ETC IRIDEON AR500 Owner's Manual
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ETC IRIDEON AR500 Owner's Manual

Exterior luminaire
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AR500
Exterior Luminaire
Owner's Manual
Revision E
C o p y r i g h t © E le c tr o n i c T h e a t r e C o n t r o l s , I n c .
A l l R i g h t s r e s e r v e d .
P r o d u c t in f o r m a t i on a n d s p e c i f i c a t i o n s s u bj e c t t o c h a n g e .
P a r t N u m b e r : 7091M1005 R e v E
R e l e a s e d : F e b r u a r y 2 0 0 3

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  • Page 1 ™ AR500 Exterior Luminaire Owner’s Manual Revision E C o p y r i g h t © E le c tr o n i c T h e a t r e C o n t r o l s , I n c . A l l R i g h t s r e s e r v e d .
  • Page 2 ® ® Ir i d e o n i s a r e g i s t e r e d t r a d e m a r k o w n e d b y E l e c t r o n ic T h e a t r e C o nt r o l s , I n c .
  • Page 3  AR500 E RIDEON XTERIOR UMINAIRE WNERS ANUAL AR500 Exterior Wash Luminaire Owners Manual Reporting Errors and Recommending Improvements You can improve this manual. If you find any mistakes or if you know of a way to improve procedures, please let us know. Send your comments to: Electronic Theatre Controls, Inc.
  • Page 4  AR500 E RIDEON XTERIOR UMINAIRE WNERS ANUAL Patent and Trademark Notice ® Irideon is a registered trademark owned by Electronic Theatre Controls, Inc., 3030 Laura Lane, Middleton, Wisconsin, USA, and is registered in the United States and other countries. Composer™ Composer Lite, ™ AR5™, AR6™, AR500™, Building With Light™, and the Building Designs are also trademarks owned by Electronic Theatre Controls, Inc.

  • Page 5: Table Of Contents

     AR500 E RIDEON XTERIOR UMINAIRE WNERS ANUAL Contents Chapter 1. Introduction 1.1 ..............Scope 1.2 ......... Maintenance Concept 1.3 ......Recommended Safety Practices 1.4 ........... Manual Organization 1.5 ..........Technical Assistance Chapter 2. Description 2.1 ......Basic Features and Capabilities 2.1.1 ..............Color 2.1.2 ..........
  • Page 6 ONTENTS Chapter 5. Trouble Shooting 5.1 ..Problem: Lamp Does Not Light or is Dim 5.1.1 ........Test Lamp and Power 5.1.2 ............Test Ballast 5.2 ..Problem: Fixture Does Not Change Color 5.2.1 ..........DMX Only Version 5.2.2 ..........Composer Version 5.3 ..
  • Page 7 ONTENTS 6.2.23 ....Electronics Plate Assembly Figures 6-38 6.2.24 ....Replacing the Address Switch Cable 6-39 6.2.25 ....Replacing the Address Switch PCB 6-39 6.2.26Replacing the Data Output Cable in Stanchion Assembly 6-40 6.2.27Replacing the Electronics AC/DMX Input Cable Assembly 6-40 6.2.28 ....
  • Page 8 1. I HAPTER NTRODUCTION This chapter describes the scope and maintenance concept, as well as recommended safety practices and manual organization. 7091M1005 08/28/00...

  • Page 9: Scope

    1. I HAPTER NTRODUCTION Scope This is an owners manual for the IRIDEON AR500 exterior wash luminaire. The information in this manual requires some basic knowledge of optics, electronics, and electrical repair. This manual is divided into nine major topics: Introduction; Description; Installation; Test;...

  • Page 10: Technical Assistance

    For further assistance or questions regarding the AR500 luminaire, please contact the Electronic Theatre Controls, Technical Support staff in Middleton, Wisconsin U.S.A. at 608- 831-4116 or toll-free at 800-688-4116. You may also Email ETC at Service@ETCconnect.com. 7091M1005 08/28/00...
  • Page 11 1. I HAPTER NTRODUCTION (This page intentionally blank.) Chapter 2. Description This chapter describes basic features, capabilities, and configurations for the AR500 luminaire. 7091M1005 08/28/00...

  • Page 12: Basic Features And Capabilities

    2. D 2-11 HAPTER ESCRIPTION Basic Features and Capabilities The IRIDEON AR500 exterior wash luminaire is a specialized outdoor floodlight that features a patented, computer-controlled, dichroic color-changing assembly and optional diffuser or douser mechanism. The luminaire is designed for use in wet locations, with national and international safety listings.

  • Page 13: Luminaire Versions

    2. D 2-11 HAPTER ESCRIPTION Luminaire Versions The AR500 luminaire is available in two versions: the Standard Version and the Remote Ballast Version. The Standard Version consists of a head enclosure, which houses the floodlight, mounted directly to a stanchion. The Remote Ballast Version features a head enclosure equipped with a mounting foot, which allows the floodlight to be placed independent of its stanchion.
  • Page 14 2. D 2-11 HAPTER ESCRIPTION Control: Composer control system or minimum of four DMX512 channels per luminaire are required based on luminaire configuration. Channel Filters & Diffuser/Douser Blue Filters Amber Filters Magenta Filters Diffuser/Douser Panels Fixed Focus Range: Focus is manually adjustable through: 348°...

  • Page 15: Configurations

    2. D 2-11 HAPTER ESCRIPTION Configurations Optical Optional lenses provide a wide range of beam spreads from 9° to 68°. The following table lists characteristics of each available lens (clear, light stipple, 8-row Lenticular, 10-row Lenticular, 12-row Lenticular, and buxom). Source: MSD 700 Lamp Optical Lens Diffusion...

  • Page 16: Electrical

    2. D 2-11 HAPTER ESCRIPTION Electrical The AR500 luminaire is available in different voltage and control configurations. Voltage configurations are obtained by configuring the ballast plate with the appropriate circuit breaker and transformer (in some cases no transformer is required). The luminaire control configurations are determined by the control circuit board on the electronics plate.

  • Page 17: Electronics Plate

    2. D 2-11 HAPTER ESCRIPTION Electronics Plate The AR500 luminaire may be controlled with a DMX console or the Composer lighting control system. Currently, there are two types of electronics plates; DMX only and the Composer controller version. The Composer controller version will accept only Composer protocol.

  • Page 18: Control Systems

    2. D 2-11 HAPTER ESCRIPTION Control Systems The Composer control system may be supported by only a PC; a PC and Master Control Processor; or a PC, Master Control Processor and Remote stations. Composer Lite control system may be used with a PC connected only for programming. DMX-512 control may be obtained using a DMX Interpreter and a programmable lighting controllers.

