1. Manuals
  2. Brands
  3. ESAB Manuals
  4. Welding System
  5. fabricator 211i
  6. Service manual

ESAB fabricator 211i Service Manual

3-in-1 multi process welding systems
Hide thumbs
Table of Contents

Advertisement

Quick Links

ESAB Fabricator
211i
®
3-IN-1 Multi Process
Welding Systems
Service
Manual
A-12922
115V
210
208/230V
3163339
Révision : AA Issue Date: September 22, 2015 Manual No.: 0-5450
esab.com

Advertisement

Table of Contents
loading

Related Manuals for ESAB fabricator 211i

Summary of Contents for ESAB fabricator 211i

  • Page 1: Service Manual

    ESAB Fabricator 211i ® 3-IN-1 Multi Process Welding Systems Service Manual A-12922 115V 208/230V 3163339 Révision : AA Issue Date: September 22, 2015 Manual No.: 0-5450 esab.com...
  • Page 2 WE APPRECIATE YOUR BUSINESS! Congratulations on your new ESAB product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network.
  • Page 3 ESAB 2800 Airport Rd. Denton, TX 76208 www.esab.com Copyright 2015 by ESAB All rights reserved. Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited. The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause.
  • Page 4 Be sure this information reaches the operator. You can get extra copies through your supplier. CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equip- ment, we urge you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and Gouging,”...

  • Page 5: Table Of Contents

    How To Use This Manual ..................... 2-1 2.05 Transportation Methods ....................2-2 2.06 User Responsibility ..................... 2-2 2.07 Fabricator 211i Portable System Package (Part No. W1004201) ........ 2-2 SECTION 3: SAFETY AND INSTALLATION .................. 3-1 3.01 Duty Cycle ........................3-1 3.02 Specifications ......................
  • Page 6 TABLE OF CONTENTS 5.07 Preliminary Check of the Control PCB ................. 5-6 5.08 Check Main Input Rectifier ..................5-7 5.09 DC Bus Voltage Measurement ..................5-8 5.10 PCB Connectors ......................5-9 5.11 DIP Switch Settings, Control PCB ................5-16 5.12 Calibration .........................

  • Page 7: Section 1: Safety

    SECTION 1: SAFETY Safety Precautions Users of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding or plasma cutting equipment.
  • Page 8 ESAB FABRICATOR 211i Arc welding and cutting can be injurious to yourself and others. WARNING Take precautions when welding and cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard data. ELECTRIC SHOCK - Can kill.

  • Page 9: Introduction

    2.04 Description in the operating area. The ESAB Fabricator 211i is a self contained single phase multi WARNING process welding system that is capable of performing MIG Gives information regarding possible (GMAW/FCAW), STICK (SMAW) and LIFT TIG (GTAW) welding pro- electrical shock injury.

  • Page 10: Transportation Methods

    • DVD recommended that such repairs be carried out by appropriately qualified persons approved by ESAB. Advice in this regard can be obtained by contacting an Accredited ESAB Distributor. This equipment or any of its parts should not be altered from standard specification without prior written approval of ESAB.

  • Page 11: Safety And Installation

    STICK / TIG 100 110 120 130 140 150 160 170 180 190 200 210 220 Welding Current (AMPS) Art # A-11265 Figure 3-1: Fabricator 211i Duty Cycle on 208/230V AC FABRICATOR 211i STICK SAFE OPERATING REGION (MIG, TIG & STICK)

  • Page 12: Specifications

    ESAB FABRICATOR 211i 3.02 Specifications Description Fabricator 211i Multi Process 3 in 1 Welder Power Source Part No. W1004200 Power Source Dimensions H17.12" x W10.47" x D 24.29" (435mm x 266mm x D617mm) Power Source Mass 57.3lb (26kg) Cooling Fan Cooled...

