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Summary of Contents for Avdel Genesis 4
- Page 1 I n s t r u c t i o n M a n u a l ® Genesis H y d ro - P n e u m a t i c P o w e r To o l...
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Page 3: Table Of Contents
AND REMEDIES. ANY IMPLIED WARRANTY AS TO QUALITY, FITNESS FOR PURPOSE, OR MERCHANTABILITY ARE HEREBY SPECIFICALLY DISCLAIMED AND EXCLUDED BY AVDEL. Avdel UK Limited policy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice. -
Page 4: Safety Instructions
Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Avdel UK Limited or their representatives, shall be the customer’s entire responsibility. Avdel UK Limited will be pleased to advise upon any proposed modification. -
Page 5: Tool Specification
S p e c i f i c a t i o n s To o l S p e c i f i c a t i o n Air Pressure Minimum - Maximum 5-7 bar Free Air Volume Required @ 5.5 bar 4.3 litres (0.15 cu ft) Stroke... -
Page 6: Intent Of Use
R a n g e o f F a s t e n e r s nG4 is a hydro-pneumatic tool designed to ® place Avdel breakstem fasteners at high FASTENER SIZE ( speed making it ideal for batch or flow-line FASTENER 4.3 4.8... -
Page 7: Putting Into Service
P u t t i n g i n t o S e r v i c e A i r S u p p l y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and filtering systems on the main air supply. -
Page 8: Operating Procedure - Avtainer ® And Maxlok
P u t t i n g i n t o S e r v i c e O p e r a t i n g P ro c e d u r e ® ® AVTAINER and MAXLOK •... -
Page 9: Nose Assemblies
N o s e A s s e m b l i e s N o s e T i p S e l e c t i o n I M P O R T A N T Nose assemblies do NOT include nose tips. Nose tips must be ordered separately. A tool must always be fitted with the correct nose assembly and nose tip for your fastener and must be ordered separately, refer to the ‘NOSE TIPS’... -
Page 10: Nose Tips
12 .7 … 0 2 1 Steel 3 / 16 073 48 -07 00 1 12 .7 … 0 6 2 AVDEL ® 1 / 4 71 220 -6 000 1 12 .7 … 0 6 3 3 / 16... -
Page 11: Type 2 - Limited Access
N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) T Y P E 2 b elow NAME... -
Page 12: Type 7 - Avibulb ® - Avinox
N o s e A s s e m b l i e s N o s e T i p s F A S T E N E R N O S E T I P ( m m ) T Y P E 7 below NAME... -
Page 13: Nose Assemblies
N o s e A s s e m b l i e s F i t t i n g i n s t r u c t i o n f o r A v t a i n e r ®... -
Page 14: Accessories
A c c e s s o r i e s S t e m D e f l e c t o r The stem deflector is a very simple alternative to the standard stem collector and allows access in restricted areas. To replace the stem collector with the stem deflector proceed as follows: Preparing the Base Tool for use with Stem Deflector The air line must be disconnected before any servicing or dismantling. - Page 15 N o t e s...
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Page 16: Servicing The Tool
S e r v i c i n g t h e To o l I M P O R T A N T Read Safety Instructions on page 4. The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel. The operator should not be involved in maintenance or repair of the tool unless properly trained. -
Page 17: Molykote ® 55M Grease Safety Data
S e r v i c i n g t h e To o l M o l y k o t e ® 5 5 m G r e a s e S a f e t y D a t a First Aid SKIN: Flush with water. -
Page 18: Service Kit
S e r v i c i n g t h e To o l S e r v i c e K i t For an easy complete service, Avdel offers the complete service kit below. SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated PART Nº... -
Page 19: Dismantling The Tool
S e r v i c i n g t h e To o l D i s m a n t l i n g t h e To o l Before dismantling the tool the oil must be emptied from it. •... -
Page 20: Pneumatic Piston Assembly
S e r v i c i n g t h e To o l P n e u m a t i c P i s t o n A s s e m b l y • Remove ‘ON/OFF’ Valve Assembly 62. •... -
Page 21: Rotary Valve
S e r v i c i n g t h e To o l R o t a r y Va l v e Dismantling • Using a 4mm pin punch (07900-00158) drive Trigger Pin 46 out and remove Trigger Assembly 33. •... - Page 22 G e n e r a l A s s e m b l y o f B a s e To o l 7 1 2 3 4 - 0 2 0 0 0...
- Page 23 P a r t s L i s t f o r 7 1 2 3 4 - 0 2 0 0 0...
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Page 24: Priming
P r i m i n g Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger. O i l D e t a i l s ®... -
Page 25: Priming Procedure
P r i m i n g P r i m i n g P ro c e d u r e I M P O R T A N T DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE ASSEMBLY 62. REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS. - Page 26 Low oil level or air present in oil Prime tool 24, 25 Item numbers in bold refer to the General Assembly drawing and Parts List on pages 22 and 23. ® Other symptoms or failures should be reported to your local Avdel authorised distributor or repair centre.
- Page 27 D e c l a r a t i o n o f C o n f o r m i t y We, Avdel UK Limited, Watchmead Industrial Estate, Welwyn Garden City, Herts, AL7 1LY declare under our sole responsibility that the product: Model nG4 Serial No.
- Page 28 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited. Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)
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