  • Page 19: Mcp Control System

    2. D 2-11 HAPTER ESCRIPTION MCP Control System A control system featuring a Master Control Processor (MCP) is able to support 31 IRIDEON luminaires on 2 data runs for a total of 62 luminaires utilizing the IRIDEON data protocol for luminaire operation.

  • Page 20: Dmx Interpreter Control System

    2. D 2-11 HAPTER ESCRIPTION DMX Interpreter Control System The DMX Interpreter receives DMX-512 data and converts the data to the IRIDEON data protocol for each luminaire operation. Up to 31 IRIDEON luminaires are supported on each of two data runs for a total of 62 luminaires. Note: The DMX Interpreter is only required if the AR500 luminaires contain a Composer control circuit board on the electronics plate.
  • Page 21 2. D 2-11 HAPTER ESCRIPTION DMX-512 Control System (DMX only Control Card) Early versions of the AR500 luminaire contain control cards that only work with DMX-512. These luminaires use a standard DMX transmitter/console for operation. DMX only installations may use a single or multiple data runs. Single Data Run The following illustration displays a five-unit layout with a single data run.

  • Page 22: Unit Configuration

    2. D 2-11 HAPTER ESCRIPTION Unit Configuration The AR500 luminaire is factory configurable for many applications. When ordering a new luminaire the configurations are determined by the catalog number. This number is as follows: Example: AR500 - A / 120 / 60 / VN / DF / GR / NN Lamp Voltage Frequency...
  • Page 23 3-21 Chapter 3. Installation This chapter describes the installation requirements and site preparations, as well as luminaire installation, fixture address, and power-up procedures for the AR500 luminaire. 7091M1005 02/17/03...

  • Page 24: Installation Requirements

    3. I 3-23 HAPTER NSTALLATION Installation Requirements Each AR500 exterior wash luminaire is shipped in two cartons, with the stanchion in one carton and the head assembly in another carton. Ensure one stanchion and one head assembly is available for each luminaire to be installed. Lamps, manuals, and accessories are packed in a third carton.

  • Page 25: Mounting Platform For Stanchion Assembly

    3. I 3-23 HAPTER NSTALLATION Mounting Platform for Stanchion Assembly The stanchion mounting platform must have a diameter (or distance across flat sides) of at least 18 inches (45.00cm). The luminaire's mounting plate includes mounting holes sized to provide clearance for four sets of 3/8-18 (M10) (preferably stainless steel). The hole pattern for the mounting plate is a square that is 10.10 inch (25.65cm) on a side [or 10-7/64 inches (5.65cm)square].

  • Page 26: Mounting Platform For Remote Head Assembly

    3. I 3-23 HAPTER NSTALLATION Mounting Platform for Remote Head Assembly The remote head mounting assembly requires a flat surface about 6-1/2 inches (16.51cm) square. The mounting plate includes holes sized to provide clearance for four sets of 3/8-18 (M10) studs (preferably stainless steel).

  • Page 27: Clearance And Access For Standard Version

    3. I 3-23 HAPTER NSTALLATION Clearance and Access for Standard Version As shown, the head assembly can be rotated to any orientation thru 348° and requires 13 inch (33 cm) radius clearance around the vertical tilt axis. The stanchion assembly can be rotated 14° and requires 33-9/16 inches (85.3 cm) radius clearance around the horizontal pan axis.

  • Page 28: Clearance And Access For Remote Version

    3. I 3-23 HAPTER NSTALLATION Clearance and Access for Remote Version As shown, the bolt pattern for the remote mounting foot is not square and the stanchion requires an 8 inch (20.32cm) radius clearance all around, with access to cable entrance/exit.. WARNING: This appliance must be Earthed.

  • Page 29: Input Power And Control Cabling

    Connection White/Red Positive Data Black Negative Data Drain Ground TO STANCHION FROM PRIOR J-BOX TO NEXT J-BOX J-BOX +DATA +DATA -DATA -DATA DRAIN DRAIN WRGDIAG3 ETC, Inc requires Belden 9729 cable for control signal distribution to the luminaire. 7091M1005 02/17/03...

  • Page 30: Data Wire Termination

    3. I 3-23 HAPTER NSTALLATION Data Wire Termination If the data cable is installed in a daisy-chain (feed-through) configuration, install a 120Ω termination resistor (provided) at the end-of-line between positive (white or red) data line and negative (black or green) data line. If a MCP, DMX Interpreter, or data splitter is installed, the last luminaire on each data run, as well as the transmitter to splitter data run, must be terminated.

  • Page 31: Luminaire Installation Procedure

    3. I 3-23 HAPTER NSTALLATION Luminaire Installation Procedure The following chapter describes unpacking shipping cartons, installing, preparing, and wiring the stanchion and head unit for both standard and remote luminaires. This section also covers lamp installation and focus procedures. Standard Version Unpack Shipping Cartons Note: Stanchion weighs 82 pounds (37.19Kg) or less, depending on voltage configuration;...
  • Page 32 3. I 3-23 HAPTER NSTALLATION Wiring to Stanchion 6.Strip both data cable and power cable to expose conductors. Install 120Ω termination resistor (provided) at end-of-line between positive(white or red) data line and negative(black or green) data line. If data splitter is installed, the last luminaire on each data run, as well as the transmitter to splitter data run, must be terminated.
  • Page 33 3. I 3-23 HAPTER NSTALLATION Install Head Enclosure 7.Connect head enclosure to stanchion as follows: a. Remove nut, spring washer, and flat washer from the head enclosure tilt tube and from cables. Ensure black o-ring stays in tilt tube groove. b.
  • Page 34 3. I 3-23 HAPTER NSTALLATION both hands, yet hold itself in place when left alone. There should be no gap between tilt tube and stanchion side. FLAT WASHER WAVE WASHER 1-7/8" NUT TILT TUBE ASSY TUBASSY Finish Preparing Stanchion 8.Connect head enclosure cables to stanchion. a.
  • Page 35 3. I 3-23 HAPTER NSTALLATION 10.Rotate head assembly to approximate desired angle. 11.Tighten Allen head screw on tilt tube clamp as needed to hold luminaire in place. Install Lamp 12.Remove rear cap. Be sure O-ring remains in groove of rear cap. 13.Install lamp in lamp socket.

