Enerzone Solution 1.6 AGENCY PHASE II CERTIFIED WOOD Installation And Operation Manual
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Enerzone Solution 1.6 AGENCY PHASE II CERTIFIED WOOD Installation And Operation Manual

Certified wood stove
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Solution 1.6
Safety tested according to ULC S627, UL 737
and UL 1482 Standards by
Intertek Testing Services
READ AND KEEP THIS MANUAL FOR REFERENCE
This manual is available for free download on the manufacturer's web site. It is a
copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this
manual from time to time and cannot be responsible for problems, injuries, or damages
arising out of the use of information contained in any manual obtained from unauthorized
sources.
Printed in Canada
INSTALLATION
AND OPERATION
MANUAL
US ENVIRONMENTAL PROTECTION
AGENCY PHASE II CERTIFIED WOOD
STOVE
www.enerzone-intl.com
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmoures
(Quebec) Canada G3A 2H3
Tel: (418) 878-3040
Fax: (418) 878-3001
45663A
12-08-2014

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Summary of Contents for Enerzone Solution 1.6 AGENCY PHASE II CERTIFIED WOOD

  • Page 1 Solution 1.6 AGENCY PHASE II CERTIFIED WOOD STOVE Safety tested according to ULC S627, UL 737 and UL 1482 Standards by Intertek Testing Services www.enerzone-intl.com Stove Builder International Inc. 250, rue de Copenhague, St-Augustin-de-Desmoures (Quebec) Canada G3A 2H3 Tel: (418) 878-3040...
  • Page 2 THANK YOU FOR CHOOSING THIS ENERZONE WOOD STOVE As one of North America’s largest and most respected wood stove and fireplace manufacturers, Stove Builder International takes pride in the quality and performance of all its products. We want to help you get maximum satisfaction as you use this product.

  • Page 3: Table Of Contents

    Table of content PART A - OPERATION AND MAINTENANCE ....... 6 1 Safety Information ..............6 Summary of Operation and Maintenance Cautions and Warnings ........6 2 General Information ..............7 Solution 1.6 Specifications ....................7 Zone Heating and How to Make it Work for You ..............9 The Benefits of Low Emissions and High Efficiency ............
  • Page 4 5 Maintaining Your Wood Heating System ....... 21 Stove Maintenance ......................21 5.1.1 Cleaning Door Glass ....................21 5.1.2 Door adjustment ......................22 5.1.3 Replacing the Door Gasket ..................22 5.1.4 Replacing the Glass Gasket and/or the Glass .............. 23 5.1.5 Cleaning and Painting the Stove ..................
  • Page 5 Appendix 7: Installation and Use of Optional Air Circulation Fan and Thermodisc ..........52 Appendix 8: Installation of Secondary Air Tubes and Baffle ... 53 Appendix 9: Exploded Diagram and Parts List ......55 ENERZONE LIMITED LIFETIME WARRANTY ......58 Solution 1.6 Installation and Operation Manual...

  • Page 6: Part A - Operation And Maintenance

    PART A - OPERATION AND MAINTENANCE Please see Part B for installation instructions. 1 Safety Information 1.1 Summary of Operation and Maintenance Cautions and Warnings • HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR STOVE OPERATION.

  • Page 7: General Information

    General Information 2.1 Solution 1.6 Specifications Fuel Type Cordwood Test Standards (safety) ULC S627, UL 737 and UL 1482 Test Standard (emissions) EPA Method 28 (40 CFR Part 60) Heating capacity range* 500 to 1500 sq. ft. (46 to 139 m Maximum heat output** 23 300 BTU/h (6.8 kW/h) (EPA test fuel)
  • Page 8 Solution 1.6 Installation and Operation Manual...

  • Page 9: Zone Heating And How To Make It Work For You

    2.2 Zone Heating and How to Make it Work for You Your new Solution 1.6 wood stove is a space heater, which means it is intended to heat the area it is installed in, as well as spaces that connect to that area, although to a lower temperature. This is called zone heating and it is an increasingly popular way to heat homes or spaces within homes.

  • Page 10: The Sbi Commitment To You And The Environment

    The emission control and advanced combustion features of your stove can only work properly if your fuel is in the correct moisture content range of 15 to 20 percent. See Section A3.0 of this manual for suggestions on preparing fuelwood and judging its moisture. 2.4 The SBI Commitment to You and the Environment The SBI team are committed to protecting the environment, so we do everything we can to use only materials in our products that will have no lasting negative impact on the environment.

  • Page 11: Fuel

    3 Fuel 3.1 Materials That Should Not be Burned • GARBAGE OF ANY KIND, • COAL OR CHARCOAL, • TREATED, PAINTED OR COATED WOOD, • PLYWOOD OR PARTICLE BOARD, • FINE PAPER, COLORED PAPER OR CARDBOARD, • SALT WATER DRIFTWOOD •...

