NG -24” Wire 1002-P017si Spark Electrode (with wire) *1002-P119si Spark Electrode (with wire- 35” Length) 1002-P903si Electrode Flame Sensor *1002-P910si...
  • Page 35: Configuration #1: Basic Manual Hi/Lo And Manual On/Off Capabilities

    Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 36: Configuration #2: Remote On/Off And Manual Hi/Lo Capabilities

    Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 37: Operating The Receiver Without Batteries- Millivolt And Proflame 1

    Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls -Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries.
  • Page 38: Configuration #3: Remote On/Off, Variable Hi/Lo, And Fan Capabilities

    Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation.
  • Page 39: Electronic Ignition Lighting Instructions

    Electronic Ignition Lighting Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. FOR YOUR SAFETY READ BEFORE LIGHTING: A.
  • Page 40: Proflame 2 Proflame 2 Parts List / Basic System / Configuration Gtmfl

    Proflame 2 –NE2 / LPE2 -IPI System Parts List- IPI PROFLAME 2 - COMPONENT PARTS IPI - PF1 and PF2 Common Components PART NO. DESCRIPTION PART NO. DESCRIPTION 1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper 12. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033 1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper 13.
  • Page 41: Proflame 2 Module And Remote Control

    Proflame 2 IFC Module and Remote Control LCD Display ON / OFF Key Thermostat Key Batteries UP / DOWN Arrow Key Mode Key IFC Module Button Within 10 seconds press the button again until  Pairing Remote Control: you hear it beep. ...
  • Page 42: Cold Climates - Cpi Setting - Proflame 2 Remote Control

    Cold Climates – CPI Setting - Proflame 2 Remote Control Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.
  • Page 43: Proflame 2 Remote Control

    Proflame 2 Remote Control...
  • Page 44 Note: When Smart Thermostat is activated, manual flame height adjustment is disabled. Note: This function is only available in Room Thermostat or Smart Thermostat Control Mode.
  • Page 46: Vent Terminal Clearances

    Vent Terminal Clearances Clearances are to the edge of the terminal plate. Add 6-3/4” to clearances to arrive at centerline. Local codes or regulations may require different clearances. WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. Canadian installations US installations Clearance above grade, veranda,...
  • Page 47: General Vent Installation / Installation Of Side Wall Venting

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 48: Venting Routes And Components / Horizontal Venting Table From Bottom Of Fireplace

    How To Use The Horizontal Vent Table Venting Routes And Components Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.
  • Page 49: Z47St24 / Z47St36 Horizontal Snorkel Terminations

    Z47ST24 / Z47ST36 Horizontal Snorkel Terminations Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building: Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center) Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes.
  • Page 50: Venting Straight Up Through Roof

    Venting Straight Up Through Roof An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1"...
  • Page 51 -Restrictor- Remove for Runs Under 15 Feet Clearances in horizontal venting. FDVVT40 Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent re- circulation of exhaust products. For additional requirements check local codes.) 24” 18” MIN Clearance above highest point of exit on roof 18 inches (45cm) 43ft...
  • Page 52: Vertical Venting Over 15 Feet

    Vertical Venting over 15 Feet The Air Intake plate must be adjusted down to the lowest position when venting over 15 ft. vertical. 15ʼ OR OVER VERTICAL VENTING AIR INTAKE ADJUSTMENT PLATE NOTE: Unit comes preset for short horizontal or vertical venting under a 15 feet run. Follow these instructions when venting exceeds 15 foot run.
  • Page 53: Glass Safety / Termination Cap Safety

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.
  • Page 54: Approved For Power Vent Pvh58 / Pvh58Fm

    Approved for Power Vent PVH58 / PVH58FM - This appliance is approved for use with a Kingsman PVH58 Horizontal Power Vent - A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible. NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted.
  • Page 55: Parts Lists Pvh58 Parts List

    PVH58 POWER VENT PARTS LIST NUMBER DESCRIPTION PVH58 Horizontal Power Vent Termination Power Vent Control Module – Millivolt Box PVC58MV Power Vent Control Module – IPI Box PVC58IPI Main Wiring Harness Assembly – Extension Harness (20ft) PVH20H 4/7 VENTING AND VENTING ADAPTERS For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace: Duravent Fireplace Adapter (ZRB46 Only) ZDVDKA...
  • Page 56: Zdv3318 Parts List

    ZDV3318 Parts List Fireplace Part Numbers ZDV3318N (Millivolt) Fireplace Heater Rated NG, Refractory Liners Tempered Glass, Z3318PRL Porcelain Reflective Liner ZDV3318NE (IPI) 19,000 BTU Z3318ML Metal Liner Traditional ZDV3318NE2 (IPI) 19,000 BTU, Remote Control Door Glass 6000-151 Tempered Glass - ZDV3318 ZDV3318LP (Millivolt) Fireplace Heater Rated LP, Tempered Glass,...
  • Page 57 FP15GC Stainless Steel Gas Connector 1000-P136WR Generator/Thermopile 1000-085 Control Variable Speed KBWC-13BV 1001-P069SI Electrode Sparker 915.069 TC SIT Kingsman Fireplace Venting 1001-P216SI Thermocouple 290.216 TC SIT Number Description 1001-P165SI Orifice Pilot NG 977.165 TC SIT ZDVHSK Horizontal Vent Starter Kit - 3 FT Length 1001-P167SI Orifice Pilot LP 977.167 TC SIT...
  • Page 58: Troubleshooting The Gas Control System

    Troubleshooting the Gas Control System ⚠ WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. Problem Possible Causes Corrective Action Spark igniter will not Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode wire is...
  • Page 59: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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