  • Page 13: Environment

    Power Source (Based on Article 630, National Electrical Code) ESAB continuously strives to produce the best product possible and therefore reserves the right to change, improve or revise the specifications or design of this or any product without prior notice. Such updates or changes do not entitle the buyer of equipment previously sold or shipped to the corresponding changes, updates, improvements or replacement of such items.

  • Page 14: Ventilation

    • Connected to the correct size power point and fuse as per the Specifications on page 3-2. WARNING The Fabricator 211i must be electrically connected by a qualified electrical trades-person. Damage to the PCA (Power Control Assembly) could occur if 265 VAC or higher is applied to the Primary Power Cable WARNING ELECTRIC SHOCK can kill;...
  • Page 15 ESAB FABRICATOR 211i Do not connect the ground (GREEN) conductor to an input line terminal. • Correctly installed, if necessary, by a qualified electrician. • Correctly earthed (electrically) in accordance with local regulations. • Connected to the correct size power point, fuse and primary supply lead based on Table 3-2.

  • Page 16: Electromagnetic Compatibility

    ESAB FABRICATOR 211i 3.07 Electromagnetic Compatibility WARNING Extra precautions for Electromagnetic Compatibility may be required when this Welding Power Source is used in a domestic situation. A. Installation and Use - Users Responsibility The user is responsible for installing and using the welding equipment according to the manufacturer’s instructions. If electromag- netic disturbances are detected then it shall be the responsibility of the user of the welding equipment to resolve the situation with the technical assistance of the manufacturer.

  • Page 17: Victor Regulator

    ESAB FABRICATOR 211i 3. Welding Cables The welding cables should be kept as short as possible and should be positioned close together but never coiled and running at or close to the floor level. 4. Equipotential Bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered. However, metallic components bonded to the work piece will increase the risk that the operator could receive a shock by touching the metallic components and the electrode at the same time.
  • Page 18 ESAB FABRICATOR 211i WARNING use a regulator that delivers pressure exceeding the pressure rating of the downstream equip- DO NOT ment unless pro visions are made to prevent over-pressurization (i.e. system relief valve). Make sure the pressure rating of the down stream equipment is compatible with the maximum delivery pressure of the regulator.

  • Page 19: Leak Testing The System

    ESAB FABRICATOR 211i 9. On all cylinders, except acetylene, open the valve completely to seal the valve packing. On gaugeless regulators, the indica- tor will register the cylinder contents open. 10. On acetylene cylinders, open the valve 3/4 of a turn and no more than 1-1/2.

  • Page 20: Volt-Ampere Curves

    ESAB FABRICATOR 211i 3.12 Volt-Ampere Curves Voltage-Amperage Curves shows maximum voltage and amperage output capabilities of welding power source. Curves of other set- tings fall between curves shown. Art # A-11297 Figure 3-8: Fabricator 211i Volt-Ampere Curves SAFETY/INSTALLATION 3-10 Manual 0-5450...

  • Page 21: Operation

    ESAB FABRICATOR 211i SECTION 4: Operation 4.01 Fabricator 211i Power Source Controls, Indicators And Features A-12956 Figure 4-1: Front and Control Panel Figure 4-2: Rear Panel Connections Art # A-10938 Figure 4-3: Wire Feed Compartment Control Manual 0-5450 INSTALLATION/SETUP...
  • Page 22 ESAB FABRICATOR 211i 1. Power Indicator The power indicator is illuminated when the correct mains power is applied to the power source and when the ON/OFF switch located on the rear panel is in the ON position. 2. Thermal Overload Indicator (Fault Indicator) This welding power source is protected by a self resetting thermostat.
  • Page 23 ESAB FABRICATOR 211i NOTE! The preview functionality provided on this power source is intended to act as a guide only. Some dif- ferences may be observed between preview values and actual welding values due to factors including the mode of welding, differences in consumables/gas mixtures, individual welding techniques and the transfer mode of the welding arc (ie dip versus spray transfer).
  • Page 24 ESAB FABRICATOR 211i Negative Trigger Switch Spool Gun Motor Positive Remote Volts in MIG (GMAW/FCAW) Remote Wirespeed in MIG (GMAW/FCAW) mode Remote Amps in LIFT TIG (GTAW) mode Art # A-10421_AC Figure 4-4: Remote Control Socket Socket Pin Function Spool Gun Motor Negative...
  • Page 25 ESAB FABRICATOR 211i When STICK Mode is Selected In this mode the multifunction control knob is used to adjust arc force. Arc force control provides an adjustable amount of welding force (or “dig”) control. This feature can be particularly beneficial in providing the operator the ability to compensate for variability in joint fit-up in certain situations with particular electrodes.
  • Page 26 ESAB FABRICATOR 211i STICK and LIFT TIG Modes This digital meter is used to display the Welding Output Terminal Voltage in STICK / LIFT TIG modes during non-welding or welding. This value cannot be adjusted by varying the Multifunction Control Knob (10).

