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ENERZONE E.P.A. WOOD STOVE MANUAL
Solution 1.6
Solution 1.8
Solution 2.3
Solution 2.9
US ENVIRONMENTAL
Verified and tested following
PROTECTION AGENCY
ULC S627 and UL 1482
STOVE BUILDER INTERNATIONAL INC..
PHASE II CERTIFIED
Standards
1700, Leon-Harmel, Quebec City
by:
WOOD STOVE
(Quebec), Canada G1N 4R9
Tel : (418) 527-3060
Fax : (418) 527-4311
www.enerzone-intl.com
READ AND KEEP THIS MANUAL FOR REFERENCE
45189

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Summary of Contents for Enerzone Solution 1.6

  • Page 1 ENERZONE E.P.A. WOOD STOVE MANUAL Solution 1.6 Solution 1.8 Solution 2.3 Solution 2.9 US ENVIRONMENTAL Verified and tested following PROTECTION AGENCY ULC S627 and UL 1482 STOVE BUILDER INTERNATIONAL INC.. PHASE II CERTIFIED Standards 1700, Leon-Harmel, Quebec City WOOD STOVE...
  • Page 2 Keep your sales invoice. We also recommend that you register your warranty online at www.enerzone-intl.com Registering your warranty online will help us track rapidly the information we need on your stove.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION 1.0 INSTALLATION ................4 GENERAL INSTALLATION ....................4 1.1.1 Pedestal or leg kit assembly ....................5 1.1.2 Installation of the decorative u-shaped inserts ............ 6 1.1.3 Door overlay installation ......................7 1.1.4 Optional air mate installation ....................
  • Page 4 ASH REMOVAL USING THE ASH DRAWER ............33 CHIMNEY (FLUE) CLEANING ..................34 BAFFLE INSTALLATION ..................... 35 4.6.1 Baffle installation for Solution 1.6 model ..............35 4.6.2 Baffle installation for Solution 1.8 model .............. 36 4.6.3 Baffle installation for Solution 2.3 model ..............
  • Page 5: Section 1.0 Installation

    In addition to the national installation and/or local building codes, fire officials (or other authorities having jurisdiction) should be contacted to determine what restrictions and installation requirements might apply locally. Only Solution 1.6 and Solution 1.8 models are mobile home approved. Refer to the mobile home installation section for details. GENERAL INSTALLATION CAUTION: •...
  • Page 6: Pedestal Or Leg Kit Assembly

    1.1.1 Pedestal or leg kit assembly We suggest assembling the leg kit or pedestal before positioning the stove. See table 1.1.1 below: 1- Unscrew the 4 bolts in order to remove the 2 steel supports. Dispose of the two steel supports. They are no longer required.
  • Page 7: Installation Of The Decorative U-Shaped Inserts

    1.1.2 Installation of the decorative u-shaped inserts Your freestanding Enerzone wood stove is equipped with decorative u-shaped inserts. See table 1.1.2 below for installation instructions : 1- Remove the 7 screws that retain the side panels and the rear heat shield deflector.
  • Page 8: Door Overlay Installation

    1.1.3 Door overlay installation In order to complete the assembly of your freestanding Enerzone wood stove, you need to install the door overlay. See table 1.1.3 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.
  • Page 9: Optional Air Mate Installation

    1.1.4 Optional air mate installation Most freestanding Enerzone wood stoves can be equipped with an optional air mate. This device accumulates heat and increases the air flow. See tale1.1.4 below for installation instructions : 1- Remove the 3 screws holding the rear eat shield deflector.
  • Page 10: Positioning The Stove

    MODELS Single wall pipe / Double wall Single wall pipe / Double wall Single wall pipe / Double wall (D)* *7' / 2,13 Solution 1.6 17’’(432mm) / 12’’(305mm) 15’’(381mm) / 12’’(305mm) 10’’(254mm) / 7’’(178mm) *7' / 2,13 Solution 1.8 14’’(356mm) / 6’’(153mm) 12’’(305mm) / 11’’(280mm)
  • Page 11 Figure 1.3 Clearances to combustible materials...
  • Page 12: Reduced Clearances Using Shielding