  • Page 36: Remote Version

    3. I 3-23 HAPTER NSTALLATION Remote Version Unpack Shipping Cartons Note: Stanchion weighs 90 pounds(40.82Kg) or less, depending on voltage configuration; head enclosure weighs 72 pounds(32.65Kg). Two people are required to install luminaire. 1.Remove stanchion and head assembly from cartons. 2.Locate tool kit (provided).
  • Page 37 3. I 3-23 HAPTER NSTALLATION Wiring to Stanchion 7.Strip both data cable and power cable in order to expose conductors. Connect as follows: a. DATA Wires: Wire Connection White/Red Data + Black Data - Drain Ground TO STANCHION TO NEXT FROM PRIOR J-BOX J-BOX...
  • Page 38 3. I 3-23 HAPTER NSTALLATION 9.Route output wiring to location of head enclosure, according to local code requirements. 7091M1005 02/17/03...
  • Page 39 3. I 3-23 HAPTER NSTALLATION Install Head Enclosure 10.Using screwdriver, remove large cover (six screws) from remote mounting assembly. 11.Set head on mounting pad in required orientation. 12.Secure head to pad using 3/8 inch hardware (not provided) and two 3/8 inch sealing washers (provided on interior holes only).
  • Page 40 3. I 3-23 HAPTER NSTALLATION Input Wiring to Head Note: If necessary, loosen terminal strip to install wiring and replace when all wires are terminated. 13.Connect wiring as shown: a. Feed lamp cable (14 AWG, 3-conductor cable) through the lower cable entrance, strip insulation 1/4 inch(6.35mm), and connect to the two-position terminal strip (connect black wires to black wires and white wires to white wires).
  • Page 41 3. I 3-23 HAPTER NSTALLATION Preliminary Focus Adjustment 15.Adjust focus: CAUTION: Be careful when loosening 3/16 inch Allen screw, 1-1/4 inch nut and 3/4 inch bolt (Steps 15.a. and 15.c.). This unit is heavy and could rotate quickly once it is loosened. a.
  • Page 42 3. I 3-23 HAPTER NSTALLATION Install Lamp 16.Remove rear cap. Be sure O-ring remains in groove of rear cap. 17.Install lamp in lamp socket. Do not touch the quartz bulb with bare fingers. If touched, clean quartz bulb with alcohol. 18.Reinstall rear cap on head enclosure, assuring O-ring is still in-place.

  • Page 43: Fixture Address

    3. I 3-23 HAPTER NSTALLATION Fixture Address Each AR500 luminaire requires four channels of data per unit to control the position of the color filters and diffuser/douser. The control sequence is as follows: Channel Filters & Diffuser/Douser Blue Filters Amber Filters Magenta Filters Diffuser/Douser Panels In a simple DMX case, only AR500 luminaires are on a distribution network and the first...
  • Page 44 3. I 3-23 HAPTER NSTALLATION THUMBWHEEL SWITCH BOARD STANCHN1 7091M1005 02/17/03...

  • Page 45: Composer Controller Version

    3. I 3-23 HAPTER NSTALLATION 3.4.2 Composer Controller Version On the Composer controller luminaire versions, the luminaire address is set by two rotary switches located on the control card on the electronics plate (see illustration below). The switch on top is the ten’s position and the switch below is the one’s position (For example, in the illustration below a setting of 1 would require the switch on top to be set to “0”...

  • Page 46: Power-Up And Final Focus

    3. I 3-23 HAPTER NSTALLATION Power-Up and Final Focus 1.Apply power to start lamp. The automatic calibration process will drive all filters to an open position. The luminaire will then remain on a solid white beam (unless control signal is present). Allow seven minutes for lamp to warm-up to full output.
  • Page 47 3. I 3-23 HAPTER NSTALLATION 3.Adjust front lens as follows: a. Loosen screws securing the lens clamping ring. Loosen in diagonal cross pattern until you can rotate lens and rotate to desired position. b. Tighten screws in diagonal cross pattern. c.

  • Page 48: Luminaire Self Test

    4. T HAPTER ESTS Luminaire Self Test The AR500 luminaire has embedded test routines which allow you to control the unit using the thumbwheel switch on the electronics plate. Use this feature to test and troubleshoot the unit without DMX or Composer control data present. The settings are given below. DMX Only Version To start the tests, change thumbwheel address as required.

  • Page 49: Composer Controller Version

    4. T HAPTER ESTS Composer Controller Version Fixture address “00” (that is, both rotary switches set to “0”) is the luminaire’s self test address. Internal commands direct the luminaire to perform a predetermined self test routine when switches are set in this position and power is applied. No external data commands are required for this test.
  • Page 50 4. T HAPTER ESTS To perform a self test: Step 1. Power-up unit with rotary switches set to “00”. Within five seconds the Green LED will begin to blink at a rate of on for two seconds and off for two seconds. Step 2.

  • Page 51: Dmx-512 Controller Color Test

    4. T HAPTER ESTS DMX-512 Controller Color Test When testing a luminaire color from a remote DMX-512 console use the following table of channel percentages to create colors. Adjust color channel percentages according to the chart to create the desired color. Color Blue Filter (%) Amber Filter...

  • Page 52: Chapter 5. Trouble Shooting

    AR500 luminaire, please refer to this section for possible remedies. If the problem cannot be solved, please contact ETC Technical Support staff in Middleton, WI USA at 608-831-4116 or toll-free at 800-688-4116. You may also Email ETC service@etcconnect.com...

  • Page 53: Problem: Lamp Does Not Light Or Is Dim

    5. T 5-15 HAPTER ROUBLE HOOTING Problem: Lamp Does Not Light or is Dim Test Lamp and Power 1.Make sure good lamp is installed (refer to 6.1.1 Replacing the Lamp). a. Try testing fixture with a spare lamp before continuing with troubleshooting.

  • Page 54: Test Ballast

    5. T 5-15 HAPTER ROUBLE HOOTING 5.Test the ballast AC. a. With AC power off, remove ballast plate from stanchion (refer to 6.1.6 Replacing the Ballast Assembly). If ballast has been powered up recently, then allow it to rest for 5 minutes before continuing.
  • Page 55 5. T 5-15 HAPTER ROUBLE HOOTING 2.Test the capacitors. a. Disconnect AC input power and remove leads to one of the capacitors, making note of lead locations for reconnection. b. To neutralize the capacitor, briefly short across the two terminals of the capacitor with an insulated-handle screwdriver.

  • Page 56: Problem: Fixture Does Not Change Color

    5. T 5-15 HAPTER ROUBLE HOOTING Problem: Fixture Does Not Change Color DMX Only Version 1.Using self test mode (Chapter 4), test each color and dimmer/diffuser motor. If only a particular panel set is not moving go to section 5.3 Problem: Some Color Panels Not Moving.
  • Page 57 5. T 5-15 HAPTER ROUBLE HOOTING Composer and Composer Lite Version Note: When a luminaire loses control data for five minuets, it will initiate a user specified “Emergency Preset”. Refer to the Composer or Composer Lite Controller Operators Manual for details. 1.Composer Version only.
  • Page 58 5. T 5-15 HAPTER ROUBLE HOOTING 4.Test 24V power supply. a. With power on, amber LED on power supply should illuminate. b. Check 5A slow-blow fuse on electronics plate. c. At red 13-position connector on power supply, using a voltage meter, measure pins 1 and 2 for 5V and pin 9 for 24V.

