Enerzone Solution 1.6 Manual
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Enerzone Solution 1.6 Manual

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ENERZONE E.P.A. WOOD STOVE MANUAL
Printed in Canada
Solution 1.6
Solution 1.8
Solution 2.9
READ AND KEEP THIS MANUAL FOR REFERENCE
This  manual  is  available  for  free  download  on  the  manufacturer's  web  site.  It  is  a  copyrighted 
document. Re‐sale is strictly prohibited. The manufacturer may update this manual from time to time 
and cannot be responsible for problems, injuries, or damages arising out of the use of information 
contained in any manual obtained from unauthorized sources. 
Verified and tested
following
ULC S627 and UL 1482
Standards by:
US ENVIRONMENTAL
PROTECTION AGENCY
PHASE II CERTIFIED

WOOD STOVE

Fabriqué par :
STOVE BUILDER INTERNATIONAL INC..
250, rue de Copenhague,
Saint-Augustin-de-Desmaures
(Quebec) G3A 2H3
Tel.: 418 878-3040
Fax: 418 878-3001
www.enerzone-intl.com
45189A
08-11-2012

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Summary of Contents for Enerzone Solution 1.6

  • Page 1: Wood Stove

    ENERZONE E.P.A. WOOD STOVE MANUAL Solution 1.6 Verified and tested following ULC S627 and UL 1482 Standards by: Solution 1.8 US ENVIRONMENTAL PROTECTION AGENCY PHASE II CERTIFIED WOOD STOVE Solution 2.9 Fabriqué par : STOVE BUILDER INTERNATIONAL INC.. 250, rue de Copenhague,...
  • Page 2 INTRODUCTION Stove Builder International, one of the most important wood stove and fireplace manufacturers in North America, congratulates you on your purchase and wishes to help you get maximum satisfaction from your wood stove. In the pages that follow, we will give you advice on wood heating and controlled combustion as well as technical specifications regarding installation, operation and maintenance of the model you have chosen.

  • Page 3: Table Of Contents

    ASH REMOVAL USING THE ASH DRAWER ..................35     CHIMNEY (FLUE) CLEANING ....................... 36     BAFFLE INSTALLATION ........................37 4.6.1   Baffle installation for Solution 1.6 model......................37   4.6.2   Baffle installation for Solution 1.8 model......................38       4.6.3 Baffle installation for Solution 2.9 model......................
  • Page 4     SPECIFICATIONS ............................41     SOLUTION 1.6 ............................41     SOLUTION 1.8 ............................42     SOLUTION 2.9 ............................43   ENERZONE LIMITED LIFETIME WARRANTY ....................44...

  • Page 5: Installation

    In addition to the national installation and/or local building codes, fire officials (or other authorities having jurisdiction) should be contacted to determine what restrictions and installation requirements might apply locally. Only Solution 1.6 and Solution 1.8 models are mobile home approved. Refer to the mobile home installation section for details. GENERAL INSTALLATION CAUTION: ...

  • Page 6: Pedestal Or Leg Kit Assembly

    1.1.1 Pedestal or leg kit assembly We suggest assembling the leg kit or pedestal before positioning the stove. See table 1.1.1 below: 1- Unscrew the 4 bolts in order to remove the 2 steel supports. Dispose of the two steel supports. They are no longer required.

  • Page 7: Installation Of The Decorative U-Shaped Inserts

    Table 1.1.2 Installation of the decorative u-shaped inserts 1.1.3 Door overlay installation In order to complete the assembly of your freestanding Enerzone wood stove, you need to install the door overlay. See table 1.1.3 below for installation instructions : 1- Position the overlay on the door frame and fix it in place from behind using the 4 screws.

  • Page 8: Optional Air Mate Installation

    1.1.4 Optional air mate installation Most freestanding Enerzone wood stoves can be equipped with an optional air mate. This device accumulates heat and increases the air flow. See tale1.1.4 below for installation instructions : 1- Remove the 3 screws holding the rear eat shield deflector.

