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Master Chef S480 Assembly Manual
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Master Chef S480 Assembly Manual

Master Chef S480 Assembly Manual

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TM
MC
S480 Barbecue
Assembly Manual
85-3064-8 (G43257) Propane
85-3065-6 (G43258) Natural Gas
1 YeAr liMited WArrAntY
reAd And sAve MAnuAl for future reference.
Assemble your grill immediately.
Missing or damaged parts claims must be submitted within 30 days of purchase date.
for product inquiries, parts, warranty and troubleshooting support,
please call 1-855-453-2150.
Manual Revision #: 07302014 AT
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012
ANS Z21.58b-2012-CSA 1.6b-2012

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Summary of Contents for Master Chef S480

  • Page 1 S480 Barbecue Assembly Manual 85-3064-8 (G43257) Propane 85-3065-6 (G43258) Natural Gas 1 YeAr liMited WArrAntY reAd And sAve MAnuAl for future reference. Assemble your grill immediately. Missing or damaged parts claims must be submitted within 30 days of purchase date.
  • Page 2 H e A v Y A r t i c l e n e e d s 2 t o l i f t THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.masterchefbbqs.com cAution...

  • Page 3: Tools Needed For Assembly

    HARDWARE PACK tools needed for AsseMBlY KeY # descriPtion PArt nuMBer QuAntitY 1/4”-20UNC X13 Screw 20120-13013-036 • #2 Phillips screwdriver (long and short) NO.10-24UNC X13 Screw 20124-10013-036 ST4.2X8 Tapping Screw 24200-42008-136 • ¼” Slotted screwdriver (long and short) Wheel Spacer G305-0024-9088 •...
  • Page 4 PARts List (PRoPAnE) foR 85-3064-8 (G43257) KeY # QuAntitY descriPtion PArt no. Top lid assembly G432-9D00-01 Thermometer and bezel G312-B201-01 Lid handle brackets G352-0015-01 Top lid handle G312-B203-01 Lid bumpers-back G303-0038-01 Lid bumpers-front G430-00B8-01 Screws for lid G430-0024-02 Burner box assembly G432-9R00-01 Burner G432-B600-01...
  • Page 5 EXPLoDED DiAGRAM (PRoPAnE) foR 85-3064-8 (G43257) SAFETy ASSEMBLy AND CARE MANUAL MANUAL HARDWARE PACk...
  • Page 6 PARts List (nAtuRAL GAs) foR 85-3065-6 (G43258) KeY # QuAntitY descriPtion PArt no. Top lid assembly G432-9D00-01 Thermometer and bezel G312-B201-01 Lid handle brackets G352-0015-01 Top lid handle G312-B203-01 Lid bumpers-back G303-0038-01 Lid bumpers-front G430-00B8-01 Screws for lid G430-0024-02 Burner box assembly G432-9T00-01 Burner G432-B600-01...
  • Page 7 EXPLoDED DiAGRAM (nAtuRAL GAs) foR 85-3065-6 (G43258) SAFETy ASSEMBLy AND CARE MANUAL MANUAL HARDWARE PACk...

  • Page 8: Assembly Instructions

    AssEMBLY instRuCtions ProPAne Model onlY. nAturAl GAs Model Will not HAve tAnK eXclusion (di) As sHoWn. note: You will need two people for this step. Assemble the tank exclusion (DI) to the left and right cart side panels (DB, DA), as shown. note: the left cart side panel (DB) will have large holes on the end of the legs for assembling the wheel axle (DG).
  • Page 9 AssEMBLY instRuCtions Assemble two back braces (DC) to the left and right cart side panels (DB and DA) as shown. yOU WILL NEED: Back View Close Up note: turn Cart assembly upside down. a. Place wheel (DF) and wheel spacer (#4) onto the wheel axle (DG).
  • Page 10 AssEMBLY instRuCtions ProPAne Model onlY. Assemble the gas tank support (DJ) to left cart side panel (DB). Back View Close up note: tWo PEoPLE required for this step. Ensure that the regulator hose (CC) (Propane models only) is hanging outside of cart. Position the lid and burner box assembly (A&B), onto the cart assembly (C), and assemble.
  • Page 11 AssEMBLY instRuCtions Assemble the control knobs (CE) onto the valve stems of the manifold assembly (CB) located on the control panel (CA). riGHt side sHelf AsseMBlY a. Assemble the hardware to the burner box assembly (BA) and control panel (CA). Do not tighten.
  • Page 12 AssEMBLY instRuCtions b. Position the right side shelf assembly (EA and EB) onto the hardware half-tightened in Step 8A, as shown in figure B and C. Right side view Back view, under right side shelf c. Tighten screws. Back view, under right side shelf d.
  • Page 13 AssEMBLY instRuCtions electronic iGnition AsseMBlY a. Remove the ignition battery cover (CF2) and the plastic nut from the electronic ignition box (CF1). Battery b. Position the electronic ignition box (CF1) through the opening in the right side shelf fascia (EB) and secure using the plastic nut. Plastic nut c.
  • Page 14 AssEMBLY instRuCtions b. Position the left side shelf (EC and ED) onto the hardware half-tightened in Step 10A, as shown in figure B and C. Left side view Back view, under left side shelf c. Tighten screws. Back view, under left side shelf d.
  • Page 15 AssEMBLY instRuCtions Place the flame tamers (BE) into the burner box assembly (BA). Close up, front view Close up, back view Place the cooking grates (BF) into the burner box assembly (BA).
  • Page 16 AssEMBLY instRuCtions To assemble the warming rack (BG), insert the stationary wire into the holes on the sides of the lid. Insert warming rack pivot legs into the holes on the inside of the burner box assembly (BA), as shown. Stationary Wire Pivot Legs Close up...
  • Page 17 AssEMBLY instRuCtions ProPAne Model sHoWn for nAturAl GAs Model, folloW steP 16. Position the 20lb propane tank into the notches located on the bottom of the left cart side panel (DB). Position the gas tank support (DJ) onto the tank collar. Attach the regulator coupling nut (CC) to the propane tank valve.
  • Page 18 Visit www.masterchefbbqs.com to complete product registration Master Chef® Customer Service 1-855-453-2150 Trileaf Distributions Trifeuil Toronto, Ontario M4S 2B8...