  • Page 59: Problem: Some Color Panels Not Moving

    5. T 5-15 HAPTER ROUBLE HOOTING Problem: Some Color Panels Not Moving 1. Test lamp control PCB motor drivers. Composer/ Composer Lite. Put MCP or DMX-I in self test mode. (Refer to MCP/DMX-I Owners manuals for details.) DMX only version put luminaire in self test mode. a.

  • Page 60: Dmx Control

    5. T 5-15 HAPTER ROUBLE HOOTING Problem: Fixture Does Not Respond to Control Data Note: On the AR500 luminaire, control data could consist of Composer or DMX protocol. Refer to section 2.2.2.2 Electronics Plate for control card/electronics plate identification. DMX Control Assuming fixture calibrates but does not respond to console control data: 1.Check incoming data signal.
  • Page 61 5. T 5-15 HAPTER ROUBLE HOOTING 1.Observe LED’s control PCB on electronics plate. See Figure 5.1 - Composer or Composer Lite Control PCB. a. If yellow LED is not on, Disconnect power and remove electronics plate. ii. Check 5A slow-blow fuse on electronics plate. Replace fuse if needed.
  • Page 62 5. T 5-15 HAPTER ROUBLE HOOTING a. If data is present at junction box (step 2.c.i.), but not in luminaire check continuity of control data cable wires with MCP or DMX- I connected. Connector position 2 corresponds with black wire and position 3 corresponds with white/red wire.
  • Page 63 5. T 5-15 HAPTER ROUBLE HOOTING DATA CONNECTOR PINOUT AC POWER Figure 5.3 - AC/DMX Input Cable Assembly (DMX Only Version) 13-POS. CONN. POWER SUPPLY 5-POS. CONN. 9-POS. INPUT 16-POS. OUTPUT 5A SLOW-BLOW FUSE 4-POS MTA FROM POWER SUPPLY BLACK YELLOW NOT USED DATA FROM...
  • Page 64 5. T 5-15 HAPTER ROUBLE HOOTING DATA OUTPUT PCB POWER CABLE ASSY. MOTOR AC INPUT CABLE ASSY. ADDRESS SWITCH 7091B7003 DC OUTPUT OUTPUTS 7090B7002 CABLE ASSY. AC LINES 7090B7003 16-POS CPC CONNECTOR ADDRESS INPUT RED LED 9-POS CPC CONNECTOR DMX INPUT 1/16A FUSES ELECTVW1 ELECTRONICS...
  • Page 65 5. T 5-15 HAPTER ROUBLE HOOTING (This page intentionally blank.) 7091M1005 08/28/00...

  • Page 66: Chapter 6. Maintenance

    6-18 Chapter 6. Maintenance This maintenance section is divided into two sections. The first section, basic maintenance, covers easily replaced major assemblies. The second section, comprehensive maintenance, details in-depth component and subassembly replacement and repair. Please read each procedure thoroughly before performing maintenance. ________________________________________________________________ Warning: High Voltage is present.

  • Page 67: Basic Maintenance

    6. M 6-47 HAPTER AINTENANCE Basic Maintenance WARNING: Power off unit before performing maintenance or repair procedures Replacing the Lamp 1.Using #2 Phillips screwdriver loosen our captive screws and remove head enclosure rear cap (Figure 6.1). (Be sure O-ring remains in groove of rear cap).

  • Page 68: Replacing The Lens

    6. M 6-47 HAPTER AINTENANCE Replacing the Lens WARNING: Power off unit before performing maintenance or repair procedures WARNING: Working on luminaire with the lamp lit and the lens removed may result in ultraviolet burning. 1.Using flat screwdriver, loosen captive screws securing lens clamping ring to head enclosure front cover (Figure 6.2).

  • Page 69: Replacing The Reflector

    6. M 6-47 HAPTER AINTENANCE LENS LENS GASKET GASKET PREVIOUS DESIGN CURRENT DESIGN GASKET LENS CAPTIVE SCREWS LENS CLAMPING RING FRONTVW3 Figure 6.2 - Replacing the Lens. Replacing the Reflector WARNING: Power off unit before performing maintenance or repair procedures This procedure is best performed by two people;...
  • Page 70 6. M 6-47 HAPTER AINTENANCE enclosure, but will allow enough room to replace reflector. Be careful not to strain lamp wires excessively). _____________________________________________________________ REAR CAP REARREMV Figure 6.3 - Removing the Rear Cover. 3.Using #2 Phillips screwdriver, gradually loosen three reflector mounting clips in a circular pattern.
  • Page 71 6. M 6-47 HAPTER AINTENANCE REFLECTOR SILICONE PHILLIPS SCREW REFLECTOR CLIP RFLREMV Figure 6.4 - Replacing the Reflector. 7091M1005 02/17/03...

  • Page 72: Replacing The Color Mechanism

    6. M 6-47 HAPTER AINTENANCE Replacing the Color Mechanism WARNING: Power off unit before performing maintenance or repair procedures Removal 1.Using #2 Phillips screwdriver, loosen six outer screws and remove head enclosure front cover (Figure 6.5). HEAD ENCLOSURE FRONT COVER FRNTREMV Figure 6.5 - Removing the Front Cover 2.Disconnect motor drive shafts from color mechanism drive rings as follows:...
  • Page 73 6. M 6-47 HAPTER AINTENANCE MOUNTING SCREWS AND WASHERS STDHDVW1 DRIVE SHAFT LINK BRASS SWIVEL COLOR MECHANISM LINK Figure 6.6 - Replacing the Color Mechanism. Reinstall 1.Being careful not to damage drive shafts, slide the color mechanism into grooves at front of head enclosure. 2.Reconnect motor drive shafts to color mechanism drive rings as follows: a.

  • Page 74: Replacing The Linear Actuator Motor Assembly

    6. M 6-47 HAPTER AINTENANCE Replacing the Linear Actuator Motor Assembly WARNING: Power off unit before performing maintenance or repair procedures Removal 1.Using #2 Phillips screwdriver, loosen six outer screws and washers, and remove head enclosure front cover. (See Figure 6.5). 2.Disconnect motor drive shafts from color mechanism drive rings as follows (see Figure 6.7): a.
  • Page 75 6. M 6-47 HAPTER AINTENANCE DRIVE SHAFT LINK STDHDVW BRASS SWIVEL LINK MOUNTING SCREW (3 PLACES) YOKE TERMINATION Figure 6.7 - Replacing Linear Actuator Motor Assembly. 7091M1005 02/17/03...