  • Page 12: Log Length

    3.2.3 Log Length Logs should be cut about 1” (25 mm) shorter than the firebox so they fit in easily. Pieces that are even slightly too long make loading the stove very difficult. The most common standard length of firewood is 16” (400 mm). The pieces should be a consistent length, with a maximum of 1”...

  • Page 13: How To Dry Firewood

    3.2.5 How to Dry Firewood Firewood that is not dry enough to burn is the cause of most complaints about wood inserts. Continually burning green or unseasoned wood produces more creosote and involves lack of heat and dirty glass door. See Section 5: Maintaining your wood heating system for concerns about creosote.

  • Page 14: Manufactured Logs

    You could buy a wood moisture meter to test your firewood. 3.3 Manufactured Logs Do not burn manufactured logs made of wax impregnated sawdust or logs with any chemical additives. Manufactured logs made of 100% compressed sawdust can be burned, but use caution in the number of these logs burned at one time.

  • Page 15: Your First Fires

    4.2 Your First Fires Two things will happen as you burn your first few fires; the paint cures and the internal components of the stove are conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous, but they do smell bad.

  • Page 16: The Top Down Fire

    4.3.2 The Top Down Fire The top down fire starting method solves two problems with the conventional method: first, it does not collapse and smother itself as it burns; and second, it is not necessary to build up the fire gradually because the firebox is loaded before the fire is lit.

  • Page 17: Ash Removal

    when the wood was loaded. Do not attempt to produce a steady heat output by placing a single log on the fire at regular intervals. Always place at least three, and preferably more, pieces on the fire at a time so that the heat radiated from one piece helps to ignite the pieces next to it. Each load of wood should provide several hours of heating.

  • Page 18: Firing Each New Load Hot

    4.4.4 Firing Each New Load Hot Place the new load of wood on and behind the charcoal, and not too close to the glass. Close the door and open the air control fully. Leave the air control fully open until the firebox is full of flames, the wood has charred to black and its edges are glowing red.

  • Page 19: Building Different Fires For Different Needs

    4.4.6 Building Different Fires for Different Needs Using the air control is not the only way to match the stove’s heat output to the heat demand. Your house will need far less heat in October than in January to be kept at a comfortable temperature. If you fill the firebox full in fall weather, you will either overheat the space or turn the stove down so much that the fire will be smoky and inefficient.
  • Page 20 The table below provides a very general indication of the maximum burn cycle times you are likely to experience, based on firebox volume. MAXIMUM FIREBOX VOLUME BURN TIME <1.5 cubic feet 3 to 5 hours 1.5 c.f. to 2.0 c.f 5 to 6 hours 2.0 c.f.

  • Page 21: Maintaining Your Wood Heating System

    5 Maintaining Your Wood Heating System 5.1 Stove Maintenance Your new stove will give many years of reliable service if you use and maintain it correctly. Some of the internal components of the firebox, such as firebricks, baffles and air tubes, will wear over time under intense heat.

  • Page 22: Door Adjustment

    5.1.2 Door adjustment In order for your stove to burn at its best efficiency, the door must provide a perfect seal with the firebox. Therefore, the gasket should be inspected periodically making sure to obtain an air tight fit. Airtightness can be improved with a simple latch mechanism adjustment. To increase the pressure on the gasket, remove one washer (A).

  • Page 23: Replacing The Glass Gasket And/Or The Glass

    Place the door face-down on something soft like a cushion of rags or piece of carpet. Remove the old gasket from the door by pulling and prying it out with an old screw driver. Then use the screwdriver to scrape the old gasket adhesive from the door. Now run a 1/4” (6 mm) bead of high temperature silicone in the door gasket groove.

  • Page 24: Cleaning And Painting The Stove

    Do not abuse the glass door by striking or slamming shut. Do not use the stove if the glass is broken. To change the glass, perform the same operation described above. 5.1.5 Cleaning and Painting the Stove Do not attempt to clean or paint the stove when the unit is hot. Painted surfaces can be wiped down with a damp cloth.

  • Page 25: Cleaning The Chimney

    5.2.3 Cleaning the Chimney Chimney cleaning can be a difficult and dangerous job. don’t have experience cleaning chimneys, you might want to hire a professional chimney sweep to clean and inspect the system for the first time. After having seen the cleaning process, you can decide if it is a job you would like to take on.

  • Page 26: Part B - Installation

    PART B - INSTALLATION 6 Safety Information 6.1 Summary of Installation Cautions and Warnings • THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (OWNER’S MANUAL, CATALOGUES, FLYERS, MAGAZINES AND/OR WEB SITES).