  • Page 9: Positioning The Stove

    (see figure 1.3 to match each letter to a clearance) CLEARANCES (SINGLE WALL PIPE) CANADA / USA MODEL 17" 15" 10" 21" 24" 20" 48" 84" Solution 1.6 (432 mm) (381 mm) (254 mm) (533 mm) (610 mm) (508 mm) (1220 mm) (213 cm) 14" 12" 7"...
  • Page 10 FIGURE 1.3 Clearances to combustible materials and floor protection...
  • Page 11 Floor protector If the stove is to be installed on top of a combustible floor, it must be guarded by a non combustible material as shown on figure 1.3 (see the dotted line area). FLOOR PROTECTOR* CANADA 8’’ (203 mm) – Note 1 N/A (Canada only) 8’’...
  • Page 12 Reducing Clearances With Shielding TYPE OF PROTECTION Sides and Rear/Back Sheet metal, a minimum of 0,024" (0,61mm) spaced out at least 1" (25mm) by non-combustible spacers (see graphic 2). Ceramic tiles, or an equivalent non-combustible material on fire-proof supports spaced out at least 1" (25 mm) by non- combustible spacers (see graphic 3).
  • Page 13 A- Minimum clearance required between the appliance and an unshielded combustible ceiling. B- 20 in. (500 mm) minimum; C- 1 in. (25 mm) minimum; D- Between 1 in. and 3 in. (25 mm and 75 mm); E- 3 in.(75 mm) minimum; F- 18 in.
  • Page 14 Graphic 4 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacer; 3- 0.024’’ (0.61 mm) thick sheet metal; 4- Non-combustible support; 5- Ceramic tile or non-combustible material. Graphic 5 A- 1 in. (25 mm) minimum; 1- Combustible wall; 2- Non-combustible spacers;...

  • Page 15: Chimney (Flue System)

    CHIMNEY (FLUE SYSTEM) 2.1 DEFINITIONS For clarity, the following definitions should be used with respect to these instructions:  A chimney system consists of a connector off the top of the stove, and a chimne , which attaches to the connector and terminates outside the house. ...
  • Page 16 Your wood stove may be hooked up with a factory built or masonry chimney. If you are using a factory built chimney, it must comply with UL103 (USA) or ULCS629 (Canada) standards. It must therefore be a 6” (152mm) HT Type (2100°F) chimney. It is extremely important that it be installed according to the manufacturer's specifications.

  • Page 17: Step By Step Installation Of Your Factory-Built Chimney

     If an exterior chimney is used, the best results will be obtained by using a connector vertically off the unit to the highest possible point before elbowing off horizontally to the exterior chimney. For efficiency and safety reasons the stove must not be installed with an insulated chimney connected directly to the appliance.
  • Page 18 Typical installation through the wall Wall support system If your chimney must rise along an outside wall, you need to connect it to your stove through an adjacent wall. For this type of installation, the following items are normally required : Chimney ...
  • Page 19 Typical installation through the ceiling Ceiling support system If your chimney must rise inside the house and go through the ceiling, you need to connect it to your stove at the ceiling level. For this type of installation, the following items are normally required : Chimney ...

  • Page 20: Typical Installation Through An Existing Masonry Chimney

    2.2.2 Typical installation through an existing masonry chimney You can also install your stove using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory-built thimble, on construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifications of the Building Code in your region.
  • Page 21 FIGURE 2.2.2 (B) Factory Built Thimble...
  • Page 22 FIGURE 2.2.2 (C) Brick Thimble...

  • Page 23: Chimney Connector

    CHIMNEY CONNECTOR Your chimney connector (commonly called stove pipe) and chimney must have the same diameter as the stove’s exhaust outlet. The stove pipe must be made of aluminized or cold roll steel with a minimum 24-gauge thickness (0.021" or 0.53 mm). It is strictly forbidden to use galvanized steel. The following recommendations may be useful for the installation of your chimney connector: ...
  • Page 24 FIGURE 2.3 (B) Minimum Slope  The assembly should be as short and direct as possible between the stove and chimney (See figure 2.4 (A)). The use of two 45 degree elbows (See figure 2.4 (C)) is often preferable to a single 90 degree elbow (See figure 2.4 (B)) because less turbulence is created in the exhaust flow and they result in less horizontal run.

  • Page 25: Draft

    It is recommended to install 5’’ outside air intake in the room where the stove is located or nearby. Solution 1.6 & 1.8 models are mobile home approved. For this type of installation, it’s mandatory to use and install an outside air intake connected directly to the stove (pedestal models only).

  • Page 26: The Advantage Of Installing A Blower (Fan)

    THE ADVANTAGE OF INSTALLING A BLOWER (FAN) A blower can be installed at the back of your E.P.A Enerzone stove. This option is necessary if you wish to redistribute into a room the heat trapped at the back of your stove. By forcing hot air toward the front, the blower enables you to extend the radiation and convection power of your stove.

  • Page 27: Operation

    OPERATION Keep these instructions for future reference. WARNING:  ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE CSA B365 ( ANSI NFPA TESTING AUTHORITY IS CONSIDERED AS BREACHING CANADA 211 (USA).  DO NOT USE FLAMMABLE LIQUIDS OR AEROSOLS TO START OR REKINDLE THE FIRE ...

  • Page 28: Safety Information

     Do not abuse the unit, either by over firing or by using wood or combustibles with salt content, or harmful chemicals. Misuse is not covered by warranty.  Even though your E.P.A Enerzone has been specifically designed and tested to prevent smoke spillage, always open the door slowly as this will minimise the likelihood of smoke spillage or a back draft of flame or smoke into the room.

  • Page 29: Fuel

    Fuel for the stove must not be stored closer than the required clearances to combustibles (heat sensitive materials). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT. Your E.P.A Enerzone stove is designed to burn . Do not burn coal, charcoal, or trash in WOOD ONLY the unit.