  • Page 27: Attaching The Tweco Fusion 220A Mig Gun

    21. Cooling Fan When the Fabricator 211i is powered up, the fan turns on for approximately 3 seconds and turns off. At the time of welding, the fan turns on when welding is started, and will stay on for 10 minutes after you stop welding. After the 10 minutes has elapsed, the fan will turn off.

  • Page 28: Installing 33/44 Lb Spool (12" Diameter)

    ESAB FABRICATOR 211i 4.03 Installing 33/44 lb Spool (12" diameter) As delivered from the factory, the unit is fitted with a Wire Spool Hub which accepts a Spool of 33/44 lb. or 12" diameter. Installation of wire spool, Refer to Figure 4-6.

  • Page 29: Installing 12.5 Lb Spool ( 8" Diameter)

    ESAB FABRICATOR 211i 4.04 Installing 12.5 lb Spool ( 8" diameter) In order to fit a 12.5 lb spool (8" diameter) assemble parts in the sequence shown in Figure 4-7. Installation of wire spool: 1. Remove Wire Spool Hub Retaining Clip. Grasp the loop and pull.

  • Page 30: Installing 1 Lb Spool (4" Diameter)

    ESAB FABRICATOR 211i 4.05 Installing 1 lb Spool (4" diameter) In order to fit a 1 lb spool (4" diameter) assemble parts in the sequence shown in Figure 4-8. Installation of wire spool: 1. Remove Wire Spool Hub Retaining Clip. Grasp the loop and pull.

  • Page 31: Inserting Wire Into The Wire Feed Mechanism

    ESAB FABRICATOR 211i 4.06 Inserting Wire Into The Wire Feed Mechanism Release the tension from the pressure arm by turning the adjustable wire drive tension knob in an anti-clockwise direction. Then push the tension knob toward the back of the machine to releases the pressue arm (Figure 4-9). With the MIG welding wire feeding from the bottom of the spool (Figure 4-10) pass the electrode wire through the inlet guide, between the rolls, through the outlet guide and into the MIG gun.

  • Page 32: Feed Roll Pressure Adjustment

    ESAB FABRICATOR 211i 4.07 Feed Roll Pressure Adjustment The pressure (top) roll applies pressure to the grooved feed roll via an adjustable pressure knob. These devices should be adjusted to a minimum pressure that will provide satisfactory WIREFEED without slippage. If slipping occurs, and inspection of the wire contact tip reveals no wear, distortion or burn back jam, the conduit liner should be checked for kinks and clogging by metal flakes and swarf.

  • Page 33: Wire Reel Brake

    ESAB FABRICATOR 211i 4.09 Wire Reel Brake The wire reel hub incorporates a friction brake which is adjusted during manufacture for optimum braking. If it is considered necessary, adjustment can be made by turning the Thumb Screw inside the open end of the hub clockwise to tighten the brake.
  • Page 34 ESAB FABRICATOR 211i WARNING Before connecting the work clamp to the work make sure the Electricity Supply is switched off. Secure the welding grade shielding gas cylinder in an upright position by chaining it to a suit- able stationary support to prevent falling or tipping.