  • Page 27: Regulations Covering Stove Installation

    6.2 Regulations Covering Stove Installation When installed and operated as described in these instructions, the Solution 1.6 wood stove is suitable for use as a freestanding heater in residential installations. The Solution 1.6 wood stove is not intended for installation in a sleeping room of a mobile home. In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local code requirements.

  • Page 28: Clearances To Walls And Ceiling

    7.2 Clearances to Walls and Ceiling The clearances to combustible walls may be slightly different in Canada and the U.S.A. and may also differ depending on whether you use single or double wall flue pipe. Please be sure to choose the correct clearance for your location and type of flue pipe.
  • Page 29 Clearances to combustible materials and floor protection Solution 1.6 Installation and Operation Manual...

  • Page 30: Floor Protector

    7.3 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...

  • Page 31: Shield Construction Rules

    7.4.1 Shield Construction Rules See figure Clearances for shield construction to match each letter to a clearance. - Adhesives used in shield construction must not ignite or lose adhesive qualities at temperatures likely to be encountered. - Mounting hardware which extends from the shield surface into combustibles may be used only at the edges of the shield.
  • Page 32 Clearances for shield construction Solution 1.6 Installation and Operation Manual...

  • Page 33: Table Of Clearance Reduction Percentages

    7.4.2 Table of Clearance Reduction Percentages Clearances may be reduced by these percentages Sides Top % Type of shield and rear % (ceiling) Can/USA Can/USA min. min. Sheet metal, a minimum of 24 gauge (0.61 mm) in thickness , spaced out at least 25 mm (1 in)*...

  • Page 34: The Venting System

    8 The Venting System 8.1 General The venting system, made up of the chimney and the connecting pipe between the stove and the chimney, acts as the engine that drives your wood heating system. Even the best stove will not function safely and efficiently as intended if it is not connected to a suitable chimney.

  • Page 35: Factory-Built Metal Chimneys In Mobile Homes

    8.2.2 Factory-built Metal Chimneys mobile homes For use in a mobile home, this stove is to be connected to a 6” in diameter double wall factory built chimney conforming to CAN/UCL-S629, Standards for 650°C Factory-built chimney. The total length of the flue system should be at least 12 feet including elbows, from the top of the stove.

  • Page 36: Minimum Chimney Height

    8.3 Minimum Chimney Height The top of the chimney should be tall enough above turbulence caused when wind blows against the house and its roof. The chimney must extend at least 1 m (3 ft.) above the highest point of contact with the roof, and at least 60 cm (2 ft.) higher than any roof line or obstacle within a horizontal distance...

  • Page 37: Why The Chimney Should Penetrate The Highest Heated Space

    Good System Design Inferior System Design Inside chimneys are preferred because even when Outside chimneys are a problem because no fire is burning, there is normally upward flow in when no fire burns they will go into cold the system. backdraft if the stove is installed low in the house.

  • Page 38: Supply Of Combustion Air

    8.5 Supply of Combustion Air In Canada, wood stoves are not required to have a supply of combustion air from outdoors (except in mobile homes) because research has shown that these supplies do not give protection against house depressurization and may fail to supply combustion air during windy weather. However, to protect against the risk of smoke spillage due to house depressurization, a carbon monoxide (CO) detector/alarm is required in the room in which the stove is installed.

  • Page 39: Installation Of Single Wall Chimney Connector

    Double wall chimney connectors are tested and certified. The rules for double wall pipe are found in the manufacturer’s installation instructions. These rules will be very different than those for single wall. 8.6.1 Installation of Single Wall Chimney Connector The chimney connector assembly has been called ‘the weak link’ in the safety of wood heating systems because failure to install the connector properly (which has been common in the past) can result in house fires.
  • Page 40 • Maximum overall length of straight pipe: 3 m (10 ft.) including elbows. • Minimum clearance from combustible material: 450 mm (18 in.). The minimum clearance may be reduced by 50 percent to 225 mm (9 in.) if suitable shielding is installed either on the pipe or on the combustible surface.

  • Page 41: Appendix 1: Installing The Legs Or Pedestal

    Appendix 1: Installing the Legs or Pedestal The leg or pedestal kit must be assembled to the firebox before positioning the stove. See installation instructions below: 1- Remove the firebricks, the ash dump plug and the loading door from the stove to avoid breaking any parts and facilitate handling in the followings steps.
  • Page 42 Pedestal kit installation: Follow step 1, 2 and 3 4- Install the dashboard (e) to the pedestal (g) with 2 screws (f). Then, secure the pedestal backing panel to the rear of the pedestal. 5- Secure pedestal base to underside firebox using the bolts, washers nuts...
  • Page 43 6- Gently flip the stove back on its pedestal making sure not to put too much weight on the rear edge of the base. 7- Open the ash drawer (h) lid then slide it into the front opening pedestal. 8- Position the stove for its installation reinstall the bricks, ash plug and...
  • Page 44 Leg kit installation: 4- Secure both support assembly (I) (to the underside of the firebox using the bolts, washers and nuts removed in step Supports installed on either side. Note: Insert each bolt from the inside of the firebox, this will allow the bricks to sit more evenly on the floor of the firebox.