  • Page 76: Replacing The Ballast Assembly

    6. M 6-47 HAPTER AINTENANCE Replacing the Ballast Assembly WARNING: Power off unit before performing maintenance or repair procedures 1.Using #2 Phillips screwdriver, loosen four screws and remove stanchion cap. (It may be necessary to break gasket seal with flat screwdriver). 2.Disconnect white AC connector and lamp connector at top of ballast assembly.
  • Page 77 6. M 6-47 HAPTER AINTENANCE STANCHION PHILLIPS SCREW, LOCKWASHER, FLAT WASHER (4 PLACES) 16-PIN CPC CONNECTOR ELECTRONICS 9-PIN CPC PLATE CONNECTOR LAMP CONNECTOR BALLAST CONNECTOR PLATE Figure 6.8 -Removing the Electronics Plate and Ballast Plate. 7091M1005 02/17/03...

  • Page 78: Replacing A Gasket

    6. M 6-47 HAPTER AINTENANCE Replacing a Gasket This procedure applies to replacement of gaskets at the top or bottom of the stanchion, and to replacement of gaskets at the front or rear of the head enclosure. 1.Remove old gasket (Figure 6.9). 2.Make sure surface for reapplication is clean and dry.
  • Page 79 6. M 6-47 HAPTER AINTENANCE Cleaning Lens, Reflector, and Filters The following procedures describe the process required to clean the lens, reflector, and color filters. Lens 1.Remove lens (see 6.1.2 Replacing the Lens).  2.Using clean lint-free cotton cloth and common glass cleaner (such as Windex or alcohol), clean the inside and outside of lens thoroughly.
  • Page 80 6. M 6-47 HAPTER AINTENANCE (This page intentionally blank.) 7091M1005 02/17/03...

  • Page 81: Comprehensive Maintenance And Repair

    6. M 6-47 HAPTER AINTENANCE Comprehensive Maintenance and Repair WARNING: Power off unit before performing repair procedures. CAUTION: Only qualified personnel should perform Maintenance procedures. CAUTION: When replacing covers after performing maintenance, ensure the gaskets form proper seal between mating parts preventing water intrusion. Replacing the Motor Drive Cable Assembly (Standard Version) Note:...
  • Page 82 6. M 6-47 HAPTER AINTENANCE 10.Unpin 16-pin CPC connector on new motor drive cable, feed thru tilt tube, and repin on other side (refer to pin assignment in Table 6.1). Attach to mating connector on electronics assembly. 11.Feed lamp wires thru tilt tube. Strip ends and attach new Series 30 contacts using solder.

  • Page 83: Replacing A Series 30 Connector

    6. M 6-47 HAPTER AINTENANCE 1.Using #2 flat screwdriver, remove large cover and small cover from remote mounting assembly, gradually loosening screws in a cross-diagonal pattern to avoid damage to captive screws. 2.Disconnect motor drive cable from 16-position termination block. 3.Using #2 Phillips screwdriver, loosen six outer screws and remove head enclosure front cover (Figure 6.5).

  • Page 84: Replacing The Lamp Socket

    6. M 6-47 HAPTER AINTENANCE 1.Remove color mechanism from head enclosure (refer to 6.1.4 Replacing the Color Mechanism). Separate two halves of color mechanism if necessary, see below. 2.Using #1 flat screwdriver, carefully remove white rubber fitting of damaged filter from filter carrier. Filter will pull free of center hub. 3.Insert pin of new filter into appropriate hole in center hub.

  • Page 85: 6Replacing The Lamp Wire Assembly (Standard Version)

    6. M 6-47 HAPTER AINTENANCE _______________________________________________________ ______Note: Do not touch lamp. If you touch the lamp clean with alcohol and a lint free cloth. _______________________________________________________ ______ 3.Using 5/64 inch Allen wrench, loosen two screws securing each lamp wire in place at opposite sides of lamp socket. (Lamp wires are attached to a spring which will pull them inside head enclosure once loosened from socket.
  • Page 86 6. M 6-47 HAPTER AINTENANCE 1.Using #2 Phillips screwdriver, loosen four screws and remove stanchion cap. 2.Disconnect white lamp connector from ballast. 3.Using wire cutter, cut lamp wires flush with connector on side which passes through the tilt tube. 3. Remove lamp from socket (refer to 6.1.1 Replacing the Lamp and Figure 6.10).

  • Page 87: 7Replacing The Lamp Wire Assembly (Remote Ballast Version)

    6. M 6-47 HAPTER AINTENANCE SPRING SPACER* REFLECTOR PHILLIPS SCREW (5 PLACES) HOSE LAMP CLAMP WIRES REAREXP * Spacer will not be present in all units. Figure 6.11 - Lamp Wire Replacement 15.Strip back lamp wires and attach Series 30 contacts using solder. 16.Install white Series 30 lamp connector at end of lamp wires: insert soldered contacts in two outer positions of connector;...

  • Page 88: Replacing The Motor Drive Shaft Assembly

    6. M 6-47 HAPTER AINTENANCE 7.Using #2 Phillips screwdriver, loosen five screws and remove reflector mounting plate (Figure 6.11). Be sure to keep all washers for reinstallation. Note: Some units contain one or more spacers between reflector mounting plate and rear head enclosure. Be sure to keep all spacers for reinstallation. 8.Locate two white hose clamps securing lamp wires inside rear casting and remove using screwdriver.

  • Page 89: Replacing A Linear Actuator Motor

    6. M 6-47 HAPTER AINTENANCE 5.Apply liberal amount of thermal lubricating grease (we recommend VERSILUBE Silicone Lubricating Grease) to threads of new drive shaft assembly. 6.Thread new drive shaft assembly into actuator motor. 7.Connect drive shaft link to brass swivel link. 8.Replace head enclosure front cover.
  • Page 90 6. M 6-47 HAPTER AINTENANCE DRIVE SHAFT LINK DRIVE SHAFT LINEAR ACTUATOR MOTOR HEAT SINK MOTREXP5 YOKE TERMINATION BOARD Figure 6.12 - Swivel Link and Actuator Motor. 7091M1005 02/17/03...
  • Page 91 6. M 6-47 HAPTER AINTENANCE HEAT SINK LINEAR ACTUATOR MOTOR DRIVE SHAFT & SWIVEL LINK MOTREXP2 Figure 6.13 - Linear Actuator Motor Removal. 7091M1005 02/17/03...

  • Page 92: Replacing The Motor Drive Swivel Link

    6. M 6-47 HAPTER AINTENANCE Replacing the Motor Drive Swivel Link If a motor drive swivel link is lost during maintenance of the color mechanism or linear actuator assembly, replace swivel link as follows: Note: Swivel link threads onto the drive ring of color mechanism. WARNING: Power off unit before performing maintenance or repair procedures...

