Avdel 07530 Instruction Manual

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I n s t r u c t i o n M a n u a l

Pass onto user to read and keep for reference

Hydro-Pneumatic Power Tool

0753 type

07530 - 07532

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Summary of Contents for Avdel 07530

Page 1 I n s t r u c t i o n M a n u a l Pass onto user to read and keep for reference Hydro-Pneumatic Power Tool 0753 type 07530 - 07532...
Page 2 AVDEL policy is one of continuous development. Specifications shown in this document may be subject to changes which may be introduced after publication. For the latest information always consult Avdel. S P E C I F I C A T I O N S F O R 0 7 5 3 T Y P E T O O L ■...
Page 3: Table Of Contents
Mandrel and Mandrel Follower Spring Selection 14-19 S E R V I C I N G Regular Servicing - Service Kit 20-21 Maintenance 21-23 07530 General Assembly & Parts List 24-25 07532 General Assembly & Parts List 26-27 Intensifier Details 28-29 Pilot Valve Details...
Page 4 RECOMMENDED AND SUPPLIED BY AVDEL. ANY MODIFICATION UNDERTAKEN BY THE CUSTOMER TO THE TOOL/MACHINE, NOSE ASSEMBLIES, ACCESSORIES OR ANY EQUIPMENT SUPPLIED BY AVDEL OR THEIR REPRESENTATIVES, SHALL BE THE CUSTOMER'S ENTIRE RESPONSIBILITY. AVDEL WILL BE PLEASED TO ADVISE UPON ANY PROPOSED MODIFICATION.
Page 5: General
THE TOOL. IT IS THE CUSTOMER’S RESPONSIBILITY TO ENSURE THAT MANDRELS ARE REPLACED BEFORE ANY EXCESSIVE LEVELS OF WEAR AND ALWAYS BEFORE THE MAXIMUM RECOMMENDED NUMBER OF PLACINGS. CONTACT YOUR AVDEL REPRESENTATIVE WHO WILL LET YOU KNOW WHAT THAT FIGURE IS BY MEASURING THE BROACH LOAD OF YOUR APPLICATION WITH OUR CALIBRATED MEASURING TOOL.
Page 6 Both models, the 07530 and 07532 are hand-held lightweight tools. Their only difference lies in the location of the hose entry. The top entry on the 07532 tool allows supension from an added mounting plate, see drawing opposite. Part numbers are shown to order a complete tool including the intensifier and all hoses but no nose equipment.
Page 7 07530 MODEL part number 07530-00100 07532 MODEL part number 07532-00100 Dimensions shown in bold are millimetres. Other dimensions are in inches.
Page 8: Air Supply
U T T I N G I N T O S E R V I C E A I R S U P P L Y All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic oiling/filtering systems on the main air supply.
Page 9: Cursor
C U R S O R I M P O R T A N T If fitted incorrectly, the cursor will not allow feeding of the fasteners. While the cursor will be fitted the correct way round when the tool is supplied, we recommend that you check its orientation before fitting the nose equipment.
Page 10 ■ Connect the air supply to the tool. ■ Open tail jaws 48 which grip the mandrel, by switching off the tail jaw switch (items 32 & 36). ■ Screw selected nose jaws onto barrel 38 of the tool. ■ Insert a mandrel into the tail end of the fasteners through the paper pod.
Page 11 MANDREL FOLLOWER SPRINGS IDENTIFICATION AND ORIENTATION FASTENER MANDREL/MANDREL FOLLOWER SPRING NOSE JAW MANDREL AND FASTENER ASSEMBLY SIZE NAME SIZE (SEE NOSE EQUIPMENT SECTION) MANDREL FOLLOWER SPRING MANDREL HEAD FERRULE MANDREL 3 /32" STANDARD TAPERED SPRING LIMITED ACCESS & 3 /32" BRIV LIMITED ACCESS CAM OPERATED 1 /8"...
Page 12 O S E E Q U I P M E N T On speed riveting tools such as 0753 type, the nose equipment always consists of three elements, a nose jaw, a mandrel and a mandrel follower spring. All three items are matched to the fastener being placed and to the hole size in the application. I M P O R T A N T To avoid complete dismantling of the tool it is essential to check the orientation of the cursor before fitting the nose equipment to the tool.
Page 13 SELECTING A NOSE JAW STANDARD ■ List the name, size and material of the fastener to be placed. ■ Look for this fastener in the first column of the nose jaw selection tables on page 12 28.6 if you use imperial measurements and on page 13 if you use metric units. 1.125 ■...
Page 14: Nose Jaw Selection
NOSE JAW SELECTION IMPERIAL The ‘REF Nº’ column cross references with the ‘REF Nº’ columns in the mandrel section. It identifies both the mandrel and mandrel follower spring required for a particular nose jaw with a specific fastener. NOSE JAW NOSE JAW REF.
Page 15 NOSE JAW SELECTION METRIC NOSE JAW NOSE JAW REF. REF. FASTENER DIMENSIONS DIMENSIONS TYPE AND TYPE AND Nº Nº PART Nº PART Nº END FORM END FORM STANDARD - FLAT 07150-03003 9.14 33.02 4.06 # STANDARD - UNIVERSAL 07150-03203 9.14 33.78 6.10 STD.