  • Page 35: Setup For Mig (Fcaw) Welding With Flux Core (Gasless) Wire

    ESAB FABRICATOR 211i 4.11 Setup For MIG (FCAW) Welding With Flux Core (Gasless) Wire A. Select MIG mode with the process selection control (refer to Section 4.01.13 for further information). B. Connect the MIG polarity lead to the negative welding terminal (-). If in doubt, consult the electrode wire manufacturer.

  • Page 36: Setup For Spool Gun Mig (Gmaw) Welding With Gas Shielded Mig Wire

    ESAB FABRICATOR 211i 4.12 Setup For SPOOL GUN MIG (GMAW) Welding With Gas Shielded MIG Wire Select MIG mode with the Process Selection Control. For setup and operation of the spool gun, please refer to the spool gun operations manual.
  • Page 37 ESAB FABRICATOR 211i WARNING Before connecting the work clamp to the work make sure the main power supply is switched off. Secure the welding grade shielding gas cylinder in an upright position by chaining it to a suit- able stationary support to prevent falling or tipping.

  • Page 38: Setup For Lift Tig (Gtaw) Welding

    NOTE! A ESAB 26V TIG torch with an 8 pin plug must be used to turn the weld current on/off via the TIG torch trigger switch to TIG weld OR a ESAB Foot Control with an 8 pin plug must be used to turn the weld cur- rent on/off as well as providing remote control of the weld current.

  • Page 39: Setup For Stick (Smaw) Welding

    ESAB FABRICATOR 211i Art # A-11246_AB Connect to shielding gas regulator/ ow gauge. Secure the gas cylinder in an upright position by Positive Welding chaining it to a stationary Terminal (+) support to prevent falling or tipping. Work Lead Negative Welding...
  • Page 40 ESAB FABRICATOR 211i Positive Welding Terminal (+) Electrode Holder Negative Welding Terminal (-) Work Lead Art # A-11247 Figure 4-18: Setup for Manual Arc Welding. INSTALLATION/SETUP 4-20 Manual 0-5450...

  • Page 41: Troubleshooting

    ESAB FABRICATOR 211i SECTION 5: TROUBLESHOOTING 5.01 Basic Troubleshooting-Power Source Faults NOTE! In the table below, words "Faulty Power PCB, Control PCB or Display PCB" will appear, refer to relative sec- tions to detect and confirm the fault. Refer to Section 5.06, 5.08, 5.09 and 5.10/Item 1/Power PCB to detect whether the Power PCB is defective.

  • Page 42: Routine Service And Calibration Requirements

    The inspection and testing of the power source and associated accessories shall be carried out by a licensed electrician. This includes an insulation resistance test and an earthing test to ensure the integrity of the unit is compliant with ESAB's original specifications.
  • Page 43 2. The earth terminal of the associated plug of a transportable power source Note that due to the dangers of stray output currents damaging fixed wiring, the integrity of fixed wiring supplying ESAB welding power sources should be inspected by a licensed electrical worker in accordance with the requirements below - 1.

  • Page 44: Check Unit Before Applying Power

    Power Source Calibration A. Schedule Output testing of all ESAB Inverter Power Sources and applicable accessories shall be conducted at regular intervals to ensure they fall within specified levels. Calibration intervals shall be as outlined below - 1. For transportable equipment, at least once every 3 months; and 2.

  • Page 45: Test Equipment And Tools Needed For Troubleshooting And Servicing

    ESAB FABRICATOR 211i 5.04 Test Equipment and Tools Needed for Troubleshooting and Servicing Art # A-09849 • Digital Multimeter • DC clip-on ammeter • Screwdriver and spanner • Oscilloscope & isolating transformer 5.05 Visually Inspect Visually inspect the inside of the Power Source. The levels of current present in these units can cause burning or arcing of PCB, trans- formers, switches, or rectifier when a failure occurs.