  • Page 93: Ballast Assembly Figures

    6. M 6-47 HAPTER AINTENANCE Ballast Assembly Figures For instructions detailing the removal of ballast assembly from stanchion, refer to 6.1.6 Replacing the Ballast Assembly. Refer to the following three drawings for procedures 6.2.13 through 6.2.19. TRANSFORMER CAPACITORS INDUCTOR 3 POSITION AC (MAY NOT BE INCLUDED BLEED CONNECTOR...
  • Page 94 6. M 6-47 HAPTER AINTENANCE BALLAST PLATE CIRCUIT BREAKER TRANSFORMER IGNITOR TERMINAL BLOCK INDUCTOR BALSTEXP CAPACITOR Figure 6.16 - Ballast Assembly. 7091M1005 02/17/03...

  • Page 95: Replacing The Circuit Breaker

    Replace ty-wrap. 6.Ensure that the appropriate capacitor contains a bleed resistor across terminals (Figure 6.14 and 6.15). If not, call ETC Technical Support at 800-688-4116. Replacing the Ignitor (Standard Version) WARNING: Power off unit before performing maintenance or repair procedures 1.

  • Page 96: 16Replacing The Igniter (Remote Ballast Version)

    6. M 6-47 HAPTER AINTENANCE 3.Using #1 flat screwdriver, remove wires from terminals at top of ignitor, noting their positions for reconnection. (Also note orientation of ignitor itself). 4.Locate 1/2 inch (13mm) nut on under side of ballast plate securing ignitor. Using 1/2 inch (13mm) nutdriver or socket, remove nut and lock washer.
  • Page 97 6. M 6-47 HAPTER AINTENANCE CAPTIVE SCREWS COVER (6 PLACES) REMOTE FOOT GREEN SCREW (AC GROUND) IGNITOR TERMINAL BLOCK (AC LINE/NEUTRAL) IGNITOR MOUNTING PLATE HUBBEL CONNECTOR RFTEXP Figure 6.17 - Remote Foot Ignitor. 7091M1005 02/17/03...

  • Page 98: Replacing The Inductor

    6. M 6-47 HAPTER AINTENANCE Replacing the Inductor WARNING: Power off unit before performing maintenance or repair procedures 1.Remove ballast assembly from stanchion. 2.Using wire cutter, remove all ty-wraps around base of inductor. Remove all ty- wraps binding inductor wires to other components, noting their locations.

  • Page 99: Replacing The Ballast Plate

    Power off unit before performing maintenance or repair procedures 1.Disconnect wiring (control cable and AC cable) from junction box. Cut off all connectors, terminal lugs, etc. 2.Remove stanchion cap. 3.Remove ballast and electronics plate assemblies from stanchion (refer to 6.1.6 Replacing the Ballast Assembly and 6.1.7 Replacing the Electronics...

  • Page 100: 21Replacing Ac Output Cable (Remote Version Only)

    6. M 6-47 HAPTER AINTENANCE 9.Reinstall stanchion cap. 10.Connect cables to junction box. (Refer to Chapter 3.0 Installation for detailed procedure). Replacing AC Output Cable (Remote Version Only) WARNING: Power off unit before performing maintenance or repair procedures 1.Remove stanchion cap. 2.Remove ballast and electronics plate assemblies from stanchion (refer to 6.1.6 Replacing the Ballast Assembly and 6.1.7 Replacing the Electronics Plate Assembly).

  • Page 101: 22Replacing Data Output Cable To Head (Remote Version Only)

    6. M 6-47 HAPTER AINTENANCE Replacing Data Output Cable to Head (Remote Version Only) WARNING: Power off unit before performing maintenance or repair procedures 1.Remove stanchion cap. 2.Remove ballast and electronics plate assemblies from stanchion (refer to 6.1.6 Replacing the Ballast Assembly and 6.1.7 Replacing the Electronics Plate Assembly).

  • Page 102: Electronics Plate Assembly Figures

    6. M 6-47 HAPTER AINTENANCE Electronics Plate Assembly Figures (DMX only version) For instructions detailing the removal of electronics plate assembly from stanchion, refer to 6.1.7 Replacing the Electronics Plate Assembly. Refer to Figures 6.18 and 6.19 for procedures 6.2.24 through 6.2.30.

  • Page 103: Replacing The Address Switch Cable

    6. M 6-47 HAPTER AINTENANCE DATA OUTPUT PCB POWER CABLE ASSY. MOTOR CABLE ASSY. AC INPUT ADDRESS SWITCH (7091B7003 DC OUTPUT OUTPUTS (7090B7002) CABLE ASSY. AC LINES (7090B7003) 16-POS CPC CONNECTOR ADDRESS INPUT RED LED 9-POS CPC CONNECTOR DMX INPUT 1/16A FUSES ELECTVW1 ELECTRONICS...

  • Page 104: 26Replacing The Data Output Cable In Stanchion Assembly

    6. M 6-47 HAPTER AINTENANCE 4.Replace PCB and reconnect MTA receptacle. Replacing the Data Output Cable in Stanchion Assembly WARNING: Power off unit before performing maintenance or repair procedures 1.Remove electronics plate assembly from stanchion. 2.Using wire cutter, remove ty-wraps binding cable to plate. 3.Disconnect motor output connectors.

  • Page 105: Replacing The Lamp Control Pcb

    6. M 6-47 HAPTER AINTENANCE e. Remove screws attaching black 9-pin CPC connector to electronics plate and pull cable assembly through hole. 4.Install new cable, reattach connectors, tie-wraps, ground screw and pins 7 and 9 of AC line. Replacing the Lamp Control PCB WARNING: Power off unit before performing maintenance or repair procedures...

  • Page 106: Replacing The Pcb Power Connection Cable

    6. M 6-47 HAPTER AINTENANCE Replacing the PCB Power Connection Cable WARNING: Power off unit before performing maintenance or repair procedures 1.Remove electronics plate assembly from stanchion. 2.Locate screw nearest to green LED on power supply. Using #2 Phillips screwdriver, remove screw. This will allow corner of power supply to lift slightly.

  • Page 107: 31Replacing Lamp Control Pcb 1/16A, 125V, Pico Ii Fuse

    6. M 6-47 HAPTER AINTENANCE Replacing Lamp Control PCB 1/16A, 125V, Pico II Fuse WARNING: Power off unit before performing maintenance or repair procedures To remove and replace 1/16A 125V PICO II Fuses, do the following: 1.Remove electronics plate from stanchion. 2.At lamp control PCB, carefully pull up and out the Data Fuse Assembly from fuse Block (Figure 6.20).
  • Page 108 6. M 6-47 HAPTER AINTENANCE Electronics Plate Assembly Figures (Composer Controller Version) WARNING: Power off unit before performing maintenance or repair procedures For instructions detailing the removal of electronics plate assembly from stanchion, refer to 6.1.7 Replacing the Electronics Plate Assembly. Refer to Figures 6.21 and 6.22 for procedures 6.2.33 through 6.2.37.