Page 16 It is the customer’s responsibility to ensure that mandrels are replaced before any excessive levels of wear and always before the maximum recommended number of placings. Contact your Avdel representative who will let you know what that figure is by measuring the broach load of your application with our calibrated measuring tool. These tools can also be purchased under part number 07900-09080, supplied with all necessary information for testing.
Page 17 Tables below left and right and over the next four pages list part numbers of all mandrels and mandrel follower springs available per fastener or group of fasteners, i.e. for Chobert and Grovit on these pages. While fastener sizes are always shown in their specified units, each table has been produced twice to offer dimensions in imperial units on the left-hand page then in metric units on the right-hand page.
Page 18 To find the correct part number of a mandrel for a particular application, read the instructions below after you have gathered the following information as per example alongside. Answers for the example are shown in grey italic. FASTENER NAME example Chobert FASTENER SIZE 1/8”...
Page 19 SHORT REACH CHOBERT, GROVIT, (CHOBERT & AVSERT, AVTRONIC GROVIT ONLY) BRIV BRIV (STAINLESS STEEL) RIVSCREW AVLUG Mandrel head types and ‘P’ length. Mandrels for stainless steel Briv are easily identifiable by a ‘V’ cut in the end of the mandrel heads. When using curved nose jaws, mandrels have to be bent by hand to match the curvature of the nose jaw, thus ensuring good feed of fasteners.
Page 20 AVLUG, AVSERT, AVTRONIC & RIVSCREW IMPERIAL For mandrel or mandrel follower spring selection, follow instructions on page 16. STANDARD MANDREL - GREEN 1ST OVERSIZE MANDREL - YELLOW REF. HOLE HOLE SPRING FASTENER HEAD MANDREL HEAD MANDREL Nº SIZE SIZE PART Nº Ø...
Page 21 AVLUG, AVSERT, AVTRONIC & RIVSCREW METRIC STANDARD MANDREL - GREEN 1ST OVERSIZE MANDREL - YELLOW LINE HOLE HOLE SPRING FASTENER HEAD MANDREL HEAD MANDREL Nº SIZE SIZE PART Nº Ø PART Nº MAX. Ø PART Nº MAX. AS REC. 1.93 07150-06603 8.97 +.10...
Page 22 E R V I C I N G T H E T O O L Regular servicing should be carried out and a comprehensive inspection performed annually or every 500000 cycles, whichever is sooner. I M P O R T A N T The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.
Page 23: Service Kit
For all servicing we recommend the use of the service kit below (part number 07900-05300). SERVICE KIT ITEM PART Nº DESCRIPTION Nº OFF ITEM PART Nº DESCRIPTION Nº OFF 07900-00157 CIRCLIP PLIERS 07900-00352 SEAL REMOVAL HOOK 07900-00006 SPATULA 07900-00604 13mm SOCKET 07900-00446 EXTRACTOR 07900-00605...
Page 24 Ensure the seal is well greased and the correct way round with the open end of the seal facing the rear tail jaws. ■ Complete assembly in reverse order of dismantling. * refers to items included in the Avdel service kit. For complete list see page 21.
Page 25 I M P O R T A N T Check the tool against daily and weekly servicing. Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 21.
Page 26 GENERAL ASSEMBLY OF BASE TOOL 07530-00200...
Page 28 GENERAL ASSEMBLY OF BASE TOOL 07532-00200...
Page 30 I M P O R T A N T Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 21.
Page 31: Parts List
INTENSIFIER 07531-00200 * 50 * 51 VIEW ON ARROW 'B' * 52 VIEW ON ARROW 'A' 07531-00200 PARTS LIST ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES 07531-00201 SLEEVE 07003-00037 SEAL 07240-00203 SEAL 07240-00211 SCREW 07003-00153 'O' RING 07240-00210 COVER PLATE...
Page 32 Fit new ‘O’ ring 1 and insert plastic collet 2 into the cartridge. I M P O R T A N T Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. * refers to items included in the Avdel service kit. For complete list see page 21.
Page 33 END CAP PISTON SCREW 07005-00590 VALVE ASSEMBLY CARTRIDGE WASHER * Together these items make up a Service Kit for the valve with the addition of one CENTOPLEX 2 tube of grease, the kit is available from Avdel, part number 07005-01538.
Page 34: General Assembly & Parts List
■ With the pistol unit fitted to the intensifier unit and held below the level of the intensifier unit, unscrew bleed screw 43 on the 07530 tool or 66 on the 07532 tool two turns and allow oil to flow out of the tool.
Page 35: Priming Procedure
See ‘Loading the Tool’, on page 6. Engineered Fastening and Assembly Systems Declaration of Conformity Avdel UK Limited, Mundells, Welwyn Garden City, Herts, AL7 1QB declare under our sole responsibility that the product type 0753 Serial Nº ..........
Page 36 Tel: +82 31 798 6340 Email: info@acument.com.au Email: AvdelDeutschland@acument.com Fax: +82 31 798 6342 Email: info@acumentkorea.com CANADA ITALY Avdel Canada, a Division of Acument Avdel Italia S.r.l. SPAIN Canada Limited Viale Lombardia 51/53 Avdel Spain S.A. 87 Disco Road 20047 Brugherio (MI)

This manual is also suitable for:

07532