  • Page 46: Preliminary Check Of The Control Pcb

    ESAB FABRICATOR 211i Voltage with Supply DC Bus Testing Multimeter Lead Placement Voltage OFF Positive meter lead to testpoint 1 Upper capacitor bank 0 VDC Negative meter lead to testpoint 2 Positive meter lead to testpoint 2 Lower capacitor bank...

  • Page 47: Check Main Input Rectifier

    ESAB FABRICATOR 211i IGBT Testing Multimeter Lead Placement Ohms IGBT V8 & V8-1 Positive meter lead to testpoint 4 >150 Ω Negative meter lead to testpoint 3 IGBT T1 & T2 Positive meter lead to testpoint 5 >150 Ω Negative meter lead to testpoint 6 IGBT T4 &...

  • Page 48: Dc Bus Voltage Measurement

    ESAB FABRICATOR 211i Input Rectifier Testing Multimeter Lead Placement Diode Voltage Positive meter lead to 16 AC1 to DC+ 0.2 – 0.8 VDC Negative meter lead to testpoint 18 Positive meter lead to 17 AC2 to DC+ 0.2 – 0.8 VDC...

  • Page 49: Pcb Connectors

    ESAB FABRICATOR 211i DC Bus Testing Multimeter Lead Placement Voltage with Supply Voltage ON Positive meter lead to testpoint 1 Upper capacitor bank 190 VDC +/-10% Negative meter lead to testpoint 2 Positive meter lead to testpoint 2 Lower capacitor bank...
  • Page 50 ESAB FABRICATOR 211i PWM Header Pin Pin function Signal 0VDC 0 VDC Motor pwm drive signal 5 VDC pk Table 5-12 PWM Header pin function (connects to PWM header on control PCB) MD Header Pin Pin function Signal Motor positive...
  • Page 51 ESAB FABRICATOR 211i Spoolgun PCB Art # A-10754 MT-IN Header Pin Pin function Signal Motor positive from Power PCB 24 VDC Motor negative from Power PCB 0 VDC Motor negative 0 VDC Motor positive 24 VDC Table 5-21 MT-IN Header pin function (Connects to MD header on Power PCB & to Motor)
  • Page 52 ESAB FABRICATOR 211i Display PCB Art # A-10755 GUN Header Pin Pin function Signal +24V trigger positive (0V when trigger closed) 24 VDC 0VDC 0 VDC Table 5-26 GUN Header pin function (connects to GUN header on control PCB) GUN1 Header Pin...
  • Page 53 ESAB FABRICATOR 211i R-G Header Pin Pin function Signal Spool gun motor negative 24 VDC +24V trigger positive (0V when trigger closed) 24 VDC 0VDC 0 VDC Spool gun motor 0 VDC -12VDC -12 VDC +12VDC +12 VDC Remote amps...
  • Page 54 ESAB FABRICATOR 211i PFC Header Pin Pin function Signal +5 VDC PFC OK signal, 1= PFC OK Table 5-35 PFC Header pin function (connects to JC header on Power PCB) QF/DY Header Pin Pin function Signal +24V (VRD positive) 24 VDC...
  • Page 55 ESAB FABRICATOR 211i CR Header Pin Pin function Signal 5 VDC Wiper 10k Burnback potentiometer 0 – 5 VDC 0 VDC Table 5-42 CR Header pin function (connects to 10k Burnback potentiometer) OT1 Header Pin Pin function Signal Diode thermostat...

  • Page 56: Dip Switch Settings, Control Pcb

    5.11 DIP Switch Settings, Control PCB DIP Switch SW0, control PCB Art # A-12073 SW0 No. SW0 Position Set to OFF for Fabricator 211i Set to OFF for Fabricator 211i Table 5-46 SW0 Dip Switch Position TROUBLESHOOTING 5-16 Manual 0-5450...

