ESAB MigMaster 210 Instruction Manual
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ESAB MigMaster 210 Instruction Manual

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MigMaster 210
Instruction Manual
F15-690
062002

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Summary of Contents for ESAB MigMaster 210

  • Page 1 MigMaster 210 Instruction Manual F15-690 062002...

  • Page 2: User Responsibility

    BE SURE THIS INFORMATION REACHES THE OPERATOR. YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER. These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,"...

  • Page 3: Table Of Contents

    ONTENTS Safety Precautions Introduction Technical Data Installation Seam Welding Spot Welding Welding Process Changing Setup for Different Materials Common Welding Faults Assembly Diagram Dimension Diagram Recommended Welding Parameters Electrical Diagram Spare Parts Lists 16-23...

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS portable fire extinguisher. Be sure you are trained in its WARNING: hese Safety Precautions are for use. your protection. They summarize precaution- 5. Do not use equipment beyond its ratings. For example, ary information from the references listed in overloaded welding cable can overheat and create a fire Additional Safety Information section.
  • Page 5 EQUIPMENT MAINTENANCE -- Faulty or FUMES AND GASES -- Fumes and improperly maintained equipment can gases, can cause discomfort or harm, cause injury or death. Therefore: particularly in confined spaces. Do not breathe fumes and gases. Shield- 1. Always have qualified personnel perform the installa- ing gases can cause asphyxiation.
  • Page 6 PRÉCAUTIONS DE SÉCURITÉ du secteur où l’on exécute des soudures ou des AVERTISSEMENT: Ces règles de sécurité ont pour objet coupes à l’arc, à moins de les recouvrir complètement d’ assurer votre protection. Veillez à lire et à observer les d’une bâche non-inflammable.
  • Page 7 L’armoire de commande est 52529 “Precautions and Safe Practices for Arc Weld- munie d’un ventilateur destiné à empêcher la forma- ing, Cutting and Gouging” publié par ESAB. Nous tion de poches d’hydrogène, lesquelles présentent un conseillons également de consulter les publications sui- danger d’explosion;...

  • Page 8: Introduction

    Voltage (V) 208/230 includes seam, spot and stitch welding. Fuse slow (A) The MigMaster 210 has space for a standard 12- inch Permissible Loading @ : spool (33 lbs.). 210A / 24.5V The MigMaster 210 is a Single Phase 200/230v 60Hz machine.

  • Page 9: Installation

    Recommended Wire Sizes (inches) Select a welding wire of the appropriate type and MigMaster 210 size for the job at hand. See ESAB’s consumable catalogue, available from your nearest ESAB Dis- Mild Steel .023 -.035 tributor, for a range of quality welding filler materials Stainless Steel .030 - .035...

  • Page 10: Gas Selection

    A welded. Contact your local ESAB distributor or gas rule of thumb for this type of secondary adjustment is that supplier for recommendations.
  • Page 11 Recommended Output Inductance Tap Connections for Short-Arc Welding Stainless Steel Solid Wires Carbon Steels Solid Wires Helium/Argon Based Shielded Gases Argon Based Shielding Gases Shielding Gas Welding .023" .030" .035" .045" Current All Wire Diameters (0.6mm) (0.8mm) (0.9mm) (1.2mm) All Wire Diameters ≤...

  • Page 12: Seam Welding

    The Power Compact has adjustable connection of the return cable. burnback time from 0-250ms. This is preset when supplied from ESAB. The Set the wire feed speed (current) with the potentiometer is located inside the potentiometer graded 1-10. machine above the feed unit. Use a small (See recommendation table on page 14) screwdriver and adjust carefully.

  • Page 13: Welding Process

    Maintenance Minimal maintenance is required to keep your MigMaster 210 in good working order. Keep the drive mechanism free of dust and dirt by regular cleaning with a brush. Remove the covers and blow out unit using soft, dry compressed air at least once per year.

  • Page 14: Common Welding Faults

    Common Welding Faults Possible Causes Faults 1. Pressure roller inadequately loaded. Wire does not move forward 2. Dirt in wire guide or contact nozzle. despite rotation of feed rollers. Irregular wire feed. 1. Faulty worn contact tip. 2. Dirt in groove of feed roller. 3.

  • Page 15: Assembly Diagram

    Assembly Diagram Spacers Dimension Diagram R-Pin 11.8” 18.75” Figure 2 - Assembly and Dimensional Diagrams...

  • Page 16: Recommended Welding Parameters

    Recommended Welding Parameters MigMaster 210 Figure 3 - Welding Parameters...

  • Page 17: Electrical Diagram

    MigMaster 210 Electrical Drawing (1~ 208 / 230V) Input Electrical Change Over - 230V to 208V Only qualfied personnel should make these changes. Make certain the primary power has been disconnected and all safety procedures have been followed before proceeding with these instructions.

  • Page 18: Spare Parts Lists

    MigMaster Spare Parts List - Spare parts should be ordered from your nearest ESAB supplier. When ordering, indicate model, serial number, description and part number according to the spare parts list. MigMaster Spare Parts List (Figure 5) Item Description Part No.
  • Page 19 MigMaster 210 Spare Parts (Figure 5) Figure 5 - MigMaster 210 Front View...
  • Page 20 MigMaster 210 Spare Parts (Figure 6) Item Description Part No. Symbol Diode bridge complete 0558002425 Thermostat 0320918001 K31, 1 Resistor spiral 0367768001 Auxiliary transformer 0367524001 Secondary fuse (slow) 3.15A 0567900112 Connection block 0040705501 Middle plate 0466217001 Control PC Board 0558002745...
  • Page 21 MigMaster 210 Spare Parts (Figure 6) Figure 6 - MigMaster 210 Internal Right Side View...
  • Page 22 MigMaster 210 Spare Parts (Figure 7) Item Description Part No. Symbol Solenoid valve 0193054002 Gas hose 6 ft. (No Fittings) 0190315102 Nipple, Push 35N22 Nut,Hose 136Z08 Wire reel hub 0146967881 Connection block 8 pole 0162781007 Inching button 0193793001 K5, 1...
  • Page 23 MigMaster 210 Spare Parts ( Figure 7) Burn Back Time Figure 7 - MigMaster 210 Internal Left Side View...
  • Page 24 MigMaster 210 Spare Parts (Figure 8) Item Description Part No. Wire Feeder Motor 0466489001 Pressure device 0368749880 Pressure arm compl. 0367529001 Rivet 0211501348 Locking washer 0192859009 Nozzle in 0367206001 Wire guide in (5.12 in.) 0157349001 Screw 0212108041 Bracket 0369306001 Feed roller .023/.030-.035 Fe, SS 0367556001 Optional Feed roller .030 - .035 Cored...
  • Page 25 MigMaster 210 Spare Parts (Figure 8) Figure 8 - MigMaster 210 Wire Feeder Assembly MigMaster 210 Spare Parts (Items Not Illustrated) Description Part No. Welding clamp 82F31 Work Assembly 32995 Option: Primary Extension Cord 37833 Option: V Feed Roll 023/030/035 SS...
  • Page 28 ESAB Welding & Cutting Products, Florence, SC Welding Equipment COMMUNICATION GUIDE - CUSTOMER SERVICES A. CUSTOMER SERVICE QUESTIONS: Order Entry Product Availability Pricing Delivery Order Changes Saleable Goods Returns Shipping Information Eastern Distribution Center Telephone: (800)362-7080 / Fax: (800) 634-7548...

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