  • Page 30: The Use Of Manufactured Logs

    Decorative fireplaces generally have larger, cooler, and less air-tight fireboxes. Your E.P.A Enerzone stove, on the other hand, has a smaller, completely sealed firebox which attains much higher temperatures. It is therefore not designed to support excessive heat caused by the addition of chemicals in manufactured logs.

  • Page 31: Simple Wood Moisture Test

    3.2.2 Simple wood moisture test Add one large piece of wood to the top of an established fire. If it starts to burn on three sides within one minute, it is dry and seasoned and right for burning. If it turns black and starts to burn in about three minutes or more, it is damp.

  • Page 32: Damper Operation

    Intensity Draft Setting Push Control to end of travel. Medium Low Pull Control by 3/8” from closed position. Medium High Pull Control by 3/4” from closed position High Pull Control to end of travel. Table 3.4 Closing the draft control down too soon will lower combustion efficiency, and may result in creosote build-up in the chimney (which could lead to a future chimney fire).

  • Page 33: Maintaining The Fire

    Your E.P.A Enerzone stove will work best if a thick bed of hot embers is maintained in the bottom of the firebox, and a minimum of two large pieces of seasoned fuel are added. Combustion efficiency is largely related to establishing a hot ember bed, and hot firebox temperatures.

  • Page 34: Maintenance

    MAINTENANCE CLEANING AND PAINTING YOUR STOVE Clean the stove frequently so that soot, ash, and creosote do not accumulate. Do not attempt to clean the stove when the unit is hot. Special care must be taken with plated surfaces in order to maintain the finish at its original brilliance.

  • Page 35: Gasketing

    Carefully clean the gasket groove, apply a high temperature silicone sold for this purpose, and install the new gasket. Use only the genuine Enerzone gasket. You may light up your stove again approximately 24 hours after having completed this operation.

  • Page 36: Chimney (Flue) Cleaning

    When ignited, this creosote makes an extremely hot fire which could be hazardous. Your E.P.A Enerzone stove has been designed to reduce the amount of creosote produced. Even so, the chimney and any chimney connector should be inspected at least once every two months during the heating season to determine if a creosote build-up has occurred.

  • Page 37: Baffle Installation

    FRONT BAFFLE REAR AND MIDDLE SUPPORT TUBES Figure 4.6.1 (A) – Baffle installation for Solution 1.6 model 1 1/4" X 4" X 8" 1 1/4" X 2 7/8" X 8" 1 1/4" X 2 1/2" X 4" 1 1/4" X 2" X 8"...

  • Page 38: Baffle Installation For Solution 1.8 Model

    4.6.2 Baffle installation for Solution 1.8 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.2 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL FRONT TUBE...

  • Page 39: Baffle Installation For Solution 2.9 Model

    4.6.3 Baffle installation for Solution 2.9 model All firebrick and ceramic wool baffles must be properly in place for correct burning operation. Have any damaged firebricks replaced. Check the firebricks annually for damage and replace if they are broken or damaged. See figure 4.6.3 (B) for the firebrick layout. WOOL WEIGHT CERAMIC WOOL VERMICULITE BAFFLE...

  • Page 40: Secondary Air Tube Replacement

    Figure 4.7 – Secondary air tube replacement The air tubes are identified for placement as follows: Model Type of tube Solution 1.6 Front ► 69 holes of 0.119" Center& rear ► 69 holes of 0.109" Front ► 41 holes of 5/32"...

  • Page 41: Specifications

    SPECIFICATIONS SOLUTION 1.6 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Recommended surface : 500 to 1500 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 23,300 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood : 55,000 BTU/h.

  • Page 42: Solution 1.8

    SOLUTION 1.8 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Recommended surface : 500 to 1800 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 34,000 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood : 65,000 BTU/h. Optimum efficiency: 75% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass...

  • Page 43: Solution 2.9

    SOLUTION 2.9 Fuel Type Cordwood Test Standards ULC S627 (CSA B366.2) & UL 1482 residential. Recommended surface : 500 to 2300 sq. ft. Heating capacity* – BTU/hr., EPA test wood: 29,400 BTU/h. Heating capacity* – BTU/hr., seasoned cordwood : 85,000 BTU/h. Optimum efficiency: 76% *Why is the BTU indicated on the EPA label smaller than the one advertised? You will notice a difference between the BTU output as indicated on the unit’s white EPA label affixed to the glass...

  • Page 44: Enerzone Limited Lifetime Warranty

    Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty claim to your ENERZONE dealer. This warranty applies to normal residential use only. Damages caused by misuse, abuse, improper installation, lack of maintenance, over firing, negligence or accident during transportation, power failures, downdrafts, or venting problems are not covered by this warranty.

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Solution 2.9Solution 1.8

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