  • Page 109: Replacing Composer Controller Pcb

    6. M 6-47 HAPTER AINTENANCE AC/DATA INPUT CABLE ASSEMBLY 9-POS CONNECTOR POWER SUPPLY (AC/DATA IN) CONTROLLER PCB 5A FUSE 17-POS CONNECTOR (DATA OUTPUT) DATA OUTPUT CABLE ASSEMBLY COMPOSER ELECTRONICS ASSEMBLY 4-POS MTA FROM POWER SUPPLY YELLOW BLACK DATA FROM BLUE NOT USED NOT USED 9-POS CONNECTOR...

  • Page 110: 34Replacing Composer Controller Low Voltage Power Supply

    6. M 6-47 HAPTER AINTENANCE Replacing Composer Controller Low Voltage Power Supply WARNING: Power off unit before performing maintenance or repair procedures Use the following procedures to replace the Composer Controller low voltage power supply. 1.Remove power from luminaire. 2.Remove electronics plate from stanchion. 3.At power supply on electronics plate, disconnect one 13-position and one 5- position MTA connector.

  • Page 111: 37Replacing Data Output From Control Cable Assembly

    6. M 6-47 HAPTER AINTENANCE Replacing DC Power Supply to Control PCB Cable Assembly WARNING: Power off unit before performing maintenance or repair procedures 1.Remove power from luminaire. 2.Remove electronics plate from stanchion. 3.At low voltage power supply, disconnect 13-position MTA connector from power supply.

  • Page 112: Chapter 7. Optional Accessories

    6. M 6-47 HAPTER AINTENANCE (This page intentionally blank.) Chapter 7. Optional Accessories This chapter describes information and installation procedures for AR500 luminaire optional accessories. 7091M1005 02/17/03...

  • Page 113: Tamper-Resistant Hardware Kit

    7. O 7-15 HAPTER PTIONAL CCESSORIES Tamper-Resistant Hardware Kit The AR500 luminaire tamper resistant kit contains Allen head screws designed to replace standard exterior hardware. To obtain a tamper-resistant kit for a standard luminaire order part number 22-9642-0202 and for the remote luminaire order part number 22-9642-0203 .

  • Page 114: Procedures

    7. O 7-15 HAPTER PTIONAL CCESSORIES Procedures Note: Read each procedure thoroughly before installing hardware. 1.Remove power from luminaire. Sixteen 10-32x1-3/4 ″ SCSS 316 Screws Install 2.Unbolt stanchion from mounting studs and turn on side. 3.At stanchion base, remove four 10-32x1-3/4″PPSS screws and replace with four 10-32x1-3/4″SCSS 316 Screws (Figure 7.1).
  • Page 115 7. O 7-15 HAPTER PTIONAL CCESSORIES 4.At front of head assembly, remove six 10-32x1-3/4″PPSS screws and replace with six 10-32x1-3/4″SCSS 316 Screws (Figure 7.2). (6)10-32x1-3/4"SCSS 316 SCREWS FRNTTPSC Figure 7.2 - Six Front Head Assembly Screw Installation 5.At rear of head assembly, remove six 10-32x1-3/4″PPSS screws and replace with six 10-32x1-3/4″SCSS 316 Screws (Figure 7.3).
  • Page 116 7. O 7-15 HAPTER PTIONAL CCESSORIES Four 10-32x1.00 ″ SCSS Captive Screws Installation 7.At stanchion cap, remove four 10-32x1.00″PPSS screws and replace with four 10-32x1.00″SCSS Screws (Figure 7.4). (4)10-32x1.00"SCSS SCREWS CAPSCRW Figure 7.4 - Four Stanchion Cap Assembly Screw Installation 8-32x11/16 ″...
  • Page 117 7. O 7-15 HAPTER PTIONAL CCESSORIES 9.At tilt tub covers on remote version mounting foot, remove nine 8- 32x11/16″PPSS captive screws and replace with nine 8- 32x11/16″SCSS captive screws (Figure 7.6). Note: The smaller cover has three screws and the larger has six screws. (6) 8-32x11/16"SCSS CAPTIVE SCREWS (3) 8-32x11/16"SCSS...
  • Page 118 7. O 7-15 HAPTER PTIONAL CCESSORIES Four 3/8 ″ -16x1-1/4 ″ SCSS 316 Screw Installation 10.To install new hardware: a. Remove head assembly front cover. b. At head assembly tilt tub assembly, remove four 3/8″-16x1- 1/4″HHDSS 316 bolts, washers and nuts. Replace bolts with four 3/8″-16x1-1/4″SCSS 316 bolts and reinstall washers and nuts.
  • Page 119 7. O 7-15 HAPTER PTIONAL CCESSORIES Rear Cap of Lamp Enclosure 11.At rear cap of lamp enclosure, loosen four captive screws and remove cap. WARNING: Do not touch bulb with bare fingers. Use gloves or a rag to remove bulb. If bulb is touched with bare fingers, clean with alcohol immediately.
  • Page 120 7. O 7-15 HAPTER PTIONAL CCESSORIES 17.Install bulb into bulb socket (Figure 7.9). 18.Install new rear cap and secure with four 8-32x0.660″SCSS captive screws (installed). LAMP CAPTIVE SCREWS REAR CAP BULB1 Figure 7.9 - Lamp Rear Cap Installation 7091M1005 11/03/99...

  • Page 121: Top Hats, Glare Shields And Rock Guard

    7. O 7-15 HAPTER PTIONAL CCESSORIES Top Hats, Glare Shields and Rock Guard The top hats are available in three different sizes; narrow, medium, and wide and the glare shields are designed to shield the lens. In addition to top hats and glare shields there is an optional rock guard to protect the lens.
  • Page 122 7. O 7-15 HAPTER PTIONAL CCESSORIES 7091M1005 11/03/99...

  • Page 123: Tools

    7. O 7-15 HAPTER PTIONAL CCESSORIES Tools Obtain the following tools to perform the procedures listed in 7.2.3. Screwdriver, #2 Phillips Screwdriver, #2 Slot Procedure Changing Front Casting As mentioned in the Introduction, the front head assembly casting may need to be changed before installing the new accessories.
  • Page 124 7. O 7-15 HAPTER PTIONAL CCESSORIES 3.Compare removed screw to screws in Figure 7.11. a. If screw is a #8, the front casting must be changed. Go to Step 4. b. If screw is a #10, the casting is correct, no need to change casting.
  • Page 125 7. O 7-15 HAPTER PTIONAL CCESSORIES Installing Glare Shield There are three different types of glare shields which all mount the same. Once installed, the glare shields may be rotated around the lens. 1.At front casting accessory screw pattern, remove six 10-32x1/2″PPSS screws, #10SS split lock washers, and #10SS flat washers (Figure 7.13).