  • Page 57: Calibration

    ESAB FABRICATOR 211i 5.12 Calibration Calibration Art # A-12073 Set SW0 position 1 to ON while the power source is turned off, to allow calibration of output volts & amps. Output Current Calibration Select STICK mode on the front panel.
  • Page 58 ESAB FABRICATOR 211i Art # A-10758 Select MIG mode on the front panel. Remove the load from the output terminals. Set MIG output voltage to maximum. Set front panel WIRESPEED (AMPS) potentiometer to minimum. AMPS display should read “30” Adjust W02 trimpot until motor volts are 4.2V +/- 0.2V or motor feedroll shaft speed is 27rpm Set front panel WIRESPEED (AMPS) potentiometer to maximum.

  • Page 59: Circuit Diagram

    ESAB FABRICATOR 211i 5.13 Circuit Diagram 1 +24VDC BLACK BLACK +24CDC 1 N/A 2 WHITE WHITE +24VDC WHITE WHITE 2 +5VDC INPUT 230V/115V YELLOW OUTPUT CONTROL SIGNAL 2 PWM (MOTOR DRIVER 5VDC PEAK) BLACK 1 PWM RETURN WHITE +24VDC 1...

  • Page 60: Main Circuit Description

    ESAB FABRICATOR 211i 5.14 Main Circuit Description WARNING Turn off power and disconnect mains supply plug from receptacle before working on the unit. Allow two minutes for capacitors to discharge after disconnection from mains supply voltage. The mains supply voltage is connected via a double pole switch to the input rectifier Q1 through an EMC filter. Overvoltage protec- tion is provided by varistor CY1.

  • Page 61: Disassembly Procedure

    ESAB FABRICATOR 211i SECTION 6: DISASSEMBLY PROCEDURE 6.01 Safety Precautions for Disassembly WARNING Gives information regarding possible electrical shock injury. Warnings will be enclosed in a box such as this. Unplug unit before beginning Disassembly procedure. 6.02 Control PCB Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly.

  • Page 62: Front Panel Assembly Removal

    ESAB FABRICATOR 211i 6.03 Front Panel Assembly Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly. 1. Screws on front panel. 2. Positive output terminal bolts. Unscrew output terminal bolts. 3. Negative output terminal bolts. Unscrew Negative output terminal bolts.

  • Page 63: Display Pcb Removal

    ESAB FABRICATOR 211i 6.04 Display PCB Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly. 1. Remove Control Panel screw (4). 2. Display PCB. 3. Disconnect the harnesses from the connectors. A-12944 Manual 0-5450 DISASSEMBLY PROCEDURES...

  • Page 64: Back Panel Removal

    ESAB FABRICATOR 211i 6.05 Back Panel Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly. 1. Remove the screws on the back . 2. Remove Rear Panel screws . 3. Remove The Ground Wire. 4. Wire from Power PCB.

  • Page 65: Power Switch S1 And Power Cord Removal

    ESAB FABRICATOR 211i 6.06 Power Switch S1 and Power Cord Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly. 1. Gas inlet. Remove gas inlet from rear panel. 2. Remove The Ground Wire. 3. Remove the screws which control the supply cord.

  • Page 66: Base Panel Removal

    ESAB FABRICATOR 211i 6.07 Base Panel Removal WARNING Read and follow safety information in Section 5.03 before proceeding with disassembly. 1. Remove Wire Feeder Screws. 2. Remove inductor assembly Screws. 3. Remove Power PCB assembly Screws. 4. Remove Center Panel Screws.

  • Page 67: Assembly Procedures

    ESAB FABRICATOR 211i SECTION 7: ASSEMBLY PROCEDURES 7.01 Installing Base Panel 1. Power PCB assembly. 2. Install Power PCB assembly screws. 3. Install inductor assembly Screws. 4. Install Wire Feeder Screws. 5. Install Center Panel Screws. Art # A-10766 Manual 0-5450...