    1.3.1 Reduced clearances using shielding You may decrease the minimum clearances to combustible materials by installing heat radiation shields between the walls or the ceiling and the stove. Those heat radiation shields must be installed permanently, and must be made of a heat-resistant or heat-tolerant material. Consult the table below: Reducing Clearances With Shielding TYPE OF PROTECTION...
  • Page 13: Floor Protector

    FLOOR PROTECTOR If the stove is to be installed on top of a combustible floor, it must be guarded by a non-combustible material extending at least 18” (300mm) from the front and 8” (200mm) from the sides and the back of the firebox., as shown in Figure 1.4 below.
  • Page 14: Section 2.0 Chimney (Flue System)

    SECTION 2.0 CHIMNEY (FLUE SYSTEM) DEFINITIONS For clarity, the following definitions should be used with respect to these instructions: • A chimney system consists of a connector off the top of the stove, and a chimne , which attaches to the connector and terminates outside the house. •...
  • Page 15 If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code. It must be lined with fire clay bricks, or clay tiles, sealed together with fire cement, or have a listed solid fuel burning stainless steel liner. Round chimneys are the most efficient.
  • Page 16: Step By Step Installation Of Your Factory-Built Chimney

    FIGURE 2.2 Minimum Height of the Chimney 2.2.1 Step by step installation of your factory-built chimney The way to install your chimney may vary from one chimney manufacturer to another. For installation instructions, we advise you to consult your chimney manufacturer whose products are sold at many North American retailers of wood stoves and related heating accessories.
  • Page 17 Typical installation through the wall Wall support system If your chimney must rise along an outside wall, you need to connect it to your stove through an adjacent wall. For this type of installation, the following items are normally required : Chimney •...
  • Page 18 Typical installation through the ceiling Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level. For this type of installation, the following items are normally required : Chimney •...
  • Page 19: Typical Installation Through An Existing Masonry Chimney

    2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region.
  • Page 20 FIGURE 2.2.2 (B) Factory Built Thimble...
  • Page 21 FIGURE 2.2.2 (C) Brick Thimble...
  • Page 22: Chimney Connector

    CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel.
  • Page 23 FIGURE 2.3 (A) Connecting Sections 1/4" RISE PER FOOT FIGURE 2.3 (B) Minimum Slope...
  • Page 24: Draft

    It is recommended to install 5’’ outside air intake in the room where the stove is located or nearby. Solution 1.6 & 1.8 models are mobile home approved. For this type of installation, it’s mandatory to use and install an outside air intake connected directly to the stove.
  • Page 25: The Advantage Of Installing A Blower (Fan)

    THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your E.P.A Enerzone stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove.
  • Page 26: Section 3.0 Operation

    SECTION 3.0 OPERATION Keep these instructions for future reference. WARNING: • ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE CSA B365 ( ANSI NFPA TESTING AUTHORITY IS CONSIDERED AS BREACHING CANADA 211 (USA). • DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE •...
  • Page 27: Safety Information

    • Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty. • Even though your E.P.A Enerzone has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.
  • Page 28: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Enerzone stove is designed to burn . Do not burn coal, charcoal, or trash in WOOD ONLY the unit.
  • Page 29: The Use Of Manufactured Logs

    Decorative fireplaces generally have larger, cooler, and less air-tight fireboxes. Your E.P.A Enerzone stove, on the other hand, has a smaller, completely sealed firebox which attains much higher temperatures. It is therefore not designed to support excessive heat caused by the addition of chemicals in manufactured logs.
  • Page 30: Simple Wood Moisture Test

    3.2.2 Simple wood moisture test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn in about three minutes or more, it is damp.
  • Page 31: Damper Operation