  • Page 126: Installing Top Hats

    7. O 7-15 HAPTER PTIONAL CCESSORIES Installing Top Hats There are three different types of top hats which all mount the same. 1.At front casting accessory screw pattern, remove six 10-32x1/2″PPSS screws, #10SS split lock washers, and #10SS flat washers (Figure 7.14). 2.Position top hat on front casting and secure with six 10-32x1/2″PPSS screws, #10SS split lock washers, and #10SS flat washers.
  • Page 127 7. O 7-15 HAPTER PTIONAL CCESSORIES Installing Rock Guard 1.At front casting accessory screw pattern, remove six 10-32x1/2″PPSS screws, #10SS split lock washers, and #10SS flat washers (Figure 7.15). 2.Position rock guard on front casting and secure with six 10-32x1/2″PPSS screws, #10SS split lock washers, and #10SS flat washers.

  • Page 128: Chapter 8. Replacement Parts And Wiring Diagrams

    7. O 7-15 HAPTER PTIONAL CCESSORIES (This page intentionally blank.) Chapter 8. Replacement Parts and Wiring Diagrams This chapter contains illustrations, descriptions and part numbers for various replacement parts for the AR500 luminaire. This chapter also includes the necessary wiring diagrams for the AR500 luminaire.

  • Page 129: Replacement Parts

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Replacement Parts The following section illustrates the available replacement parts for the AR500 luminaire. Exploded View (Head & Stanchion) BLUE AMBR. MAG. DIF./DOUS 22-27 7091M1005 08/28/00...
  • Page 130 8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS 8.1.1 Exploded View (Head & Stanchion) Cont’d. Replacement Part IRIDEON Part Number Color Mechanism Assembly, w/Diffuser 7091A2004-1 Color Mechanism Assembly, w/Douser 7090A2004-2 Filter Assembly Kit, Diffuser 7090A2022 Filter Assembly Kit, Douser 7091A2040 Filter Assembly Kit, Magenta 7090A2021 Filter Assembly Kit, Amber...

  • Page 131: Exploded View (Remote Mounting Foot)

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Exploded View (Remote Mounting Foot) 7091M1005 08/28/00...
  • Page 132 8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS 8.1.2 Exploded View (Remote Mounting Foot) Cont’d. Replacement Part IRIDEON Part Number Connector Kit, Series 30 7091B7005 Terminal Strip, 16-Pole Contact J3320 (Remote Ballast Version Only) Terminal Strip, 300V 20 Amp 2-Position J3321 (Remote Ballast Version Only) Ignitor (located on Ballast assembly for...

  • Page 133: Exploded View (Ballast Assembly)

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Exploded View (Ballast Assembly) BALSTEXP 7091M1005 08/28/00...
  • Page 134 8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS 8.1.3 Exploded View (Ballast Assembly) Cont’d. Replacement Part IRIDEON Part Number Ballast Assembly see chart below for Part # -Plate, Ballast 7091A3045 -Circuit Breaker see chart below for Part # -Transformer see chart below for Part # -Terminal Strip, 300V 20 Amp 2 Position J3321 (located in Ignitor location on Remote...

  • Page 135: 4Exploded View (Electronics Plate Assembly, Dmx Only)

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Exploded View (Electronics Plate Assembly, DMX Only) ELECTEXP Replacement Part IRIDEON Part Number Electronics Plate Assembly 7091A2013 -Lamp Control PCB Assembly 7091B5002 -1/16A, 125V, Pico II Fuse Assembly F170 -PCB Power Connection Cable 7090B7002 -Power Supply, 24V DC 100W PS141...
  • Page 136 8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Exploded View (Electronics Plate Assembly, Composer Control) Replacement Part IRIDEON Part Number Electronics Plate Assembly 7091A2019 AR5 Controller PCB, AR500 Version 7091B5004 DC From Power Supply to PCB Cable Assy. 7091B7011 Power Supply, 80W,+5+24+15-15VDC PS144 Electronics AC/Data In Cable Assembly 7091B7012...

  • Page 137: Wiring Diagrams

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Wiring Diagrams The following illustrations display wiring colors and connector pin locations for the remote and standard stanchion and head assemblies. Stanchion Wiring (DMX Only Controller) EUROPEAN COLOR CODE IN PARENTHESES 7091M1005 08/28/00...

  • Page 138: Stanchion Wiring (Composer Controller)

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Stanchion Wiring (Composer Controller) 7091M1005 08/28/00...

  • Page 139: Alternate Wiring For Remote Ballast Version

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Alternate Wiring for Remote Ballast Version 7091M1005 08/28/00...

  • Page 140: Head Enclosure Wiring

    8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS Head Enclosure Wiring DIM/DIF MAG. AMBER BLUE. 7091M1005 08/28/00...
  • Page 141 8. R HAPTER EPLACEMENT ARTS AND IRING IAGRAMS (This page intentionally blank.) 7091M1005 08/28/00...

  • Page 142: Chapter 9. Limited Warranty / Software License

    Chapter 9. Limited Warranty / Software License This chapter describes the Electronic Theatre Controls, Inc. limited warranty and software license. 7091M1005 02/17/03...

  • Page 143: Limited Warranty

    ETC, Inc. and ships prepaid any part of the products to be repaired or replaced under the Limited Warranty to ETC, Inc. or, at ETC, Inc.’s option, to its authorized repair center, within the Limited Warranty period. ETC, Inc. shall not assume any responsibility for any labor expended or materials used to repair any equipment without ETC, Inc.’s prior written authorization.

  • Page 144: Software License

    Software Copyright © 1999 Electronic Theatre Controls, Inc. All Rights Reserved Before using this Equipment, please carefully read the software license provisions below. If you do not agree with these provisions, promptly return the equipment to ETC, Inc. and your money will be refunded.
  • Page 145 8. L HAPTER IMITED ARRANTY AND OFTWARE ICENSE (This page is intentionally blank.) 7091M1005 02/17/03...
  • Page 146 Americas 3030 Laura Lane, P.O. Box 620979, Middleton, Wisconsin 53562-0979 USA Tel: +608 831 4116 +800 688 4116 Fax: +608 836 1736 +800 555 8912 Europe Unit 5, Victoria Industrial Estate, Victoria Road, London W3 6UU, UK Tel: +44 (0)20 8896 1000 Fax: +44 (0)20 8896 2000 Asia Room 605-606, Tower III Enterprise Square, 9 Sheung Yuet Road, Kowloon Bay, Kowloon, Hong Kong Tel: +852 2799 1220 Fax: +852 2799 9325 Web: www.etcconnect.com...

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