  • Page 45: Appendix 2: Installing The Door Overlay

    Appendix 2: Installing the Door Overlay In order to complete the assembly of your wood stove, you need to install the door overlay. See figure below for installation instructions: Position the overlay (A) on the door frame and secure it from the inside of the door using the 4 included screws (B).

  • Page 46: Appendix 3: Installing Trims

    Appendix 3: Installing Trims Your freestanding ENERZONE wood stove is equipped with decorative u-shaped trims. See installation instructions below: 1- Remove the 7 screws that secure the side panels and the rear top air deflector. 2- Slide the panels towards the front to release them from the front brackets.

  • Page 47: Appendix 4: Installing The Optional Air Mate (Ac01362)

    Appendix 4: Installing the Optional Air Mate (AC01362) Most freestanding ENERZONE wood stoves can be equipped with an optional air mate. This device accumulates heat and increases the air flow. See below for installation instructions: 1- Remove the 3 screws holding the rear heat shield deflector (K).

  • Page 48: Appendix 5: Installing The Fresh Air Kit (Ac01336 / Ac01348)

    Appendix 5: Installing the Fresh Air Kit (AC01336 / AC01348) This mobile home approved stove requires installation of a fresh air kit (D) and an insulated fresh air intake pipe (E), sold separately. When installed with a fresh air kit, the stove must be anchored to the floor. Installation of AC01336: Wall installation Solution 1.6 Installation and Operation Manual...
  • Page 49 Floor installation Solution 1.6 Installation and Operation Manual...
  • Page 50 Installation of AC01348: Wall installation Floor installation Solution 1.6 Installation and Operation Manual...

  • Page 51: Appendix 6: Installing The Fire Screen (Ac01342)

    Appendix 6: Installing the Fire Screen (AC01342) Open the door. Hold the fire screen by the two handles and bring it close to the door opening. Lean the upper part of the fire screen against the top door opening making sure to insert the top fire screen brackets behind...

  • Page 52: Appendix 7: Installation And Use Of Optional Air Circulation Fan And Thermodisc

    You can purchase this option through your ENERZONE dealer. Make sure to specify this part number: # AC01000 When using the optional fan, allow the stove to reach operating temperature (approximately one hour), before turning it on.

  • Page 53: Appendix 8: Installation Of Secondary Air Tubes And Baffle

    Appendix 8: Installation of Secondary Air Tubes and Baffle 1- Starting with the rear tube, lean and insert the right end of the secondary air tube into the rear right channel hole. Then lift and insert the left end of the tube into the rear left channel.
  • Page 54 Note that secondary air tubes (A) can be replaced without removing the baffle board (B). Important Notes: The air tubes are identified for placement as follows: Model Type of tube Front ► 30 holes of 0.140" Solution 1.6 Middle front ► 30 holes of 0.136’’ Middle rear ►...

  • Page 55: Appendix 9: Exploded Diagram And Parts List

    Appendix 9: Exploded Diagram and Parts List Solution 1.6 Installation and Operation Manual...
  • Page 56 17 PL54621 ASH LIP THREAD-CUTTING SCREW 1/4-20 x 1/2" F HEX STEEL SLOT WASHER C102 18 30060 ZINC 19 30441 ENERZONE LOGO 20 30076 STEEL "POP" RIVET 1/8" X 3/8" 21 SE54690 AIR CONTROL DAMPER 22 30187 ZINC WASHER ID 17/64" x OD 1/2"...
  • Page 57 Item Description 31 SE54603 REAR PEDESTAL PANEL 32 30131 BLACK METAL SCREW #10 X 1/2" TYPE "A" PAN QUADREX 33 PL54683 DASHBOARD 34 30418 FINISHING PLUG 3/8" 35 PL54611 PEDESTAL BACK PLATE 36 AC01336 PEDESTAL WOOD STOVE FRESH AIR ADAPTER KIT 37 AC01348 FRESH AIR KIT FOR WOOD STOVE ON LEGS 38 PL54626...

  • Page 58: Enerzone Limited Lifetime Warranty

    Paint (peeling), gaskets, insulation, firebrick, and ceramic fibre 1 year blankets. *Pictures required Shall your unit or a components be defective, contact immediately your ENERZONE dealer. Prior to your call make sure you have the following information necessary to your warranty claim treatment: • •...

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