    Intensity Draft Setting Push Control to end of travel. Medium Low Pull Control by 3/8” from closed position. Medium High Pull Control by 3/4” from closed position High Pull Control to end of travel. Table 3.4 Closing the draft control down too soon will lower combustion efficiency, and may result in creosote build-up in the chimney (which could lead to a future chimney fire).
  • Page 32: Maintaining The Fire

    Your E.P.A Enerzone stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.
  • Page 33: Glass

    If the paint becomes scratched or damaged, it is possible to give your wood stove a brand new look, by repainting it with a 650 C heat resistant paint. For this purpose, simply scrub the surface to be repainted with fine sand paper, clean it properly, and apply thin coats (2) of paint successively.
  • Page 34: Gasketing

    Carefully clean the gasket groove, apply a high temperature silicone sold for this purpose, and install the new gasket. Use only the genuine Enerzone gasket. You may light up your stove again approximately 24 hours after having completed this operation.
  • Page 35: Chimney (Flue) Cleaning

    When ignited, this creosote makes an extremely hot fire which could be hazardous. Your E.P.A Enerzone stove has been designed to reduce the amount of creosote produced. Even so, the chimney and any chimney connector should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.
  • Page 36: Baffle Installation

    FRONT BAFFLE REAR AND MIDDLE SUPPORT TUBES Figure 4.6.1 (A) – Baffle installation for Solution 1.6 model 1 1/4" X 4" X 8" 1 1/4" X 2 7/8" X 8" 1 1/4" X 2 1/2" X 4" 1 1/4" X 2" X 8"...
  • Page 37: Baffle Installation For Solution 1.8 Model

    4.6.2 Baffle installation for Solution 1.8 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.2 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL FRONT TUBE...
  • Page 38: Baffle Installation For Solution 2.3 Model

    4.6.3 Baffle installation for Solution 2.3 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.3 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL VERMICULITE BAFFLE...
  • Page 39: Baffle Installation For Solution 2.9 Model

    4.6.4 Baffle installation for Solution 2.9 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.4 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL VERMICULITE BAFFLE...
  • Page 40: Secondary Air Tube Replacement

    Figure 4.11 – Secondary air tube replacement The air tubes are identified for placement as follows: Model Type of tube Solution 1.6 Front ► 69 holes of 0.119" Center& rear ► 69 holes of 0.109" Front ► 41 holes of 5/32"...
  • Page 41: Section 5.0 Specifications

    SECTION 5.0 SPECIFICATIONS SOLUTION 1.6 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Heat Output Maximum of 36000 BTU/hr. EPA test (63% default efficiency). Maximum of 45000 BTU/hr. with seasoned cordwood. Range Will vary with usage depending on the type and condition of cord wood.
  • Page 42: Solution 1.8

    SOLUTION 1.8 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Heat Output Maximum of 39000 BTU/hr. EPA test (63% default efficiency). Maximum of 65000 BTU/hr. with seasoned cordwood. Range Will vary with usage depending on the type and condition of cord wood.
  • Page 43: Solution 2.3

    SOLUTION 2.3 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Heat Output Maximum of 49000 BTU/hr. EPA test (63% default efficiency). Maximum of 75000 BTU/hr. with seasoned cordwood. Range Will vary with usage depending on the type and condition of cord wood.
  • Page 44: Solution 2.9

    SOLUTION 2.9 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Heat Output Maximum of 52000 BTU/hr. EPA test (63% default efficiency). Maximum of 85000 BTU/hr. with seasoned cordwood. Range Will vary with usage depending on the type and condition of cord wood.
  • Page 45: Enerzone Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your ENERZONE dealer. This warranty applies to normal residential use only. Damages caused by misuse, abuse, improper installation, lack of maintenance, over firing, negligence, accident during transportation, power failures, downdrafts, or venting problems are not covered by this warranty.

This manual is also suitable for:

Solution 1.8Solution 2.3Solution 2.9

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