  • Page 68: Installing Back Panel

    ESAB FABRICATOR 211i 7.02 Installing Back Panel 1. Install gas inlet. 2. Install the power supply cord and the screws. 3. Install fan. 4. Reconnect the pipe to gas inlet and the screw. 5. Reconnect the supply wires. 6. Reconnect the supply wires which connect to power PCB.

  • Page 69: Installing Front Panel

    ESAB FABRICATOR 211i 7.03 Installing Front Panel 1. Reinstall output Dinse on front panel with 27mm wrench. Reconnect positive output terminal bolts and tighten with 17mm wrench. ( Note: reconnect wires, pay attention to the wire colour.) Reconnect negative output terminal bolts and tighten with 17mm wrench. (note: reconnect wires and pay attention to the wire colour.)

  • Page 70: Installing Control Pcb And Clear Cover Sheet

    ESAB FABRICATOR 211i 7.04 Installing Control PCB and Clear Cover Sheet Refer to diagram on page 7-5. 1. Install 4 screws. 2. Plug harness into DRIVE connector. 3. Plug harness into SOURCE connector. 4. Plug harness into CR connector. 5. Plug harness into FUNs connector.

  • Page 71: Installing Cover Panel And Door Panel

    ESAB FABRICATOR 211i 7.05 Installing Cover Panel and Door Panel 1. Install Ground Screw, which connects the ground wire to the cover. 2. Install cover panel and door panel. Install Screws. Tighten screws. Art # A-11363_AC Install Screws A-12948 Tighten Screws Front & Rear...
  • Page 72 ESAB FABRICATOR 211i This Page Intentionally Blank ASSEMBLY PROCEDURES Manual 0-5450...

  • Page 73: Key Spare Parts

    ESAB FABRICATOR 211i SECTION 8: KEY SPARE PARTS 8.01 Tweco WeldSkill 220A MIG Gun (Used until January, 2013 MIG Gun Part No: WS220TA-15-3035 Art # A-11248_AB Figure 8-1: Tweco WeldSkill 220 MIG Gun TWECO WELDSKILL 220A MIG GUN PARTS ITEM PART NO.

  • Page 74: Tweco Fusion 220A Mig Gun

    Tweco Rear Connector 350-174H Tweco Control Wire 35K-350-1 Tweco Control Wire & Plug WS-354-TA-LC Table 8-2: Tweco Fusion 220A MIG Gun Parts ** Patent Pending * Refer to ESAB Catalog No. 64-2103 for additional options. Figure 8-2 KEY SPARE PARTS Manual 0-5450...

  • Page 75: Power Source Spare Parts

    ESAB FABRICATOR 211i 8.03 Power Source Spare Parts Figure 8-3 Manual 0-5450 KEY SPARE PARTS...
  • Page 76 Shroud, WF Motor, 211i W7005561 Label, Identification, Fab 211i (not shown) W7005562 Setup Chart English Version (not shown) 7978044PKD Large Spring, for One Pound Spool (not shown) W7005635 Latch, door, slide (not shown) Table 8-3: Fabricator 211i Parts KEY SPARE PARTS Manual 0-5450...

  • Page 77: Optional Accessories

    For remote amperage control when TIG welding ESAB Helmet (USA Only) ......Part No. 4100-1004 WeldSkill Auto-Darkening Helmet Skull &...
  • Page 78 ESAB FABRICATOR 211i This Page Intentionally Blank OPTIONS/ACCESSORIES Manual 0-5450...
  • Page 80 Tel: +81 45 670 7073 Tel: +39 02 97 96 8.1 Fax: +81 45 670 7001 Fax: +39 02 97 96 87 01 MALAYSIA THE NETHERLANDS ESAB (Malaysia) Snd Bhd ESAB Nederland B.V. Amersfoort www.esab.eu ©2015 ESAB Welding and Cutting Products Printed in China...

Table of Contents